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  sales@artisantg.com artisantg.com (217) 352-9330 | Visit our website — Click HERE…
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  Cash Media Dispenser Version 4 Service Manual…
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  Please contact the following address giving the order number of this manual in your message: Address: WINCOR NIXDORF International GmbH Handbuchredaktion R&D ACT 12 D — 33094 Paderborn Germany Fax: +49 (0) 52 51 693-62 09 E-mail : manuals.hardware@wincor-nixdorf.com…
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  Cash Media Dispenser Version 4 Service Manual January Edition 2014…
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  Copyright © Information and trademarks © WINCOR NIXDORF International GmbH 2014 All rights, including rights of translation and rights of reproduction by reprinting, copying or similar methods, even of parts, are reserved. Any violations give rise to a claim for damages.
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  Contents/Abbreviations ….Introduction ……..Cash Components ……Sensors/actuators/transport paths Troubleshooting ……Removal/Installation ……. Maintenance and Service ….Appendix ……… Index ……….01750060162 D Cash Media Dispenser Version 4 — Service Manual…
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  Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 8: Table Of Contents

  CMD-V4 output direction horizontal Rearload ………. 2-3 CMD-V4 output direction vertical Frontload ……….2-4 CMD-V4 output direction vertical Rearload ……….2-5 CMD-V4 1-cassette with single dispensing unit ……..2-6 Vertical Cash Media Dispenser (VCMD) ……….2-7 Functional components and controls …………2-8 CMD-V4 ………………..

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  Inserting the cassette …………….2-39 Closing the cassette …………….2-39 Inserting the cassette ……………. 2-40 Cassette initialization ………………. 2-44 Determining the reference value …………..2-44 CMD-V4 ………………..2-45 VCMD ………………… 2-46 Function test ………………..2-47 CMD-V4 ………………..2-47 VCMD ………………… 2-47 General ………………..
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  1-cassette housing without dispensing unit (VCMD) ……2-86 1-cassette housing with one dispensing unit (VCMD) ……2-87 Single dispensing unit with DDU (CMD-V4 or VCMD) ……2-88 Single dispensing unit without DDU (CMD-V4 or VCMD) …… 2-89 Double dispensing unit with DDU (CMD-V4 or VCMD) ……2-90 Double dispensing unit without DDU (CMD-V4 or VCMD) …..
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  Views ………………….2-113 CMD-V4 shutter ………………2-113 CMD-V5 shutter ………………2-116 Function ………………… 2-118 Banknote removal area CMD-V4 …………2-119 Banknote removal area CMD-V5 …………2-119 Meaning of the hybrid photosensors ………… 2-120 Pin assignment ………………2-121 Maintenance ………………..2-121 Technical Data ……………….
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  Rear of paper web …………….2-177 USB pin assignment …………….2-178 Sensors and electromechanical components ……….. 3-1 CMD-V4 with horizontal output transport RL ……….3-1 CMD-V4 with vertical output transport …………3-2 VCMD with vertical output …………….3-3 Meaning of abbreviations and symbols …………3-4 Electrical elements ……………….
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  Processes in the VCMD (schematic) …………3-17 Withdrawal ………………..3-18 Bundle reject ………………..3-19 Single reject ………………..3-20 Processes in the CMD-V4 …………….. 3-21 Start-up behavior ………………3-21 Controller test ………………3-21 Firmware test ………………3-21 Memory reset ………………3-21 Determination of the device type …………
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  Checking the rear output transport ………… 4-37 Checking the front output area …………4-40 Serial Number Recognition …………….4-41 Removal/Installation of Components …………5-1 Pulling out/pushing in the CMD-V4 …………..5-2 Pulling out/pushing in the VCMD …………..5-2 CMD controller ………………..5-3 CMD-V4 ………………..5-3 VCMD …………………..
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  Shutter ProCash 2350xe / USB …………..5-45 Shutter ProCash 5000 (mini) …………… 5-46 Adjusting the shutters ……………… 5-47 Distributor board ………………5-48 CMD-V4 ………………..5-48 Quadruple rack …………….. 5-48 1-cassette housing …………….5-50 VCMD ………………… 5-52 Dispensing units ………………5-54 CMD-V4 ………………..
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  Approved maintenance materials …………. 6-7 Appendix ………………….. 7-1 Technical data ………………..7-1 Cash Media Dispenser CMD-V4 without output transport ……7-1 Vertical Cash Media Dispenser VCMD vertical output ……7-2 CMD-V4 stacker ………………7-2 Stacker and output transport VCMD …………7-3 Output transport CMD-V4 ……………..
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  Contents Standard cassette Basic/Midrange ………….. 7-16 Compact cassette Basic/Midrange ………….. 7-16 Standard cassette High End ……………. 7-17 Compact cassette High End ……………. 7-17 Reject / retract cassette …………….7-18 Returning, recycling and disposing of used units and consumables ..7-20 Pin assignments ………………
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  Data Set Ready Committee for Data Terminal Ready Standardization) Clock Generator Clutch Electromagnetic Clutch EEPROM Electrical Erasable Programmable CMD-V4 Cash Media Read Only Memory Dispenser Version 4 Intruder alarm system CMD-V5 Cash Media Dispenser Version 5 European Union CMOS Complementary Metal…
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  Abbreviations GmbH Limited liability company Personal Computer (system unit of the device) Ground Print Contrast Sensitivity Programmable Logic Device High PROM Programmable Read Only Horizontal Dispense Memory Module Photosensor Hexadecimal Photosensor Dispense (sensor for dispensing process) Infrared Photosensor Empty (cassette empty sensor) Power up test KDIAG Components Diagnostics Random Access Memory…
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  Abbreviations Thermal printer Transistor-Transistor- Logic Transmitted Data Uninterruptible Power Supply Universal Serial Bus Under-counter VCMD Vertical Cash Media Dispenser Wincor Nixdorf International GmbH I-XIII 01750060162 D Cash Media Dispenser Version 4 — Service Manual…
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  Abbreviations I-XIV Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 22: Introduction

  Introduction This service manual has been compiled for authorized Service personnel only. The operating and installation instructions and the service manual of the base device should also be read since certain details are only described in these instructions. Symbols used in this manual Text following a dash represents an item in a list.

• Page 23: Important Safety Instructions

  Important Safety Instructions Introduction Important Safety Instructions Please read the following notes carefully before conducting any work on the device. Be careful not to injure your head when the customer panel or the operating unit door are lifted up! Be careful not to injure your head when the customer panel is raised! Be careful not to injure your head when the operating unit door is lifted up! Make sure no water/liquids (e.g.
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  Introduction Important Safety Instructions Note the warning and information labels on the device. Unless otherwise stated, grasp the components only by the green ledge when handling them. The device is equipped with a safety-tested power cable. The. which must be connected only to a suitable grounded outlet. Always hold the plug when removing the power cable.
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  (e. g. EMA connection, relay panel for external features). Only use cleaning agents approved by WINCOR NIXDORF International GmbH for cleaning and maintenance (see chapter «Maintenance and service»).
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  Introduction Important Safety Instructions Start-up Before operating the device, remove all parts inside of it which secure its components during transportation or check whether they have been removed (see info sheet supplied with the device). 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 27: Structure Of The Manual

  In the chapter «Description of the components» is a description of the essential funtions of the individual components of the Cash Media Dispenser. The chapter «Start-up» is about the initialization of the CMD-V4. This is followed by several chapters that describe the sensors/actuators and the courses in the CMD-V4.

• Page 28: Supplementary Documentation

  Introduction Structure of the manual Supplementary documentation Instruction manuals in several languages are available for the operation of the base devices, which contain also a description about the CMD. These manuals can be ordered from our print partner. They are also available in the intranet.

• Page 29: Description Of The Device

  Cash Media Dispenser (CMD) or the Vertical Cash Media Dispenser (VCMD), respectively. The CMD-V4 is the replacement for the AZM-NG. The CMD-V4 and the AZM- NG are software-compatible but not hardware-compatible. The VCMD is the replacement for the SAT BBA UT. The VCMD and the SAT BBA UT are are software-compatible but not hardware-compatible.

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  (Frontload/Rearload) and because of a variable number of dispensing units (up to 6 cash-out cassettes and one reject/retract cassette). The CMD-V4 consists of the following components depending on the features in the device: Stacker with or without single reject…
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  Description of the device Introduction The VCMD consists of the following components depending on the features in the device: Stacker and output transport with single reject 1-cassette with single dispensing unit 2-cassette with double dispensing unit CMD controller Cash-out and reject cassette 1-10 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 32: Device Overview And Operation

  Device Overview and Operation Device overview 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 33: Cmd-V4 Output Direction Horizontal Frontload

  Device overview Device Overview and Operation CMD-V4 output direction horizontal Frontload 1 Double dispensing unit with DDU 9 Reject / retract cassette 2 Quadruple rack 10 Status display 3 4-cassette distributor board 11 Function key 4 Double dispensing unit 12 Cash-out cassette 1…

• Page 34: Cmd-V4 Output Direction Horizontal Rearload

  Device Overview and Operation Device overview CMD-V4 output direction horizontal Rearload 1 Output transport horizontal RL 9 Reject / retract cassette 2 Double dispensing unit with DDU 10 Status display 3 Quadruple rack 11 Function key 4 4-cassette distributor board…

• Page 35: Cmd-V4 Output Direction Vertical Frontload

  Device overview Device Overview and Operation CMD-V4 output direction vertical Frontload 1 Stacker 9 Reject / retract cassette 2 Double dispensing unit with DDU 10 Status display 3 Quadruple rack 11 Function key 4 4-cassette distributor board 12 Cash-out cassette 1…

• Page 36: Cmd-V4 Output Direction Vertical Rearload

  Device Overview and Operation Device overview CMD-V4 output direction vertical Rearload 1 Output transport vertical RL 9 Reject / retract cassette 2 Double dispensing unit with DDU 10 Status display 3 Quadruple rack 11 Function key 4 4-cassette distributor board…

• Page 37: Cmd-V4 1-Cassette With Single Dispensing Unit

  The following illustration shows three 1-cassette housings with a single dispensing unit with double note detection unit (DDU) and two single dispensing units. The CMD-V4 with 1-cassette housing can be supplied in all of the configurations that are also available for the 4-cassette housing (see preceding illustrations).

• Page 38: Vertical Cash Media Dispenser (Vcmd)

  Device Overview and Operation Device overview Vertical Cash Media Dispenser (VCMD) 1 Operating unit (folded up 8 Cassette release tab(s) to the side) 9 Cash-out cassette 5 2 Cassette handle(s) 10 Cash-out cassette 4 3 Release handle stacker 11 Cash-out cassette 3 and output transport (SAT) 12 Cash-out cassette 2 4 VCMD handle…

• Page 39: Functional Components And Controls

  Device overview Device Overview and Operation Functional components and controls CMD-V4 1 Release lever 2 Status indicator (two 7-segment displays, first digit at the top) 3 Function key Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 40: Vcmd

  Device Overview and Operation Device overview VCMD 1 Status indicator (two 7-segment displays) 2 Function key 3 Safety shield 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 41: Serial Number Recognition

  Serial Number Recognition Serial number detection can be optionally configured in the CMD-V4 for specific countries. The bank note is registered by the CMD-V4 and an image of the note is transmitted to the product-specific software. This prepares the data for evaluating the serial numbers on the notes.

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  Device Overview and Operation The cassettes 1 Pull-back handle 9 Cassette lid 2 Banknote rail 10 Refill notes 3 Slide for low cash sensor 11 Latching button (optional) 12 Free space for denomination 4 Pressure carriage 13 Free space for cassette label 5 Blue/green tamper indicator 14 Cassette handle 6 Sealing device…

• Page 43: Reject / Retract Cassette

  The cassettes Device Overview and Operation Reject / retract cassette CMD-V4 Banknotes from failed or trial dispensing are generally stored in an unordered manner in the reject box of the reject/retract cassette. Banknotes from the customer, e.g. banknotes not removed by the customer, are stored in the retract box of the reject/retract cassette.

• Page 44: Vcmd

  Device Overview and Operation The cassettes VCMD The reject cassette used with the VCMD does not have a retract box. Banknotes from failed or trial dispensing are generally stored in an unordered manner in the reject box of the reject cassette. The reject cassette is available in different versions.

• Page 45: Avoidance Of Problems And Damage

  The cassettes Device Overview and Operation Avoidance of problems and damage Safety instructions Make sure that cash-out or reject/retract cassettes are not damaged or dropped during storage and transport. In particular, make sure that the gearwheel at the front of the reject/retract cassette is not damaged during storage and transport.

• Page 46: Removing The Cassette

  ProCash device, chapter «Basic Operation», section «Calling the product-specific software»). Open the safe door (see the operating manual of the base device). The cassettes from the CMD-V4 can be removed as follows: Press the green releasing tab on the right side of the cassette (1).

• Page 47: Vcmd

  The cassettes Device Overview and Operation VCMD Before cassettes can be removed, the current transaction must be terminated as defined. The procedure for removing the reject/retract cassettes and for cash- out cassettes is the same. Before removing a cash-out cassette always remove the reject / retract cassette first.

• Page 48: Cassette Transportation

  Device Overview and Operation The cassettes Cassette transportation Make sure that cassette(s) are not damaged during transport. It is therefore important to note the following instructions: Do not allow cassette(s) to fall – Do not toss cassette(s) – Transport cassette(s) only in its/their original position during –…

• Page 49: Opening The Cassette

  The cassettes Device Overview and Operation Opening the cassette The procedure for opening cash-out cassettes and reject/retract cassettes is the same. Remove the cassette (see section «Removing the cassette»). Cassette without lock Remove the sealing if there is one (1). Turn the green locking/release lever in the arrow direction (2) and lift the cassette lid in the arrow direction (3).

• Page 50: Emptying The Reject/Retract Cassette

  Device Overview and Operation The cassettes Emptying the reject/retract cassette CMD-V4 Remove and open the cassette (see section «Opening the cassette»). Remove the banknotes from the cassette’s reject compartment. To empty the retract box, push the green lever in the direction indicated (1) as far as possible and hold it down.

• Page 51: Vcmd

  The cassettes Device Overview and Operation VCMD Remove and open the cassette (see section «Opening the cassette»). Remove the banknotes from the cassette’s reject compartment. 2-20 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 52: Setting The Low Cash Sensor

  Device Overview and Operation The cassettes Setting the low cash sensor As an option, the cash-out cassettes can be equipped with a low cash sensor. With this function, a microswitch reports to the connected device that the cassette contains only a certain quantity of banknotes. To set the sensor to the desired minimum banknote quantity, proceed as follows: Remove and open the cassette (see section «Opening the cassette»).

• Page 53: Setting The Note Width

  The cassettes Device Overview and Operation Setting the note width The note width has to be set before the cassette is used for the first time or when a different currency or denomination is used in the cassette. Remove and open the cassette (see section «Opening the cassette»). Removing the banknotes Press the green latching button (1) while sliding the pressure carriage…

• Page 54: Disengaging The Banknote Rails

  Device Overview and Operation The cassettes Disengaging the banknote rails Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch (2) above the crosspiece underneath the tab. At the same time, push against the shoulder (3) with the thumb of your other hand in the direction of the cassette handle.

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  The cassettes Device Overview and Operation Insert the tip of a screwdriver in the opening of the banknote rail (1) and use it as a lever to move the rails in the arrow direction (2). Disengaging the banknote rail – note width less than 110 mm (4.33″) If the banknote rail is set to a banknote width of less than 110 mm (4.33″), proceed as follows: Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch…

• Page 56: Inserting The Banknote Rail

  Device Overview and Operation The cassettes Inserting the banknote rail In the following representations, a note width of 133 mm (5.24″) is assumed, resulting in a rail setting at 135 mm (5.31″) on the scale. The left rail and the right banknote rails are removed in the same way. Slide the protruding end of the rail (1) under the lower edge of the pull-back handle if necessary and press the rail…

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  The cassettes Device Overview and Operation The banknote rail is correctly inserted if the desired setting is placed in the small cutout (1) and the rail is correctly hooked in (2). The tab of the rail (1) must lie flat on the crosspiece.
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  Device Overview and Operation The cassettes Examples for setting the banknote rail: Dispensing end Side of cassette handle Note width 133 mm (5.24″) — banknote rail is set to 135 mm (5.31″) on the scale Note width 137 mm (5.40″) — banknote rail is set to 140 mm (5.51″) on the scale Inserting the banknote rail –…

• Page 59: Setting The Banknote Height

  The cassettes Device Overview and Operation Setting the banknote height Press the two catches (1) inwards and remove the inset (2) in the direction of the center of the cassette lid. 2-28 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

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  If you have no information concerning the size of the banknotes used, measure the banknotes in millimeters. Round up this value in mm to the next higher value on the scale (CMD-V4) or to the next one higher than that (VCMD) and place the insert in that position.

• Page 61: Attaching Denomination Labels To Cmd Cassettes

  The cassettes Device Overview and Operation Attaching denomination labels to CMD cassettes The denomination labels are attached to the cash-out cassette after adjusting the width and height of the note. Remove the corresponding denomination labels (1) from the carrier material and attach them to the corresponding cash-out cassette (shown in the illustration here).

• Page 62: Filling The Cash-Out Cassette

  Device Overview and Operation The cassettes Filling the cash-out cassette Replenishment of the cash-out cassettes includes the following steps: Preparing the cash-out cassette Preparing the banknote bundles Inserting banknote bundles In general, all banknotes corresponding to the requirements of the national bank are suitable for use in the cash-out cassette.

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  The cassettes Device Overview and Operation Remove the cash-out cassette from the CMD-V4 (see section «Removing the cassette»). Place the cash-out cassette (1) on the loading aid as shown in the picture, and open the cassette lid (see the section «Opening the cassette»).

• Page 64: Preparing The Banknote Bundles

  Device Overview and Operation The cassettes Preparing the banknote bundles Check the banknotes for damage before you put them into the cash-out cassettes. Sort out the damaged banknotes and/or remove clips, needles or other foreign objects. The following banknotes should be rejected: torn, glued, folded, creased, stapled or clipped banknotes.

• Page 65: Inserting Banknote Bundles

  The cassettes Device Overview and Operation Inserting banknote bundles Also follow the instructions for filling the cash-out cassette on the inside of the cassette lid. General refill notes Remove any existing bank wrappers made of paper, plastic or rubber before inserting the banknote bundle.

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  Device Overview and Operation The cassettes New and used banknote bundles If you use new and used banknote bundles in one cassette, always insert the bundles with the used banknotes into the cassette first. Then insert the bundles with the new banknotes after you separated them at the cut edges (see the section «Preparing the banknote bundles»).
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  The cassettes Device Overview and Operation Always insert banknote bundles which are bent horizontally by their packaging into the cash-out cassette in such a way that the side of the bundle bulging out is pointing towards the pressure carriage. Remove the banknote bundles from the packaging, fan the banknotes and put them into the cassette as shown in the picture.

• Page 68: Special Comments For Deformed Banknotes

  Device Overview and Operation The cassettes Special comments for deformed banknotes Possible deformation of banknotes Type A: Type B: Type C: Bulge near the S-shaped bulge Wavy-shaped bulge hologram Type A: Turn the bundle so that the deformed corner of the banknote is pointing towards the dispensing side and not towards the pressure carriage.

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  The cassettes Device Overview and Operation Type C: If the bundle has a wavy shape as a result of being tied, turn it so that the deformed corners are pointing towards the end from which the banknotes are dispensed and not towards the pressure carriage.

• Page 70: Inserting The Cassette

  Device Overview and Operation The cassettes Inserting the cassette The procedure for inserting cash-out cassettes and reject/retract cassettes is the same. Closing the cassette If the cassette does not have a lock, you must close the cassette lid (1) and turn the green locking and release lever (2) to the left.

• Page 71: Inserting The Cassette

  Turn the locking/release lever to the left or lock the cassette with the key (see section «Closing the cassette»). Push the cassette back into the CMD-V4 in one uninterrupted motion until it audibly latches into place. Wait for the single beep confirming the correct pressure build-up in the cassette.

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  Device Overview and Operation The cassettes VCMD Only cassettes with a blue cover are suitable for the vertical operation of the VCMD. Normally the tamper indicator (1) is always green. If the indicator is blue, the cassette has been tampered with or has been forced open. To switch the tamper indicator to green, proceed as follows: Unlock the cassette using the key and/or turn the locking/release lever to the left.
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  The cassettes Device Overview and Operation Holding the cassette grip, insert the cassette slowly and evenly into the VCMD (see arrow). Do not jerk the cassette while inserting it and never permit it to fall into the VCMD from above! Fold the cassette grip down in the arrow direction.
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  Device Overview and Operation The cassettes Press the cassette downward with the “ click ” flat of your hand (see arrow) until the locking/unlocking key engages audibly. If a triple signal tone sounds instead of a single tone, remove the cassette and check the contents of the cash-out cassette (see the instructions in the section «Filling the cash-out cassette»).

• Page 75: Cassette Initialization

  Cassette initialization Device Overview and Operation Cassette initialization The initialization of the cassettes is necessary in case of new types of banknotes or cassettes. With the initialization the system will be informed about the cassette number, the currency and the denomination of the banknotes.

• Page 76: Cmd-V4

  Device Overview and Operation Determining the reference value CMD-V4 Pull the CMD-V4 as far as possible out of the safe by the green release lever (see chapter «Removal and installation», section «Pulling out/pushing in the CMD-V4»). If the release lever jams and you cannot pull out the CMD-V4, it is imperative that you consult the chapter «Troubleshooting».

• Page 77: Vcmd

  Determining the reference value Device Overview and Operation VCMD Pull the VCMD out of the safe as far as possible (consult the operating manual of the basic device). Open the stacking compartment, remove the banknotes from the clamp stacking position and count them. The quantity of dispensed banknotes must be the same as the one reported by the product-specific software.

• Page 78: Function Test

  Press the function pushbutton on the CMD controller (see also the section «Functional components and controls») to start test runs and to reset the CMD-V4. To start a test function, the CMD-V4 must be in normal operating mode. ’00’ or ’14’ is then shown on the status display.

• Page 79: General

  Description of the function Normal mode Return to normal mode (not a function). Reset The CMD-V4 or VCMD is powered up while ‘—’ is displayed on the status indicator (for approx. 10 seconds). If an error is detected which prevents or…

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  Deactivation of If the safe door is open and encryption DES_CLEAR_BUTTON=Y, then the encryption between the CMD-V4 and the system unit (PC) is deactivated. 01750060162 D Cash Media Dispenser Version 4 — Service Manual…
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  Function test Device Overview and Operation 2-50 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 82: Description Of The Components

  Description of the Components Memory chip (EEPROM) In order to ensure the highest level of compatibility between the individual hardware components and the firmware, the relevant components have been equipped with an EEPROM that contains information about the mechanical (FCKM) and electronic (FCKE) hardware variant. These are physically mounted to the respective component.

• Page 83: Cassette Handling

  EUR. Release date The release date of the bank notes contains an additional 4-digit ID (YYMM of the edition). This allows the CMD-V4 or VCMD to process notes with the same nominal value but different note properties. Denomination This value determines the denomination of the bank note (8-digit).

• Page 84: The Cmd Controller Or Vcmd Controller

  CMD-V4 or VCMD. The data transfer between system unit and CMD-V4 or VCMD takes place either via USB or RS232C interface. The transfer parameters for the RS232C interface are determined automatically.

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  FIFO depth of 64 bytes. If more than 64 bytes are to be transferred to or from the CMD-V4 or VCMD, the data is split into 64-byte blocks and sent separately. Any packet that contains less than 64 bytes of data is known as a short package.
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  The CMD controller or VCMD controller The above image shows the component side of the CMD controller without cover. The CMD controller controls all of the processes in the CMD-V4 or VCMD and the communication to the higher-order system unit.
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  The CMD controller or VCMD controller Description of the Components Firmware The loadable firmware CMD_V4_0.bin is stored in a Flash-PROM. In standard mode, it is outwardly AZM-NG-compatible. A USB-capable KDIAG is required for updating the firmware through the USB interface. In principle, updating also continues to be possible through the serial interface (insofar as the corresponding socket is available), but the USB plug must however be pulled from the controller in order to do this.

• Page 88: Position Of The Function Groups

  Description of the Components The CMD controller or VCMD controller Position of the function groups CMD-V4 1 Two 7-segment displays 3 Jumper field 2 Function key 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 89: Vcmd

  The CMD controller or VCMD controller Description of the Components VCMD 1 Two 7-segment displays * 3 Jumper field 2 Function key * * The display or the buttons can also be led through to the outside. 2-58 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 90: Connector Arrangement On The Cmd Controller

  Description of the Components The CMD controller or VCMD controller Connector arrangement on the CMD controller Connector Description Mechanical thickness sensor Shutter Transport module V.24 interface on the PC USB interface on the PC Door switch and security switch in the safe V.24 interface Special electronics module 24 V voltage supply…

• Page 91
  The CMD controller or VCMD controller Description of the Components Connector Description Clamp motors Motor and lift magnets on the stacker / left and right side cover EEPROM on the stacker Hall sensors on the stacker Hybrid photosensors and photosensors on the Single Reject Hybrid photosensors and photosensors on the stacker / left side cover Dispensing unit…

• Page 92: Logical Interface

  Description of the Components The CMD controller or VCMD controller Logical interface All of the commands from the higher-order system to the CMD or VCMD and answers from the CMD or VCMD to the higher-order system follow the master- slave principle. This means that the CMD or the VCMD does not send any spontaneous messages.

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  The CMD controller or VCMD controller Description of the Components Command Description Transport: Bundle Reject Transport: Close shutter Transport: Output cash Transport: Open shutter Transport: Offer cash Transport: Cash retract without storage Transport: Cash retract with storage Transport: Shutter Test Transport: Target = Stop Over DDblank Cancel…
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  Description of the Components The CMD controller or VCMD controller Command Description DGblank Determine reference value Key test Request Initial Value Load line code Switch encryption off Load transport key Transparent ChipCard access Software transfer: Activate booter Software transfer: Data Software transfer: Firmware ‘HASH’ Software transfer: Read firmware ID Set the real-time clock…

• Page 95: Control Block

  CMD controller. This component has one standard endpoint (EP0) and a maximum of six additional endpoints (EP1 – EP6). Information regarding the control procedure and the data structure can be found in the software manual for the CMD-V4. 2-64 Cash Media Dispenser Version 4 — Service Manual…

• Page 96: Serial Interface

  The meaning of the status displays can be found in the chapter «Troubleshooting». Function key In certain cases it is advisable to check whether the CMD-V4 or VCMD is ready to operate without using further help tools. In addition, a function button is located on the controller below the status display.

• Page 97: Photosensor Logic Board

  The CMD controller or VCMD controller Description of the Components Photosensor logic board The photosensor logic span the generation and control of the photosensor LED transmission current and the measurement of the receive voltage of the phototransistors. When the photosensor parameters are initiated automatically, the optimum values for transmit current and gain of the evaluation logic are determined for each photosensor.

• Page 98: Measurement Of The Banknotes With The Multiple-Note Detection Unit

  Measurement of the banknotes with the multiple- note detection unit The multiple-note detection unit (DDU) in the CMD-V4 is located in the upper dispensing unit (or in the dispensing unit at the very front with the VCMD). The dispensed notes deflect two tracer levers equipped with magnets during the transport.

• Page 99: Component Control

  The CMD controller or VCMD controller Description of the Components Component control Dispensing unit control The dispensing unit control is divided into: Logic for dispensing clutches, retaining spring magnets and cassette stepper motors Photosensors for dispensing sensors and cassette empty sensors Pressure measurement including cassette available sensor The control for a maximum of two double dispensing units and two single dispensing units or for a maximum of six single dispensing units is to be found…

• Page 100: Cassette Control

  Description of the Components The CMD controller or VCMD controller Cassette control Note contact pressure The pressure is generated by a stepper motor. After the required value is achieved with a current of approx. 0.8 A, it switches to the holding current of approx.

• Page 101: Safety Switch

  The safety switch monitors the start position of CMD; if the CMD is pulled out of the safe, it will be put out of operation. Locking switch (CMD-V4 only) If the dispenser is not fully inserted into the safe (status display <09>), the FW prevents the clamp moving to the vertical cash-out position by querying the locking switch.

• Page 102: Extension Board For Procash 5000 (Mini)

  Description of the Components The CMD controller or VCMD controller Extension board for ProCash 5000 (mini) The extension board (01750068065) is used in connection with the ProCash 5000 (mini) and is used to control the additional CMD status display and the left-hand and right-hand user guidance on the operating panel. This is utilized only when the ProCash 5000 (mini) has been supplied without a system unit (PC).

• Page 103: The Stacker

  The Stacker Description of the Components The Stacker CMD-V4 The stacker with retract function is on the upper rack. The stacker serves all output types. The configuration depends on the output transport. The single reject function is installed in countries outside of the European Union.

• Page 104
  Description of the Components The Stacker A bundle output from the stacking position of the clamp is controller by the routing disk. The clamp is closed with the help of the routing disk. The clamp transports the bundle, guided in gear tracks, to the respective position.

• Page 105: Stacker Eeprom For The Cmd-V4

  The Stacker Description of the Components Stacker EEPROM for the CMD-V4 The EEPROM is physically mounted to the stacker (in the area of the stacker wheel). The device version (e.g. single reject) is stored in it, if it cannot be stored electronically.

• Page 106: Vcmd

  Description of the Components The Stacker VCMD This device version has an altered stacker and output transport. The function of the single reject is always available. Any questioned (‘bad’) note that is detected is removed by the single reject switch. All ‘good’ notes are made available as a bundle in the stacking compartment via the stacker wheel.

• Page 107: Serial Number Recognition

  The logic board is installed on the side on the stacker. Power is supplied through the CMD-V4. The control and data linkage is carried out directly on the system unit (PC) via USB. The product-specific software controls the complete sequence of the serial number detection.

• Page 108: Output Transport

  Description of the Components Output transport Output transport The output transport differs, depending on the device version. The following illustration shows a output transport for a Rearload device with horizontal output. The output transport is secured to the stacker (only with horizontal output) and is controlled via the CMD controller.

• Page 109: Shutter

  Shutter Description of the Components Shutter The shutter is a bank note cover flap which is controlled with the CMD controller. 2-78 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 110: Shutter Anti Cash Trapping

  Description of the Components Shutter Anti Cash Trapping Shutter Anti Cash Trapping The Shutter Anti Cash Trapping is a bank note cover flap which is controlled with the CMD controller. The shape of the shutter flap is intended as a mechanical measure to prevent the attachment of a trapping device in front of the bank note cover flap.

• Page 111: Vbk Shutter

  VBK shutter Description of the Components VBK shutter The shutter is a bank note cover flap which is controlled with the CMD controller. The attachment of a trapping device in front of the bank note cover flap is intended to be detected by means of sensor systems. Two different procedures are deployed for this purpose.

• Page 112: The Dispensing Unit

  The dispensing unit The dispensing unit CMD-V4 With the CMD-V4, each user can select the right device configuration for his requirements by choosing between different models (Indoor/Outdoor, Frontload/Rearload) and among a variable quantity of dispensing units (1-6). The multiple-note detection unit must be positioned in the top dispensing unit.

• Page 113: Quadruple Rack Without Dispensing Units (Cmd-V4)

  The dispensing unit Description of the Components Quadruple rack without dispensing units (CMD-V4) 2-82 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 114: 4-Cassette Housing With Double Dispensing Unit And 4-Cassette Distributor Board (Cmd-V4)

  Description of the Components The dispensing unit 4-cassette housing with double dispensing unit and 4-cassette distributor board (CMD-V4) Each quadruple rack consists of four cassette mountings and at least one double dispensing unit with a multiple-note detection unit. The second double dispensing unit without a multiple-note detection unit is then used if more than two cassettes are configured.

• Page 115: 2-Cassette Housing Without Dispensing Unit (Vcmd)

  The dispensing unit Description of the Components The pressure of the banknotes on the extractor shaft is evaluated with a pressure sensor. The note dispensing proceeds by means of downward friction. The dispensing unit extracts only one note at a time from the cash-out cassette and transports it to the stacker.

• Page 116: 2-Cassette Housing With One Double Dispensing Unit And 2-Cassette Distributor Board (Vcmd)

  Description of the Components The dispensing unit 2-cassette housing with one double dispensing unit and 2-cassette distributor board (VCMD) Each 2-cassette housing consists of two cassette mountings and one double dispensing unit. The multiple-note detection unit must always be in the dispensing unit at the very front.

• Page 117: 1-Cassette Housing Without Dispensing Unit (Vcmd)

  The dispensing unit Description of the Components 1-cassette housing without dispensing unit (VCMD) 2-86 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 118: 1-Cassette Housing With One Dispensing Unit (Vcmd)

  Description of the Components The dispensing unit 1-cassette housing with one dispensing unit (VCMD) Each 1-cassette housing consists of one cassette mounting and one dispensing unit with a multiple-note detection unit. The pressure of the banknotes on the extractor shaft is evaluated with a pressure sensor.

• Page 119: Single Dispensing Unit With Ddu (Cmd-V4 Or Vcmd)

  The dispensing unit Description of the Components Single dispensing unit with DDU (CMD-V4 or VCMD) 2-88 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 120: Single Dispensing Unit Without Ddu (Cmd-V4 Or Vcmd)

  Description of the Components The dispensing unit Single dispensing unit without DDU (CMD-V4 or VCMD) 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 121: Double Dispensing Unit With Ddu (Cmd-V4 Or Vcmd)

  The dispensing unit Description of the Components Double dispensing unit with DDU (CMD-V4 or VCMD) 2-90 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 122: Double Dispensing Unit Without Ddu (Cmd-V4 Or Vcmd)

  Description of the Components The dispensing unit Double dispensing unit without DDU (CMD-V4 or VCMD) A pendulum dispensing shaft is installed for the note dispensing. The drive of the extractor shaft is provided by the central motor as well as a magnetic coupling for each extractor shaft.

• Page 123: Adjustment Eccentric

  A. If a replace dispensing unit is supplied, its maximum setting is If the double dispenses from a single cassette in the CMD-V4 become more frequent, the V gap on the corresponding dispensing unit can be decreased by increasing both eccentrics (respectively to left and right of the shaft) by one step, e.g.

• Page 124: Photosensors In The Dispensing Unit (Cmd-V4 Or Vcmd)

  Description of the Components The dispensing unit Photosensors in the dispensing unit (CMD-V4 or VCMD) The message PSE (Photosensor empty (cassette empty message)) is triggered if there are no longer any banknotes in the cassette. The photosensor ray is guided back to the receiver in the dispensing unit through a prism in the pressure carriage of the cassette.

• Page 125: The Reject/Retract Cassette (Cmd-V4 Or Vcmd)

  The Reject/Retract cassette (CMD-V4 or VCMD) Description of the Components The Reject/Retract cassette (CMD-V4 or VCMD) Only cassettes with a blue cover are suitable for the vertical operation of the VCMD. The Reject/Retract cassette contains two separate compartments into which the notes can be brought using the software controls.

• Page 126
  Description of the Components The Reject/Retract cassette (CMD-V4 or VCMD) The reject cassette corresponds to the greatest extent possible to the Reject/Retract cassette, except for the fact that the retract compartment is omitted at the factory. Only the reject cassette is used with the VCMD. The term Reject/Retract cassette is used for both types in the following.
• Page 127
  The Reject/Retract cassette (CMD-V4 or VCMD) Description of the Components Reject/Retract cassette opened (CMD-V4) 2-96 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…
• Page 128
  Description of the Components The Reject/Retract cassette (CMD-V4 or VCMD) Reject cassette opened (VCMD) 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 129: The Cash-Out Cassettes

  The cash-out cassettes Description of the Components The cash-out cassettes Only cassettes with a blue cover are suitable for the vertical operation of the VCMD. The cash-out cassette is available in two versions. The standard version is equipped with a motorized pressure carriage. The VCMD version is equipped with braking strips.

• Page 130
  Description of the Components The cash-out cassettes Cash-out cassette standard 01750060162 D Cash Media Dispenser Version 4 — Service Manual…
• Page 131
  Description of the Components Cash-out cassette opened (VCMD) In principle, the cash-out cassettes of the CMD-V4 and the VCMD are of identical construction. The stack of notes of the cassette receive a pressure to start to the dispensing area through the vertical operation of the VCMD. Two braking strip are integrated in front of the dispensing area which reduce the pressure on the notes in combination with the pressure springs in the cover.
• Page 132
  If the tamper indicator shows ‘green’ and the visor of the cassette is closed, then the cassette can be deployed in the CMD-V4 or VCMD. Cash dispensing transactions can be carried out. The tamper indicator can be reset by rotating the release lever or the lock.
• Page 133
  The cash-out cassettes Description of the Components 2-102 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 134: Start-Up

  Start-up Initial start-up During the initial start-up of the CMD-V4 (Cash Media Dispenser) or of the VCMD (Vertical Cash Media Dispenser, respectively), perform the following operations in the stated sequence: 1. Set the cash-out cassettes to the bank note size if they were not preset in the factory 2.

• Page 135: Start-Up After Component Replacement

  You should perform the following steps if you have replaced a component in the CMD-V4 or the VCMD: 1. Initialization of the CMD-V4 or VCMD 2. Set the cash-out cassette to the bank note size if there was no presetting in…

• Page 136: Electric Adjustments Cmd-V4 Or Vcmd

  (CMD-V4 only) * Initialization of the photosensors with removed cassettes, the photosensors should not be covered (KDIAG: DXM) ** Remove and reinsert the cassette with switched-on CMD-V4 or VCMD (running operation, no active withdrawal). *** Reference value determination with initialized/deployed cassettes with genuine money (KDIAG menu ‘Device’ ->…

• Page 137: Jumper Settings On The Cmd Or Vcmd Controller

  Electric adjustments CMD-V4 or VCMD Start-up Jumper settings on the CMD or VCMD controller Position of the jumper field on the controller 1 Jumper field on the CMD or VCMD controller 2-106 Cash Media Dispenser Version 4 — Service Manual…

• Page 138
  Start-up Electric adjustments CMD-V4 or VCMD The 10-digit jumper field beneath the status display controls the following settings: Jumper Designation Open Connected DOOR Do not heed the Heed the door switch during door switch during encryption encryption SCOP Reserve (may not be connected) Jump A Set standard line parameter (19200,8,2,ODD);…

• Page 139: Default Settings

  Electric adjustments CMD-V4 or VCMD Start-up Default settings Jumper connected Battery Jumper connected on one side (on one PIN only) DOOR (option for activating DOOR) 2-108 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 140: Setting The Cassettes To The Banknote Size

  Start-up Setting the cassettes to the banknote size Setting the cassettes to the banknote size Read in this connection the sections «Setting note width» and «Setting note height» in the chapter «Device overview and operation». Fill the cassettes with genuine money and push them in After the device was switched on and no error occurred, the cash-out cassettes need to be filled with genuine money.

• Page 141
  Genuine money test Start-up 2-110 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 142: Shutter Cmd Horizontal

  Shutter CMD horizontal Shutter CMD V4 horizontal RL 01750053690 Shutter CMD V4 horizontal FL 01750056960 Shutter horiz. 8x CMD RL 01750166395 Shutter horiz. 8x CMD FL 01750166396 Shutter horiz. VBK 8x CMD RL 01750187300 Shutter_CMD_V4_horiz._RL_VBK 01750192728 Shutter_CMD-V4_horiz._FL_VBK 01750193245 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 143: Installation

  Installation Shutter CMD horizontal Installation The shutter closes the cash output area of the Cash Media Dispenser (CMD) component and consists of the following components: Shutter flap Drive mechanism with DC motor, gear mechanism and interlock mechanism 1 photo sensor for the provisioning of a note bundle to the output 1 photo sensor for the monitoring of the money withdrawal Connector board with two hybrid photo sensors to control of the shutter flap Both versions (Frontload and Rearload) differ only in the so called ‘ramp’ in the…

• Page 144: Views

  Shutter CMD horizontal Views Views CMD-V4 shutter Rearload version view Frontload version view 1 Ramp 3 Prism for the PS 28 2 Prism for the PS 27 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 145
  Views Shutter CMD horizontal The structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version. 1 Electronics board 6 Gear mechanism cover 2 Connection plug 7 Prism for the PS 27 3 Motor connection (-) 8 Prism for the PS 28 4 Motor connection (+)
• Page 146
  Shutter CMD horizontal Views 1 Moving and latching mechanism 5 Motor connection (-) (left) 6 Motor connection (+) 2 Switching flag for DPS 11 7 Hybrid photosensor DPS 10 3 Switching flag for DPS 10 8 Hybrid photosensor DPS 11 4 Drive shaft for shutter flap 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 147: Cmd-V5 Shutter

  Views Shutter CMD horizontal CMD-V5 shutter Rearload version view 2-116 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 148
  Shutter CMD horizontal Views The structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version. 1 Electronics board 5 Gear mechanism cover 2 Connection plug 6 Prism for the PS 27 3 Motor connection 7 Prism for the PS 28 4 DC motor…

• Page 149: Function

  Function Shutter CMD horizontal Function The shutter is controlled by the firmware of the CMD-V4/V5 controller and is triggered by the application software. Control data Control cable CMD-V4/V5 Shutter controller Voltage The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as well as the hybrid photosensors DPS 10 and DPS 11 and controls the motor.

• Page 150: Banknote Removal Area Cmd-V4

  Error code 28 If the locking procedure does not proceed in 1 second, the firmware turns off the motor, signals an error code (displays error code 28 on the CMD-V4 controller) and messages the malfunction to the application. Error code 29 (manipulation protection) If the closing shutter flap covers photo sensor PS 27, the error code 29 is shown on the display.

• Page 151: Meaning Of The Hybrid Photosensors

  Function Shutter CMD horizontal Meaning of the hybrid photosensors DPS 10 DPS 11 ERROR Open covered Shutter flap is completely open (position OPEN) covered covered Shutter flap is opened (Position between OPEN and BANKNOTE DISPENSING) covered Open The shutter flap is in the locking phase Open Open Shutter flap is closed and locked…

• Page 152: Pin Assignment

  Shutter CMD horizontal Pin assignment Pin assignment Type of connector: JST PHD 12M Contact Designation Note not used not used + 12 V Motor (+) Motor connection (+) Motor (-) Motor connection (-) DPS 10 DPS 11 PS 27 PS 28 Transmit current PS 27 and PS 28 not used…

• Page 153: Technical Data

  Technical Data Shutter CMD horizontal Technical Data Dimensions: 128 mm (5.04″) Height: 304 mm (11.97″) Width: 67 mm (2.64″) Depth: 820 g (1809 lb) Weight: 2-122 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 154: Shutter Cmd Horizontal

  Shutter CMD horizontal Designation Part Number Image Shutter CMD V4 horizontal FL 01750082602 Shutter CMD V4 horizontal RL 01750082603 Shutter CMD V4 horizontal FL assy. w 01750085287 Shutter CMD V4 RL w assy. 01750128413 Shutter CMD V4 horizontal FL rail 01750136010 Shutter CMD V4 horizontal RL rail 01750136011…

• Page 155: Illustration 1 Shutter Cmd

  Illustration 1 Shutter CMD Shutter CMD horizontal Illustration 1 Shutter CMD 2-124 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 156: Illustration 2 Shutter Cmd Rail

  Shutter CMD horizontal Illustration 2 Shutter CMD rail Illustration 2 Shutter CMD rail 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 157: Installation

  Installation Shutter CMD horizontal Installation The shutter closes the cash output area of the Cash Media Dispenser (CMD) component and consists of the following components: Shutter flap (with or without rail) Drive mechanism with DC motor, gear mechanism and interlock mechanism 1 photo sensor for the provisioning of a note bundle to the output 1 photo sensor for the monitoring of the money withdrawal…

• Page 158: Views

  Shutter CMD horizontal Views Views CMD-V4 shutter Rearload version view Frontload version view 1 Ramp 3 Prism for the PS 28 2 Prism for the PS 27 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 159
  Views Shutter CMD horizontal The structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version. 1 Electronics board 6 Gear mechanism cover 2 Connection plug 7 Prism for the PS 27 3 Motor connection (-) 8 Prism for the PS 28 4 Motor connection (+)
• Page 160
  Shutter CMD horizontal Views 1 Moving and latching mechanism 5 Motor connection (-) (left) 6 Motor connection (+) 2 Switching flag for DPS 11 7 Hybrid photosensor DPS 10 3 Switching flag for DPS 10 8 Hybrid photosensor DPS 11 4 Drive shaft for shutter flap 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 161: Cmd-V5 Shutter

  Views Shutter CMD horizontal CMD-V5 shutter Rearload version view 2-130 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…
• Page 162
  Shutter CMD horizontal Views The structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version. 1 Electronics board 5 Gear mechanism cover 2 Connection plug 6 Prism for the PS 27 3 Motor connection 7 Prism for the PS 28 4 DC motor…

• Page 163: Function

  Function Shutter CMD horizontal Function The shutter is controlled by the firmware of the CMD-V4/V5 controller and is triggered by the application software. Control data Control cable CMD-V4/V5 Shutter controller Voltage The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as well as the hybrid photosensors DPS 10 and DPS 11 and controls the motor.

• Page 164: Banknote Removal Area Cmd-V4

  Error code 28 If the locking procedure does not proceed in 1 second, the firmware turns off the motor, signals an error code (displays error code 28 on the CMD-V4 controller) and messages the malfunction to the application. Error code 29 (manipulation protection) If the closing shutter flap covers photo sensor PS 27, the error code 29 is shown on the display.

• Page 165: Meaning Of The Hybrid Photosensors

  Function Shutter CMD horizontal Meaning of the hybrid photosensors DPS 10 DPS 11 ERROR Open covered Shutter flap is completely open (position OPEN) covered covered Shutter flap is opened (Position between OPEN and BANKNOTE DISPENSING) covered Open The shutter flap is in the locking phase Open Open Shutter flap is closed and locked…

• Page 166: Pin Assignment

  Shutter CMD horizontal Pin assignment Pin assignment Type of connector: JST PHD 12M Contact Designation Note not used not used + 12 V Motor (+) Motor connection (+) Motor (-) Motor connection (-) DPS 10 DPS 11 PS 27 PS 28 Transmit current PS 27 and PS 28 not used…

• Page 167: Technical Data

  Technical Data Shutter CMD horizontal Technical Data Dimensions: 128 mm (5.04″) Height: 304 mm (11.97″) Width: 67 mm (2.64″) Depth: 820 g (1809 lb) Weight: 2-136 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 168: Shutter Cmd Vertical

  Shutter CMD vertical Shutter CMD V4 vertical RL 01750045330 Shutter CMD V4 vertical FL 01750054768 Shutter 8x CMD FL 01750157286 Shutter 8x CMD RL 01750159971 Shutter protection 8x CMD FL 01750184934 Shutter protection 8x CMD RL 01750184935 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 169: Structure

  Structure Shutter CMD vertical Structure The shutter closes the cash output area of the Cash Media Dispenser (CMD) component and consists of the following components: Shutter flap Drive mechanism with stepper motor, gear mechanism, interlock mechanism and two hybrid photo sensors (DPS 10 and DPS 11) for monitoring the flap position.

• Page 170
  Shutter CMD vertical Structure Rearload version rear view Frontload version front view 1 Ramp 01750060162 D Cash Media Dispenser Version 4 — Service Manual…
• Page 171
  Structure Shutter CMD vertical Position of the photo sensors Rearload version 1 Prism for photo sensor PS 27 2 Photo sensor PS 28 2-140 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…
• Page 172
  Shutter CMD vertical Structure Position of the photo sensors Frontload version 1 Prism for photo sensor PS 27 2 Photo sensor PS 28 The additional structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version.
• Page 173
  Structure Shutter CMD vertical 1 Connection plug 3 Stepper motor 2 Electronics board 4 Gear mechanism cover 2-142 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…
• Page 174
  Shutter CMD vertical Structure 1 Hybrid photo sensor DPS 11 5 Cam disk 2 Hybrid photo sensor DPS 10 6 Lever 3 Twin gear wheel 7 Side piece flap 4 Switch actuator DPS 11 and 8 Stepper motor DPS 10 at the cam disk 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 175: Function

  Function Shutter CMD vertical Function The shutter is controlled by the firmware of the CMD-V4/V5 controller and is triggered by the application software. Control data Control cable CMD-V4 Shutter controller Voltage The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as well as the hybrid photo sensors DPS 10 and DPS 11 and controls the motor.

• Page 176: Cash Dispensing Cmd-V4

  Error code 28 If the locking procedure does not proceed in 1 second, the firmware turns off the motor, signals an error code (displays error code 28 on the CMD-V4 controller) and messages the malfunction to the application. Error code 29 (manipulation protection) If the closing shutter flap covers photo sensor PS 27, the error code 29 is shown on the display.

• Page 177: Meaning Of The Hybrid Photo Sensors

  Function Shutter CMD vertical Meaning of the hybrid photo sensors DPS 10 DPS 11 Meaning open covered Shutter flap is completely open (position OPEN) covered covered Shutter flap is opened (Position between OPEN and CASH DISPENSING) covered open The shutter flap is in the locking phase. Because of the slowing-down time which is contained in the firmware, it is guaranteed that the shutter flap is completely closed and locked…

• Page 178: Pin Assignment

  Shutter CMD vertical Pin assignment Pin assignment Type of connector: JST PHD 12M Description Remarks + 24 V Load for + 24 V + 12 V Motor (+) Stepper motor On / Off *1) Motor (-) Rotation direction of the stepper motor forwards / backwards *1) DPS 10…

• Page 179: Maintenance

  Maintenance Shutter CMD vertical Maintenance The shutter does not require preventive maintenance under normal operating conditions. Technical data Dimensions: Height: 127 mm (5″) Width: 337 mm (13.3″) Depth: 185 mm (7.28″) Weight: 1020 g (2250 lb) 2-148 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 180: Ink Staining System

  Ink Staining System The cash media dispenser (CMD-V4) can be equipped with two different ink staining systems. If an ink staining system is installed read the respective service manual which is supplied with the device: Ink staining system SQS: 01750094340…

• Page 181
  Ink Staining System 2-150 Cash Media Dispenser Version 4 01750060162 D…

• Page 182: Printing Cassette (Th60)

  Printing Cassette (TH60) Printing cassette (TH60) 01750092160 Printing cassette (TH60) 01750109482 The printing cassette is an optional component of the CMDV4 and is used to print documents and labels. It is part of a dual dispenser module. The TH60 is a thermal printing unit with an integrated paper cutter, and is installed in the printing cassette.

• Page 183: View Of Printing Cassette (Large Paper Roll)

  View of printing cassette (large paper roll) Printing Cassette (TH60) View of printing cassette (large paper roll) 1 24 V power supply 2 USB port 3 Locking/unlocking lever 4 Handle to pull out/push in the printing cassette 2-152 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 184: View Of Printing Cassette (Small Paper Roll)

  Printing Cassette (TH60) View of printing cassette (small paper roll) View of printing cassette (small paper roll) 1 24 V power supply 2 USB port 3 Locking/unlocking lever 4 Handle to pull out/push in the printing cassette 2-153 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 185: Components And Controls

  Components and controls Printing Cassette (TH60) Components and controls 1 Thermal printing unit with paper cutter 2 Paper-nearly-out receiver 3 Paper roll holder 4 Paper-nearly-out transmitter 5 Keypad 2-154 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 186: Pulling Out The Printing Cassette

  Printing Cassette (TH60) Pulling out the printing cassette Pulling out the printing cassette Launch the product-specific software (see chapter “Basic Operation”, section “Calling the product-specific software” in the operating manual). Open the safe door (see chapter “Basic Operation”, section “Opening/closing the safe door (with factory setting)” or “Opening/closing the safe door (with customized lock)”…

• Page 187: Keypad

  Keypad Printing Cassette (TH60) Keypad 1 Yellow status LED 4 F1 key — paper feed 2 Red status LED 5 F2 key 3 Green status LED 6 RESET key Errors/faults The yellow or red status LED flashes if an error occurs. This does not include faults that cause the controller to stop functioning.

• Page 188: Status Indications

  Printing Cassette (TH60) Errors/faults Status indications The yellow or red status LED flashes if an error occurs, for example flashing briefly twice in succession. The LED is then switched off for 0.5 second, and the cycle is repeated (see the diagram “Example of a 2-flash indication”). Example of a 2-flash indication 0.3 s Yellow status LED…

• Page 189: Red Status Led

  Errors/faults Printing Cassette (TH60) Red status LED This LED indicates the general error status of the printing cassette. Flash Cause Action cycle End of paper Insert a new paper roll (see chapter “Printing Cassette”, section “Replacing the paper roll” in the operating manual).

• Page 190: Key Functions

  Printing Cassette (TH60) Key functions Key functions The following key functions are available to test the printing unit. Paper feed – press the F1 key Trial printout (fonts) – press the F1 and RESET keys, then release RESET while continuing to hold F1 down. Setup menu and printout of setup report –…

• Page 191: Trial Printout

  Key functions Printing Cassette (TH60) Trial printout Press the RESET and F1 keys at the same time. Release RESET while continuing to hold F1 down for several seconds. The printer outputs a trial printout showing the fonts. It is advisable to use normal thermal paper with a width of 150 mm / 5.91″…

• Page 192: Ending The Key Function

  Printing Cassette (TH60) Setup menu Ending the key function Press the RESET key to exit the key function. Setup menu Only print the setup menu on thermal paper because printing extends beyond the margin when labels are used. The status report is triggered as follows. F2 key (1) Press the RESET and F2 keys at the same time.

• Page 193
  Setup menu Printing Cassette (TH60) You can select and change the menu items via the F2 key. 2-162 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 194: Menu Structure

  Printing Cassette (TH60) Setup menu The settings are saved automatically; they cannot be rejected. If an input error is made, the menu item must be selected again and changed. You can go to the next menu item with the F1 key. You can end menu settings at any time by pressing RESET.

• Page 195: Adjusting The Paper-Nearly-Out Sensor

  Adjusting the paper-nearly-out sensor Printing Cassette (TH60) Adjusting the paper-nearly-out sensor Pull the printing cassette out of the CMDV4 (see the “Pulling out the printing cassette” section). Large roll: Undo the screw (1) on the right side of the paper-nearly-out sensor (2). Push the paper-nearly-out sensor up or down.

• Page 196: Status Leds

  Printing Cassette (TH60) Adjusting the paper-nearly-out sensor Status LEDs LEDs: Green (1) on = OK, there is enough paper. Yellow (2) also on = The paper is running out. A message is sent to the application. 2-165 01750060162 D Cash Media Dispenser Version 4 — Service Manual…

• Page 197: Installing/Removing Components

  Installing/removing components Printing Cassette (TH60) Installing/removing components Thermal line with blade Pull the printing cassette out of the CMDV4 (see the section “Pulling out the printing cassette”). Switch the Cash Media Dispenser Version 4 off (see chapter “Basic Operation”, section “Switching off the device” in the operating manual), and unplug the power plug.

• Page 198
  Printing Cassette (TH60) Installing/removing components Detach connectors (1) to (3). Press the retaining lever (1) in the direction of the arrow. Tilt the thermal array upward in the direction of the arrow (2). Press the retaining lever (1) in the direction of the arrow.

• Page 199: Removing The Printing Cassette

  Installing/removing components Printing Cassette (TH60) Removing the printing cassette Pull the printing cassette out of the CMDV4 (see the section “Pulling out the printing cassette”). Switch the Cash Media Dispenser Version 4 off (see chapter “Basic Operation”, section “Switching off the device” in the operating manual), and unplug the power plug of the Cash Media Dispenser Version 4.

• Page 200
  Printing Cassette (TH60) Installing/removing components Loosen the knurled screw (1) by a few turns. Push the cable chain with the retaining bracket in the direction of the arrow (1). Turn the cable chain out of the retaining mechanism (3) in the direction of the arrow (2), and detach Press the locking levers (1) and (2) in the direction of the arrow as far as…
• Page 201
  Installing/removing components Printing Cassette (TH60) Hold the telescopic runner tight with your thumbs. Press the printing cassette upward out of the retaining mechanism in the direction of the arrow and ..support the printing cassette (1). Pull the telescopic runner away from the printer in the direction of the arrow (2).

• Page 202: Installing The Printing Cassette

  Printing Cassette (TH60) Installing/removing components Installing the printing cassette When installing the new printing cassette, make sure that the locking levers (1) and (2) have been pushed in the direction of the arrow as far as possible. Pull the right-hand telescopic runner completely out of the Cash Media Dispenser Version 4.
• Page 203
  Installing/removing components Printing Cassette (TH60) Push the right-hand locking lever (1) in the direction of the arrow as far as possible. Support the printing cassette (1). Pull the telescopic runner in the direction of the arrow (2) as far as possible.
• Page 204
  Printing Cassette (TH60) Installing/removing components Push the left-hand locking lever (1) in the direction of the arrow as far as possible. Twist the cable chain around the retaining mechanism (2) in the direction of the arrow (1). Push the cable chain with the retaining bracket in the direction of the arrow (3) and …
• Page 205
  Installing/removing components Printing Cassette (TH60) Now reinsert the paper roll in the direction of the arrow. Re-attach connectors (1) and (2). Insert the power plug in the device socket, and switch the Cash Media Dispenser Version 4 on. Push the printing cassette into the CMDV4 until it locks into place. Close the Cash Media Dispenser Version 4.

• Page 206: Technical Data

  Printing Cassette (TH60) Technical data Technical data Power supply Power supply: 24 V DC ± 10% Connector: AMP Mod I 2-pin Power consumption Stand-by 24 V DC: approx. 0.2 A Operating mode 24 V DC: approx. 9.0 A Peak current 24 V DC: approx.

• Page 207: Thermal Paper Specifications

  Technical data Printing Cassette (TH60) Thermal paper specifications Paper width 85 mm — 160 mm ± 1 mm (3.35 — 6.3″ ± 0.04″) Paper thickness 0.08 — 0.16 mm (0.003 — 0.01″) Paper weight 100 g/m² — 120 g/m² (26.67 lb — 32 lb) Paper smoothness at front min.

• Page 208: Rear Of Paper Web

  Printing Cassette (TH60) Technical data Rear of paper web 85 mm — 160 mm (3.35″ — 6.3″) min. 26 mm (1.02″) 1 Cutting edge 2 Unroll direction 3 Inner surface of paper web (heat-sensitive) 4 Reverse of paper (mark position) 5 Paper roll 2-177 01750060162 D…

• Page 209: Usb Pin Assignment

  Technical data Printing Cassette (TH60) USB pin assignment Type of connector: USB 4-pin Designation Input/output Function VBUS Bidirectional Data Bidirectional Data Bidirectional Shield Shield 2-178 Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 210
  Sensors and electromechanical components CMD-V4 with horizontal output transport SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS14 DPS2 DCM1 DPS15 DCM7 DPS7 DPS4 MA2/2 SNR1 PS18 DCM2,3 SNR2 MA2/1 EEP1 PRC1 SMC1 PSE1 MAC1 PSD1 EEP2 PRC2 SMC2 PSE2 MAC2 PSD2 01750060162 D…

• Page 211: Sensors And Electromechanical Components

  CMD-V4 with vertical output transport Sensors and electromechanical components CMD-V4 with vertical output transport DPS10 DPS11 PS27 PS28 SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS14 DPS2 DCM1 DPS15 DPS7 DPS4 MA2/2 SNR1 PS18 DCM2,3 SNR2 MA2/1 EEP1 PRC1 SMC1 PSE1 MAC1 PSD1…

• Page 212: Vcmd With Vertical Output

  Sensors and electromechanical components VCMD with vertical output VCMD with vertical output PS26 1. Auszahl … 5. Auszahl PS35 PS33 PS21 PS22 DPS4 SMC1 SMC5 PS19 DPS2 DPS9 DPS8 PS18 DPS3 PRC1 MAC1 PRC5 MAC5 DCM3 PSE1 PSD1 PSE5 PSD5 DPS1 DCM1 01750060162 D…

• Page 213: Meaning Of Abbreviations And Symbols

  Meaning of abbreviations and symbols Sensors and electromechanical components Meaning of abbreviations and symbols Electrical elements Stacker and output transport Compo Name Location nent Permanent magnets (3 units) – without Clamp sensors DPS 2 Stacker wheel position query Stacker wheel input DPS 4 Sensor: position of retract compartment RR box…

• Page 214
  Sensors and electromechanical components Meaning of abbreviations and symbols Compo Name Location nent PS 27 Removal photosensor Clamp positioning PS 28 Bundle rear edge control Clamp positioning DCM 1 Main drive motor Stacker wheel input DCM 2 Traction motor + planetary gears Clamp DCM 3 Belt drive + planetary gears…
• Page 215
  Meaning of abbreviations and symbols Sensors and electromechanical components Stacker and output transport VCMD Component Designation Location Clock oscillator for speed control and width at main motor DCM1 measuring of the notes Coupling for the drive of the reject cassette Coupling with built-in brake for note dispensing (1st cash-out cassette) DCM 1…
• Page 216
  Sensors and electromechanical components Meaning of abbreviations and symbols Component Designation Location PS 35 Cash path monitoring photosensor in the output transport MA 2 Lift magnet for single reject deflector Single reject SW 1 Reject/retract box pushed in Reject box SW 2 Safety switch stacker cover Cover plate in front of the…
• Page 217
  Meaning of abbreviations and symbols Sensors and electromechanical components Cash Media Dispenser Version 4 — Service Manual 01750060162 D…

• Page 218: Processes In The Cmd-V4 (Schematic)

  Processes in the CMD-V4 (schematic) In the following, the most important processes in the CMD-V4 are shown step- by-step and described. To do so, the shown schematic drawing of the CMD-V4 with vertical transport (Frontload) is used. A Shutter h Main drive motor…

• Page 219: Dispensing In The Direction Of The Customer

  Dispensing in the direction of the customer Processes in the CMD-V4 (schematic) Dispensing in the direction of the customer 1. Dispensing of the requested banknote number one after another from every cassette (overall max. 60) (k) 2. Transport of the single notes to the multiple-note detection unit (i) 3.

• Page 220
  Processes in the CMD-V4 (schematic) Bundle reject Bundle reject 1. — 4. Process as the dispensing in the direction of the customer (vertical Frontload) 5. Routing disk takes the horizontal dispensing position Frontload (d) 6. Clamp moves in the direction of the dispensing (horizontal Frontload) (n) 7.
• Page 221
  Single reject Processes in the CMD-V4 (schematic) Single reject 1. — 3. Process as the dispensing in the direction of the customer (vertical Frontload) 3.1 If a ‘bad note’ gets recognized, it is controlled with the single reject switch (i) and stored in the single reject box (m). Max. two ‘bad notes’ per transaction can be stored in the single reject box.
• Page 222
  Processes in the CMD-V4 (schematic) Single reject 12. Bad notes are stored from the single reject box (m) via the stacker wheel (j) in the stacking position if the clamp (e). 13. Routing disk takes the horizontal dispensing position Frontload (d) 14.

• Page 1
  Cash Media Dispenser Version 4 Service Manual…
• Page 2
  ? Please contact the following address giving the order number of this manual in your message : Address : Wincor Nixdorf International GmbH Handbuchredaktion BD P34 33094 Paderborn Germany Fax: +49 (0) 52 51 693-62 09 manuals.hardware@wincor-nixdorf.com…
• Page 3
  Cash Media Dispenser Version 4 Service Manual Edition April 2003…
• Page 4
  Copyright © Information and trademarks © Wincor Nixdorf International GmbH 2003 All rights, including rights of translation and rights of reproduction by reprinting, copying or similar methods, even of parts, are reserved. Any violations give rise to a claim for…
• Page 5
  Contents..………………..……………..Introduction……..…..(Safety precautions, technical data) Function and Integration……….Device Overview and Operation……..Getting Started…………..Troubleshooting…..………..Removal / Installation of Components.. Maintenance and Service……. Pin Assignments……………..Spare Parts………………….. Index….…………………………. 01750060162 A Cash Media Dispenser Version 4 — Service Manual…
• Page 6
  Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 7: Table Of Contents

  Contents Introduction ………………..1-1 Symbols used in this manual…………….1-1 Important safety precautions …………….1-2 General power interrupt……………… 1-4 Description of the device …………….1-5 Structure of the manual ……………… 1-7 Outline………………….. 1-7 Supplementary documentation …………..1-8 Technical data ………………..1-9 Cash media dispenser without output transport……..
• Page 8
  Horizontal output transport …………… 2-1 Vertical output transport…………….2-2 Stacker and output transport …………..2-3 Components of dispensing unit and cassette ……….. 2-4 Procedures in the CMD-V4 (schematic)…………2-5 Dispensing in customer direction (vertical, frontload) ……. 2-6 Bundle reject………………… 2-7 Single reject ………………..2-8 Bundle retract when notes are not removed………..
• Page 9
  Contents Control block ………………. 2-27 CPU ………………..2-28 Memory………………..2-28 Serial interface………………. 2-28 Status display ………………2-28 Function button……………… 2-28 Photosensor electronics…………….2-29 Measuring banknotes with the double detection unit (DDU)….2-30 Component control……………… 2-31 Dispensing unit control …………..2-31 Cassette control……………..
• Page 10
  Checking the vertical transport …………… 5-23 Checking the dispensing areas…………… 5-24 Checking the stacker and output transport ……….5-25 Removal/Installation of Components…………6-1 Pulling out / pushing in the CMD-V4 ………….. 6-1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
• Page 11
  Contents CMD controller ………………..6-2 Stacker ………………….6-3 Horizontal output transport …………….6-5 Ouput transport ProCash 2000xe RL …………. 6-6 Output transport ProCash 2050xe…………..6-7 Ouput transport ProCash 2100xe RL …………. 6-8 Shutter ProCash 2000xe RL …………….6-9 Shutter ProCash 2050xe RL ……………. 6-10 Shutter ProCash 2100xe RL …………….
• Page 12
  Contents Connection of door switch…………….8-17 Battery connector………………8-17 RS232C connection ………………8-18 CMD controller ………………… 8-19 4-channel distributor board…………….8-39 Spare Parts ………………..9-1 Overview of individual parts …………….9-1 Index………………….. I-1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 13: Introduction

  Introduction This service manual has been compiled for authorized service personnel only. The operating manual, the installation guide and the service manual of the basic device should also be read since certain details are only described in those manuals. Symbols used in this manual −…

• Page 14: Important Safety Precautions

  Important safety precautions Introduction Important safety precautions Please read the following notes carefully before doing any work on the device. This device complies with the relevant safety regulations for information processing equipment and is designed for use in a regular office environment. −…

• Page 15: A Cash Media Dispenser Version 4 — Service Manual

  (e.g. connection for an intruder alarm system). − To clean the device only use cleaning agents approved by Wincor Nixdorf International GmbH (see chapter «Maintenance and Service»).

• Page 16: General Power Interrupt

  – media dispenser. They will be transported to the reject/retract cassette of the CMD-V4 or they remain in the collecting position of the clamp after the device has been turned on again. Cash Media Dispenser Version 4 — Service Manual…

• Page 17: Description Of The Device

  Function and use The most important components in an automated teller machine is the Cash Media Dispenser (CMD-V4). The CMD-V4 replaces the AZM-NG. The CMD-V4 and the AZM-NG are software-compatible but not hardware-compatible. CMD cassettes are basically upward- and downward-compatible with some restrictions.

• Page 18
  Description of the device Introduction The CMD-V4 can be tailored to the user’s specific requirements thanks to model variants (frontload/rearload) and a variable number of dispensing units in the various housings. The CMD-V4 can consist of the following components, depending on the configuration: −…

• Page 19: Structure Of The Manual

  The chapter «Introduction» describes the important safety precautions. It also gives an overview of the Cash Media Dispenser Version 4 (CMD-V4). The features of the CMD-V4 are also described in the chapter «Introduction» in the section «Technical data”. In the chapter «Function and Integration» you will find a description of the individual components of the cash media dispenser.

• Page 20: Supplementary Documentation

  For the operation and installation of the basic devices, separate manuals are available in several languages which also include a short description of the CMD-V4. These manuals can be ordered from our print partner. They are also available in the intranet.

• Page 21: Technical Data

  Introduction Technical data Technical data Cash media dispenser without output transport Power supply: 5.5 A operation 11 A peak (approx. 20 ms) Dimensions: The overall dimensions depend on the actual configuration of the CMD- Height Four cassettes: 758 mm Five cassettes: 895.5 mm Six cassettes: 1033 mm…

• Page 22: Stacker

  Technical data Introduction Stacker Dimensions Depth: 505 mm Width: 301 mm Height: 208 mm Weight with single reject: 8.820 kg without single reject: 8.500 kg Output transport Vertical output transport Frontload in ProCash 2000xe and ProCash 2100xe Dimensions Depth: 400 mm Width: 200 mm Height:…

• Page 23
  Introduction Technical data Horizontal output transport Frontload 101 mm in ProCash 1500xe and ProCash BBA mini 3K Dimensions Depth: 130 mm Width: 200 mm Height: 50 mm Weight: 1 kg Horizontal output transport Frontload 241 mm in ProCash 2350xe and ProCash BBA UT Dimensions Depth:…

• Page 24: Shutter

  Technical data Introduction Shutter Dimensions Shutter vertical Rearload and vertical Frontload Depth: 310 mm Width: 150 mm Height: 100 mm Weight: 0.5 kg Dimensions Shutter horizontal Rearload Depth: 305 mm Width: 126 mm Height: 67 mm Weight: 0.9 kg Dimensions Shutter horizontal Frontload Depth: 310 mm…

• Page 25: Cmd Controller

  Introduction Technical data CMD controller Processor: 80C188XL 20 MHz Memory: 512 Kbyte static RAM 512 Kbyte Flash-PROM (PUT, bootloader) Interface: V.24 (RS232), USB interface in preparation Transmission parameters Line speed: 19.2 / 56 KBaud automatic baud rate recognition Data format: Parity: Code width: 8 Bit + Parity…

• Page 26: 4-Cassette Housing (Without Contents)

  Technical data Introduction 4-cassette housing (without contents) Dimensions Depth: 450 mm Width: 305 mm Height: 600 mm Weight: 10.9 kg 1-cassette housing (without contents) Dimensions Depth: 450 mm Width: 305 mm Height: 162 mm Weight: 3.34 kg Double dispensing unit without DDU Dimensions Depth: 282 mm…

• Page 27: Double Dispensing Unit With Ddu

  Introduction Technical data Double dispensing unit with DDU Dimensions Depth: 282 mm Width: 305 mm Height: 200 mm Weight: 3.34 kg Single dispensing unit without DDU Dimensions Depth: Still open Width: Still open Height: Still open Weight: Still open Single dispensing unit with DDU Dimensions Depth: Still open…

• Page 28: Reject / Retract Cassettes

  Technical data Introduction Reject / retract cassettes Capacity Reject compartment: max. 400 notes Retract compartment: max. 100 notes Dimensions Depth: 250 mm Width: 100 mm Height: 100 mm Weight: 1.5 kg Cash-out cassettes Banknote dimensions Size: 54 x 85 mm to 92 x 182 mm Thickness: 0.08 mm to 0.12 mm Filling capacity:…

• Page 29: Environmental Conditions

  Introduction Technical data Environmental conditions Climatic environmental conditions in accordance with EN 60721 Class Ambient temperature Relative humidity °C % r.h. Operation + 5 to + 55* 5 to 85 Transport — 25 to + 70 10 to 95 (12 hours flying time) (12 hours flying time) Storage + 5 to + 40…

• Page 30: Compliance With Standards And Certifications

  − EMC Directive 89/336/EEC including the amending directive 93/68/EEC − Low Voltage Directive 73/23/EEC including the amending directive 93/68/EEC The corresponding statement of compliance has been issued by Wincor Nixdorf International GmbH Heinz-Nixdorf-Ring 1 33106 Paderborn Germany Notes concerning radio interference suppression and electrical safety…

• Page 31
  Introduction Technical data FCC rules and Canadian Standard ICES — 003 NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules and Canadian Standard ICES — 003.

• Page 32: Environmental Protection

  Environmental protection Introduction Environmental protection Environmentally friendly product design and development This product has been designed according to our corporate standard ‘Environmentally friendly product design and development’. This means that crucial criteria such as long life, choice of material and its labeling, emissions, packaging, ease of disassembly and recyclability have been taken into account.

• Page 33: Returning, Recycling And Disposing Of Used Units And Consumables

  Introduction Environmental protection Returning, recycling and disposing of used units and consumables Details regarding the return and recycling of used units and consumables can be obtained from your local branch office or from our Recycling Center in Paderborn: Tel.: +49 (0) 5251 8-1 80 10 Fax.: +49 (0) 5251 8-1 80 15 Further information…

• Page 34: Abbreviations

  Abbreviations Introduction Abbreviations ASCII American Standard Code for Information Interchange Communauté Européenne (European Community) Declaration of Conformity Comité Européen de Normalisation (European Committee for Standardization) Clutch Cash media dispenser CMOS Complementary metal oxide semiconductor Central processing unit Direct current motor Double detection unit Data Encryption Standard German Institute for Standardization…

• Page 35
  Introduction Abbreviations Programmable logic device PROM Programmable read only memory Photosensor Photosensor Dispense (dispensing sensor) Photosensor Empty (cassette empty) Random access memory Rearload Switch Stacker and output transport SCOP Security cash out procedure Stepper motor Connector Motor Cassette Connector Software Timing disk Underwriters Laboratories 1-23…
• Page 36
  Abbreviations Introduction 1-24 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 37: Function And Integration

  Function and Integration Sensors and electromechanical components Horizontal output transport SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS2 DCM1 DPS14 DCM7 DPS15 DPS4 DPS7 PS18 DCM2,3 MA2/2 MA2/1 PSE1 MAC1 SMC1 PSD1 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 38: Vertical Output Transport

  Sensors and electromechanical components Function and Integration Vertical output transport DPS10 DPS11 PS27 PS28 SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS2 DCM1 DPS14 DPS15 DPS4 DPS7 PS18 DCM2,3 MA2/2 MA2/1 PSE1 MAC1 SMC1 PSD1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 39: Stacker And Output Transport

  Function and Integration Sensors and electromechanical components Stacker and output transport Compo- Designation Location nent Permanent magnets (2 units) – without sensors Clamp DPS 2 Stacker wheel position query Stacker wheel input DPS 4 Sensor: position of retract compartment Reject / retract box DPS 5 Sensor: home position Routing disk drive, left…

• Page 40: Components Of Dispensing Unit And Cassette

  Sensors and electromechanical components Function and Integration Compo- Designation Location nent MA 6 Magnet for retract comportment Reject box SW 1 Reject / retract box pushed in Reject box SM 1 Pressure on sliding surface for emptying Single reject SM 2 Routing disk motor Routing disk drive, left SM 3…

• Page 41: Procedures In The Cmd-V4 (Schematic)

  Procedures in the CMD-V4 (schematic) The following sections show and describe the most important procedures in the CMD-V4 step by step on the basis of this schematic drawing of the CMD- V4 with a vertical output transport (frontload). 1 Shutter…

• Page 42: Dispensing In Customer Direction (Vertical, Frontload)

  Procedures in the CMD-V4 (schematic) Function and Integration Dispensing in customer direction (vertical, frontload) 1. The required number of notes are dispensed successively from each cassette (total of max. 60) (k) 2. The individual notes are moved to the thickness measuring station (i) 3.

• Page 43: Bundle Reject

  Function and Integration Procedures in the CMD-V4 (schematic) Bundle reject 1. — 4. The procedure is the same as for dispensing in customer direction (vertical, frontload). 5. The routing disk moves to the reject/retract position (d). 6. The bundle of notes is transported to the reject compartment of the reject/ retract cassette (g).

• Page 44: Single Reject

  Procedures in the CMD-V4 (schematic) Function and Integration Single reject 1. — 3. The procedure is the same as for dispensing in customer direction (vertical, frontload). 3.1 If a bad note is detected it is rejected via the single reject switch (l) and placed in the single reject compartment (m).

• Page 45
  Function and Integration Procedures in the CMD-V4 (schematic) 12. Bad notes are taken from the single reject compartment (m) via the stacker wheel (j) and placed in the stacking position of the clamp (e). 13. The routing disk moves to the reject/retract position (d).

• Page 46: Bundle Retract When Notes Are Not Removed

  Procedures in the CMD-V4 (schematic) Function and Integration Bundle retract when notes are not removed 1. — 8. The procedure is the same as for dispensing in customer direction (vertical, frontload). 9. The notes are not removed within the defined time! 10.

• Page 47: Procedures In The Cmd-V4

  Procedures in the CMD-V4 Start-up behavior With a reset or after power-up it is checked whether the CMD-V4 is ready to operate. This is only the case if the command is executed without errors! After device reset, the CMD-V4 is in a defined status.

• Page 48: Determination Of The Device Type

  Procedures in the CMD-V4 Function and Integration Determination of the device type The device type is determined automatically via the components that are connected to the controller board (number of dispensing units, shutter present (yes/no), output direction). Checking the cassettes First of all, the type and quantity of cassettes which are physically available is determined.

• Page 49: Checking Mechanical And Electronic Components

  Function and Integration Procedures in the CMD-V4 Checking mechanical and electronic components Individual components are checked. The following errors may occur: <21> Thickness measuring station defective (DDU) <23> Routing disk defective / blocked (SM 2 / SM 3) <24> Reject / retract drive defective / blocked (MA 6) <25>…

• Page 50: Dispensing

  Procedures in the CMD-V4 Function and Integration Dispensing Checking the basic state A check is run to determine whether: − The transport paths are free. − All required cassette positions are ready for operation and logged on. The number of notes required via the system interface is dispensed from each cassette.

• Page 51: Undefined Notes

  <3x> (too many bundle rejects from cassette x). Dispensing of notes not possible If the CMD-V4 cannot separate a single note, the dispensing process is again initiated. The attempt to dispense is repeated a maximum of five times. The command is then cancelled by the CMD-V4 with the status display <4x>…

• Page 52: Transport

  Procedures in the CMD-V4 Function and Integration Transport The transport functions output notes that have been dispensed or places them in the reject/retract cassette. The term ‘transport’ covers the following functions: − Transport to waiting position − Bundle reject − Cash presentation (incl. waiting for removal) −…

• Page 53: Cash Presentation (Incl. Waiting For Removal), Cash Output

  Function and Integration Procedures in the CMD-V4 Cash presentation (incl. waiting for removal), cash output Before cash is actually transported, the shutter, if present, is opened. Then the notes that have been provided in the waiting position are presented to the customer.

• Page 54: Retracting Cash Without Storing It

  The flag remains set even in the event of a power failure; it is not reset if the device is reset. When the bundle of notes has been removed, the device lock has to be cancelled in order to be able to continue using the CMD-V4. 2-18…

• Page 55: Cassette Handling

  EUR. − Issue date The banknote issue date contains an additional 4-character indicator (YYMM of the issue). This means that the CMD-V4 can process notes which have the same face value but different note characteristics. − Denomination This value defines the note’s denomination (8 characters).

• Page 56: Cmd Controller

  CMD-V4. Data is transferred between the system unit and the CMD-V4 via an RS232 interface. The transfer parameters are identified automatically. The sequencer receives control commands from the higher-level system unit via the RS232C interface, acknowledges them and executes them.

• Page 57
  2 24 V connection to SCOP card The figure above shows the component side of the CMD controller. The CMD controller controls all procedures in the CMD-V4 and communication with the higher-level system unit. The following functions have been integrated in the CMD controller: −…

• Page 58: Position Of Function Groups

  CMD controller Function and Integration The CMD controller is split up into the following function blocks: − Control block − I/O block with motor control − Photosensor electronics − Thickness sensor electronics − Component control − Serial interface The SCOP can optionally be connected to the CMD controller. It is used to authenticate the dispensing job.

• Page 59: Connectors On The Cmd Controller

  Function and Integration CMD controller Connectors on the CMD controller Connec- Description Mechanical thickness sensor Shutter Transport module V.24 interface from PC Door switch and safety switch in safe V.24 interface SCOP card (AVT2800) Special electronics 24 V power supply 24 V connection to SCOP card (AVT2800) Motor M1 2-23…

• Page 60: Logical Interface

  The pin assignments are described in the «Pin Assignment» chapter. Logical interface All commands from the host system to the CMD-V4 and responses from the CMD-V4 to the host system follow the master/slave principle. This means that the CMD-V4 does not send any spontaneous messages.

• Page 61: Command From Host System

  Meaning Device identifier (dispenser) (ASCII) Command specification (ASCII) Additional specification for command(ASCII) XX … XX Any data (ASCII / HEXA) Acknowledgement by the CMD-V4 Length Contents Meaning Device identifier (dispenser) (ASCII) Command specification (ASCII) Additional specification for command(ASCII) Status code (ASCII) XX …

• Page 62
  CMD controller Function and Integration Transport: Shutter test Transport: Target = stop over DDblank Cancel Component status Device status Properties Read firmware configuration Read SCOP status Confirm number of banknotes Confirm number of banknotes (without error) Confirm existing cassettes Note parameters II Write firmware configuration Cassette ID (standard) Set minimum quantity…

• Page 63: Control Block

  Function and Integration CMD controller Software transfer: Activate booter Software transfer: Data Software transfer: Firmware hash Software transfer: Read firmware ID Software transfer: Read EEPROM (booter) Software transfer: Write EEPROM (booter) Set the real-time clock Read the real-time clock Read error statistics Delete error statistics Internal commands: Read error information Internal commands: Read EEPROM…

• Page 64: Cpu

  Refer to the «Troubleshooting» chapter for the meaning of the status codes. Function button In some cases it is advisable to check whether the CMD-V4 is ready for operation without using additional tools. For this purpose there is a function button on the controller – beneath the status display.

• Page 65: Photosensor Electronics

  (current and amplification). These parameters are constantly readjusted during operation. The photosensor parameters are stored in a table in CMOS and are not lost when the CMD-V4 is turned off. Upon initial start-up or after clearing of the photosensor CMOS area, initialization takes place automatically when the device is turned on.

• Page 66: Measuring Banknotes With The Double Detection Unit (Ddu)

  Measuring banknotes with the double detection unit (DDU) The DDU in the CMD-V4 is located in the upper dispensing unit. During transport, dispensed notes displace two touch levers with in-built magnets. The Hall sensors opposite them then generate a signal that corresponds to the note thickness.

• Page 67: Component Control

  For the basic version of the CMD-V4 with two double dispensing units in the 4- cassette housing, the drivers for the dispensing clutches, retaining springs and cassette stepper motors are located on the 4-channel distributor board.

• Page 68
  CMD controller Function and Integration Shutter module control A shutter module can be attached to the controller as an option. Control of the shutter has been integrated in the CMD controller. It consists of the following parts: − Shutter motor driver −…

• Page 69: Stacker Transport

  Function and Integration Stacker transport Stacker transport The stacker transport facility, with its retract function, is located in the upper rack. It can cope with all output variants. The variant is determined exclusively by the output transport facility. The single reject function is available outside EU countries.

• Page 70
  Stacker transport Function and Integration the clamp with the aid of the in-built belts which are controlled via their own drive motor on the clamp. If a bundle is not removed in time the retract function will transport it from the customer output position to the retract compartment of the reject/retract cassette.

• Page 71: Stacker Transport — Eeprom

  − Version of the EEPROM build − Checksum − Firmware name − Serial number − Type − Hardware configuration of the CMD-V4 − Single reject configuration − Routing disk positions − Offset routing disk The EEPROM must always stay on the stacker transport.

• Page 72: Output Transport

  Output transport Function and Integration Output transport The output transport facility varies depending on the device variant. The following illustration shows an output transport for a rearload device with horizontal cash-out. The output transport is attached to the stacker transport and driven via the CMD controller.

• Page 73: Shutter

  Function and Integration Shutter Shutter The shutter is a flap to keep cash under cover. It is controlled via the CMD controller. 2-37 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 74: Dispensing Unit

  Dispensing unit Function and Integration Dispensing unit 4-cassette housing without dispensing units 2-38 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 75: 4-Cassette Housing With Two Double Dispensing Units And 4-Channel Distributor Board

  Function and Integration Dispensing unit 4-cassette housing with two double dispensing units and 4-channel distributor board Every 4-cassette housing contains four cassette mounts and at least one dispensing unit featuring a thickness measuring station. The second dispensing unit is used when more than two cassettes are configured. The thickness measuring station must always be in the upper dispensing unit..

• Page 76: Dispensing Unit With Dispensing Shaft And Magnetic Clutch

  Dispensing unit Function and Integration The pressure that the notes exert on the dispensing shaft is identified via a pressure sensor. Banknotes are dispensed downward by means of friction. In each case, the dispensing unit extracts just one note and transports it to the stacking transport facility.

• Page 77: Photosensors In The Dispensing Unit

  Function and Integration Dispensing unit is polled via the pressure sensor. The cassettes can be unlocked via the unlocking lever on the housing. Voltages and signals are passed from the controller to the cassette via the cassette connector. The following elements are controlled in the dispensing unit: −…

• Page 78: Reject / Retract Cassette

  Reject / retract cassette Function and Integration Reject / retract cassette The reject / retract cassettes is available in two versions. Depending on the version, they can be opened by means of a key or a toggle. Both versions can be lead-sealed.

• Page 79
  Function and Integration Reject / retract cassette Green: Cassette ready to be inserted Blue: Cassette has been opened by force The insertion mechanism is installed at the front. The notes are inserted in a slanted position from above at the front. A toothed wheel on the right-hand cassette side drives two intake rollers which transport the individual notes or bundles into the cassette.

• Page 80: Cash-Out Cassettes

  Any subsequent attempt to insert the cassette with an open visor is stopped. If the indicator is blue and the visor is closed, the cassette can be inserted in the CMD-V4. Cash can be dispensed. The tamper indicator can be reset by opening the lid. A display window on the…

• Page 81
  Function and Integration Cash-out cassettes The cassette shutter is designed as a visor. The pressure is created by a pressure carriage operated by a stepper motor. The pressure carriage is guided in the side panel of the cassette. The cassette number is preset at the production plant before shipment. It is stored in EEPROM and can be changed via a software command.
• Page 82
  Cash-out cassettes Function and Integration 2-46 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 83: Device Overview And Operation

  Device Overview and Operation Device overview 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 84: Horizontal Cash-Out Frontload

  Device overview Device Overview and Operation Horizontal cash-out Frontload 1 Double dispensing unit with DDU 8 Reject / retract cassette 2 4-cassette housing 9 Status display 3 4-channel distributor print 10 Function key 4 Double dispensing unit 11 Cash-out cassette 1 5 Stacker 12 Cash-out cassette 2 6 CMD controller…

• Page 85: Horizontal Cash-Out Rearload

  Device Overview and Operation Device overview Horizontal cash-out Rearload 1 Horizontal output transport RL 8 Reject / retract cassette 2 Double dispensing unit with 9 Status display 10 Function key 3 4-cassette housing 11 Cash-out cassette 1 4 4-channel distributor print 12 Cash-out cassette 2 5 Double dispensing unit 13 Cash-out cassette 3…

• Page 86: Vertical Cash-Out Frontload

  Device overview Device Overview and Operation Vertical cash-out Frontload 1 Stacker 8 Reject / retract cassette 2 Double dispensing unit with 9 Status display 10 Function key 3 4-cassette housing 11 Cash-out cassette 1 4 4-channel distributor print 12 Cash-out cassette 2 5 Double dispensing unit 13 Cash-out cassette 3 6 Vertical output transport FL…

• Page 87: Vertical Cash-Out Rearload

  Device Overview and Operation Device overview Vertical cash-out Rearload 1 Vertical output transport RL 8 Reject / retract cassette 2 Double dispensing unit with DDU 9 Status display 3 4-cassette housing 10 Function key 4 4-channel distributor print 11 Cash-out cassette 1 5 Double dispensing unit 12 Cash-out cassette 2 6 Stacker…

• Page 88: 1-Cassette Housing With Single Dispensing Unit

  (DDU), and two plain single dispensing units. The CMD-V4 with 1-cassette housings can be shipped in all variants that are available for 4-cassette housings (see figures above). 1 Single dispensing unit with DDU…

• Page 89: Function Elements And Controls

  Device Overview and Operation Device overview Function elements and controls 1 Status display (two 7 segment displays, first digit above) 2 Function key 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 90: The Cassettes

  The cassettes Device Overview and Operation The cassettes Cash-out cassette 1 Pull-back handle 10 Inset for setting the banknote 2 Banknote rail height 3 Slide for low cash sensor 11 Latching button (optional) 12 Free space for validity 4 Pressure carriage identification 5 Tamper indicator blue/green 13 Free space for cassette label…

• Page 91: Reject / Retract Cassette

  Device Overview and Operation The cassettes Reject / retract cassette 1 Box lid 5 Tamper indicator blue/green 2 Retract compartment lever 6 Cassette handle 3 Retract compartment 7 Locking lever (optional lock) 4 Reject compartment 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 92: Removing The Cassette

  The released cassette is automatically pushed out of the dispenser by several centimeters. Raise the cassette handle (2) and pull the cassette out of the CMD-V4 by the handle (3). While pulling the cassette, support it from underneath with your free hand.

• Page 93: Opening The Cassette

  Device Overview and Operation The cassettes Opening the cassette The procedure for opening cash-out cassettes and reject/retract cassettes is the same. • Remove the cassette (see section «Removing the cassette»). When the cassette does not have a lock, turn the green locking lever in the direction of the arrow (1) and lift the cassette lid in the direction of the arrow (2).

• Page 94: Emptying The Reject / Retract Cassette

  The cassettes Device Overview and Operation Emptying the reject / retract cassette The reject / retract cassette is divided into a reject and a retract compartment. Banknotes which are not removed by the customer after the cash dispensing procedure are returned to the retract compartment. Cash which has been incorrectly dispensed or which was dispensed for test purposes is stored in the reject compartment.

• Page 95: Setting The Low Cash Sensor

  Device Overview and Operation The cassettes Setting the low cash sensor As an option, the cash-out cassettes can be equipped with a low cash sensor. With this function, a microswitch reports to the connected device that the cassette only contains a certain number of banknotes. To set to the desired minimum banknote quantity, proceed as follows: •…

• Page 96: Setting The Banknote Width

  The cassettes Device Overview and Operation Setting the banknote width The banknote width has to be set before the cassette is used for the first time or when a different currency or denomination is used in the cassette. • Remove and open the cassette (see section «Opening the cassette»). Removing banknotes Press the green latching button (1) while pushing the pressure carriage…

• Page 97: Removing The Banknote Rails

  Device Overview and Operation The cassettes Removing the banknote rails • Pull up the horizontal tab at the end of the banknote rail to lift the catch (2) above the crosspiece underneath the tab. At the same time push against the nose of the rail (3) with the thumb of your other hand in the direction of the cassette handle.

• Page 98: Inserting The Banknote Rails

  The cassettes Device Overview and Operation Put the tip of a screwdriver in the hole in the rail (1) and use it as a lever to move the rails in the direction of the arrow (2). Removing the banknote rail – note width less than 110 mm If the banknote rail is set to a banknote width of less than 110 mm, proceed as follows: •…

• Page 99
  Device Overview and Operation The cassettes The left rail and the right rail are inserted in the same way. Slide the protruding end of the rail (1) under the lower edge of the pull-back handle if necessary and press the rail (on the dispensing side of the cassette) into the slot for the required banknote width.
• Page 100
  The cassettes Device Overview and Operation The banknote rail has been inserted correctly if you can see the dimension required in the cutout (1) and the rail is properly locked in place (2). The tab of the rail (1) must lie flat on the crosspiece.
• Page 101
  Device Overview and Operation The cassettes Inserting the banknote rail — note width less than 110 mm If the banknote width is less than 110 mm, please proceed as follows: • Push the pressure carriage all the way to the end of the cassette which has the cassette handle (see section «Removing the banknotes»).

• Page 102: Setting The Banknote Height

  The cassettes Device Overview and Operation Setting the banknote height • Press the two catches (1) towards each other and remove the inset (2) in the direction of the lid center. 3-20 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 103
  Device Overview and Operation The cassettes • Set the required note height (3) and push the insets back in (4) until they snap into place. Make sure that the insets are set to the same note height at all six positions.

• Page 104: Filling The Cash-Out Cassette

  The cassettes Device Overview and Operation Filling the cash-out cassette Filling the cash-out cassettes includes the following steps: − Preparing the cash-out cassette − Preparing the banknote bundles − Inserting banknote bundles In general, all banknotes complying with the requirements of the national bank are suitable for use in the cash-out cassette.

• Page 105
  Device Overview and Operation The cassettes Remove the cash-out cassette from the CMD-V4 (see section «Removing the cassette»). Place the cash-out cassette (1) on the loading aid as shown in the picture, and open the cassette lid (see the section «Opening the cassette»).

• Page 106: Preparing The Banknote Bundles

  The cassettes Device Overview and Operation Preparing the banknote bundles Check the banknotes for damages before you put them into the cash-out cassettes. Sort out the damaged banknotes and/or remove clips, needles or other foreign objects. The following banknotes should be rejected: torn, glued, folded, creased, stapled or clipped banknotes.

• Page 107: Inserting Banknote Bundles

  Device Overview and Operation The cassettes Inserting banknote bundles Also follow the instructions for filling the cash-out cassette on the inside of the cassette cover. General instructions for filling the cassette Remove any existing bank wrappers made of paper, plastic or rubber before inserting the banknote bundle.

• Page 108
  The cassettes Device Overview and Operation New and used banknote bundles If you use new and used banknote bundles in one cassette, always insert the bundles with the used banknotes into the cassette first. Then insert the bundles with the new banknotes after you separated them at the cut edges (see the section «Preparing the banknote bundles»).
• Page 109
  Device Overview and Operation The cassettes Always insert banknote bundles which are bent horizontally into the cash-out cassette in such a way that the side of the bundle bulging out is pointing towards the pressure carriage. Take the banknote bundles from the packaging, fan the banknotes and put them into the cassette as shown in the picture.

• Page 110: Special Comments For Deformed Banknotes

  The cassettes Device Overview and Operation Special comments for deformed banknotes Possible deformation of banknotes Type A: Type B: Type C: Deformation near the S shape Wavy shape hologram Type A: Turn the bundle so that the deformed corner of the banknote is pointing towards the cassette end from which the banknotes are dispensed and not to the pressure carriage.

• Page 111
  Device Overview and Operation The cassettes Type C: If the bundle has a wavy shape as a result from having been tied, turn it so that the deformed corners are pointing towards the end from which the banknotes are dispensed and not towards the pressure carriage.

• Page 112: Inserting The Cassette

  The cassettes Device Overview and Operation Inserting the cassette The procedure for inserting cash-out cassettes and reject/retract cassettes is the same. Closing the cassette If the cassette does not have a lock, you must close the cassette lid (1) and turn the green locking lever (2) to the left.

• Page 113: Inserting The Cassette

  Device Overview and Operation The cassettes Inserting the cassette Normally the tamper indicator (1) is ’green’. If the indicator is blue, the cassette has been tampered with or has been forced open (tamper indicator). To switch the tamper indicator to green, proceed as follows: •…

• Page 114: Cassette Initialization

  Cassette initialization Device Overview and Operation Cassette initialization The initialization of the cassettes is necessary in case of new types of banknotes or cassettes. With the initialization the system will be informed about the cassette number, the currency and the denomination of the banknotes.

• Page 115
  Device Overview and Operation Determining the reference value • Holding the green locking handle, pull out the CMD-V4 as far as possible (see chapter «Removal/Installation of Components», section «Pulling out / pushing in the CMD-V4»). If the locking handle jams and you cannot pull out the CMD-V4, you should always see the chapter «Troubleshooting».

• Page 116: Function Test

  Function test Device Overview and Operation Function test In some cases it is useful to check whether the CMD-V4 is ready for operation without using other tools. There is a function button on the controller for this purpose. Pressing this button lets you cycle through the possible functions on the status display.

• Page 117
  Device Overview and Operation Function test FW Build The version number is displayed in alternating mode. Example: As far as the firmware build is concerned (to be read with DEF), Build=1.137 the version number 1.137 is shown as follows: 11 for 2 seconds 37 for 1 second After nine attempts, the device returns to normal mode.
• Page 118
  Function test Device Overview and Operation 3-36 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 119: Start-Up

  The following tasks have to be carried out in the specified sequence when the cash media dispenser (CMD-V4) is started up for the first time: 1. Adjust the cash cassettes to the note size if this was not done at the production plant 2.

• Page 120: Start-Up After Component Replacement

  Start-up after component replacement The following steps are necessary when you have replaced components in the CMD-V4: 1. Initialize the CMD-V4 2. Adjust the cash cassettes to the note size if this was not done at the production plant (if replacement makes this necessary) 3.

• Page 121: Electronic Adjustments For The Cmd-V4

  Shutter Remove cassettes before initializing photosensors; photosensors must not be covered (KDIAG: DXM) Remove cassette with the CMD-V4 turned on (normal mode but not in the process of dispensing) and reinsert it Calculate reference values with initialized/inserted cassettes containing real cash (KDIAG menu: Applications‚ Init. CMD-V4) **** Initialize cash cassettes (KDIAG menu: Applications‚…

• Page 122: Initializing The Cmd-V4

  All connectors on the CMD controller must have been plugged in. • Connect jumper 7 on the CMD controller (Clear CMOS) before turning on the device. Turn on the CMD-V4. Leave jumper 7 connected until the status display shows the value ‘io’. •…

• Page 123: Jumper Settings On The Cmd Controller

  Start-up Initializing the CMD-V4 Jumper settings on the CMD controller Position of the jumper panel on the CMD controller Position of the jumper panel on the CMD controller 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 124
  Initializing the CMD-V4 Start-up The 10-position jumper panel beneath the status indicator controls the following settings: Jumper Name Open Connected Door Ignore door sensor Heed door sensor when when encryption is encryption is activated activated SCOP Disable SCOP Enable SCOP handling…

• Page 125: Default Settings

  Start-up Initializing the CMD-V4 Default settings Jumper connected Battery Jumper connected to just one pin DOOR (possibility of enabling DOOR or SCOP) 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 126: Adjusting Cash Cassettes To The Note Size

  Adjusting cash cassettes to the note size Start-up Adjusting cash cassettes to the note size Refer to the «Setting the banknote width» and «Setting the banknote height» sections in the «Device Overview and Operating» chapter. Filling cassettes with real cash and inserting them When the device has been turned on and no errors have occurred, the cash- out cassettes have to be filled with real cash.

• Page 127: Troubleshooting

  Additional messages may be displayed during initialization, after powering up and after a reset. It is also possible to run an internal test to see if the CMD-V4 is ready for operation. You can find more on this in the «Function test» section of the «Device Overview and Operation»…

• Page 128: Displays At Startup

  Displays at startup Troubleshooting Displays at start-up Meaning Reaction No power supply Switch on the device. Controller faulty Replace the controller. Controller test after Power None On (displays are flashing and keep changing) Warning: Battery too weak Replace battery (controller) Controller faulty Replace the controller.

• Page 129: Displays In Normal Operation

  Troubleshooting Displays in normal operation Displays in normal operation Error Meaning Explanation / Measures code No power supply Switch on the device. Start-up (after RESET or Wait until power up is completed. electronics self-test) Burn; program controller Compare; check controller Controller OK No error Faulty software…

• Page 130
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Controller faulty When starting the CMD-V4, the power-up test detected a serious fault in the electronics of the controller. The controller must be replaced. Software missing Reload firmware. (download)
• Page 131
  Verify that the connectors on the CMD controller or at the photosensor elements are plugged in properly. Then return the CMD-V4 to cash- out position in the safe, thereby closing the safety switch and starting the CMD-V4 again (Reset). If the status display continues to show ’18’…
• Page 132
  (SAT) or the controller has to be replaced. If the magnet moves all the way, the CMD-V4 can go back into operation. If the fault recurs within a short time and checking the single reject…
• Page 133
  Then return the CMD-V4 to cash- out position in the safe, thereby closing the safety switch and starting the CMD-V4 again (Reset).
• Page 134
  MA6 has been plugged in correctly. Check whether the digital photosensor is firmly attached to the switchover lever. Place the CMD-V4 in the safe in its dispensing position (safety switch closed). Reinsert the RR cassette, select test…
• Page 135
  Select ’1’ (Reset) on the function button. If the motor tries to start, but there is a loud running noise: check the cash paths of the CMD-V4 for a massive note jam. Check the inlet to the reject/retract cassette for jammed notes.
• Page 136
  CMD-V4 in the safe to cash-out position (safety switch closed) and select test function 2 (mechanical test) on the function button after starting up the CMD-V4: if this test function once again ends with status display ’26’, the SAT or the controller must be replaced.
• Page 137
  Verify that the connectors at the CMD-V4 are properly plugged in. Set the CMD-V4 in the safe to cash-out position (safety switch closed) and select test function 1 (Reset) on the function button. If status code ’29’ reappears after…
• Page 138
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Too many problems during Bundle rejects can be caused by dispensing from cassette x extremely skewed banknotes or (x = 1 – 6) banknotes that are extracted in an uncontrolled way or by problems with the photosensors.
• Page 139
  Troubleshooting Displays in normal operation Error Meaning Explanation / Measures code Too many problems during 5. Check whether the magnet for dispensing from cassette x the retaining shaft moves stiffly. (x = 1 – 6) Do this by pressing its anchor. (If necessary check the movement of the magnet with test function ‘2’ –…
• Page 140
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Cash could not be Verify that the connectors on dispensed or faulty amount the CMD controller and at the of pressure against the plug connection of dispensing banknotes when a unit ’x’…
• Page 141
  Troubleshooting Displays in normal operation Error Meaning Explanation / Measures code Cash could not be 2.) Re-insert the cassette. Can you dispensed or faulty amount hear the pressure carriage of pressure against the moving forward? banknotes when a cassette is inserted — If there is no noise, verify that (x = 1 — 6) the connectors on the CMD…
• Page 142
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Too many poor quality Too many double or excessively notes (x=1-6) wide/narrow notes were detected during dispensing from cassette x. Remove cassette x, and check whether the right type of banknote was inserted.

• Page 143: Dirty Photosensors / Sensors

  Reset (set CMD-V4 to dispensing position). Note: When this error has occurred for the first time, the CMD-V4 will continue to function until operation shuts down automatically when the level of dirt increases. B) If a cassette cannot be inserted…

• Page 144
  (x = 1 — 6) relevant dispensing unit and the associated prism in the pressure carriage of the cassette. Then execute a Reset (set CMD-V4 to dispensing position). Use the ’DYK’ self-test program (check status of photosensors/photosensor amplifiers) to check the level of dirt on all photosensors in KDIAG: Photosensors with status ’3’…
• Page 145
  (reset), remove the stacker unit and, from below, clean the surfaces of the prism between the stacker wheels. Put the CMD-V4 back in its dispensing position. If the status display continues to show error code ’90’ after powering up (reset), the stacker has to be replaced.
• Page 146
  (P; two reject) PS2 glass-clear surfaces opposite the transmitter/receiver) with a brush or compressed air. After cleaning, set the CMD-V4 to home position and Cash-out photosensor wait for start-up or select ’1’ (Reset) PS27 (P) on the function button.

• Page 147: Checking The Note Paths

  • Open the safe door (see the operating manual of the basic device). • Holding the green locking handle, pull out the CMD-V4 as far as possible (see chapter «Removal/Installation of Components», section «Pulling out / pushing in the CMD-V4»).

• Page 148: Locking/Unlocking Handle Blocked

  If the banknote clamp is not in the stacking position, try carefully to move it down into the stacking position. When the banknote clamp is down, you can activate the emergency unlock function (1) on the CMD-V4 and pull out the CMD-V4. 5-22 Cash Media Dispenser Version 4 — Service Manual…

• Page 149: Checking The Vertical Transport

  Troubleshooting Locking/unlocking handle blocked Checking the vertical transport Raise the appropriate locking handle (1) or (2) of the dispensing unit and move the cover forward. Check the upper or lower area of the vertical transport facility and remove any notes that are there (1). Swing the cover back until you hear it click into place.

• Page 150: Checking The Dispensing Areas

  Locking/unlocking handle blocked Troubleshooting Checking the dispensing areas In the dispensing units the dispensing area (inside the device) must be checked. The dispensing areas can only be checked when the cassettes have been removed from the dispensing units (see chapter «Device Overview and Operation», section «Removing the cassette»).

• Page 151: Checking The Stacker And Output Transport

  Troubleshooting Locking/unlocking handle blocked Checking the stacker and output transport Do not try to open the clamp by force; you could damage it. Stacker wheel area Check the area round the vertical transport and if necessary remove any notes. 5-25 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 152
  Locking/unlocking handle blocked Troubleshooting Single reject area The function of the single reject depends on the individual configuration. Push the green unlocking levers (1) out, and pull the flap (2) forward. Check the dispensing area and if necessary remove the banknotes. 5-26 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
• Page 153
  Troubleshooting Locking/unlocking handle blocked Gear tracks of the stacker and output transport Horizontal output If the clamp has come to a standstill at a position outside the stacking position, you may need to check and clean the gear tracks (1). Gear tracks of the output transport Vertical output If the clamp has come to a standstill at…
• Page 154
  After checking the cash paths, proceed as follows: • After checking the cash paths push the CMD-V4 by the green locking lever back into the safe as far as possible (see the operating manual of the basic device).

• Page 155: Removal/Installation Of Components

  V4, please be sure to check the «Troubleshooting» chapter. Pushing it in: Push the CMD-V4 in the device as far as possible by the green locking/unlocking handle (the CMD-V4 must audibly click into place). 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 156: Cmd Controller

  CMD controller Removal/Installation of Components CMD controller The CMD controller is removed including the cover. To remove the CMD controller first detach all connectors from the controller. Push the fastening bolts (1) to (5) together and carefully remove the CMD controller. The EEPROM (6) must always stay on the stacker.

• Page 157: Stacker

  Removal/Installation of Components Stacker Stacker • Remove the CMD controller (see section «CMD controller»). • Remove the reject / retract cassette (see chapter «Device Overview and Operation», section «Removing the cassette»). Push the locking/unlocking lever to the left (see arrow 1) until it snaps into place.

• Page 158
  Stacker Removal/Installation of Components The picture shows the position of the bordering screws for the stacker. 1 Bordering screw on the left 2 Bordering screw on the right The following table provides an overview of the bordering screws which are required for the individual systems.

• Page 159: Horizontal Output Transport

  Removal/Installation of Components Horizontal output transport Horizontal output transport Remove connector (1) on the left-hand side of the CMD-V4 and remove the two screws (2) and (3). Remove screws (1) and (2) on the right-hand side. Pull the output transport apart slightly…

• Page 160: Ouput Transport Procash 2000Xe Rl

  Ouput transport ProCash 2000xe RL Removal/Installation of Components Ouput transport ProCash 2000xe RL • Pull the customer panel out of the device (refer to the operating and service manuals of the ProCash 2000xe). Detach connector (1) and remove the cable from the securing clips. Loosen screws (2) and (3) and pull the plate (4) a little out of the device (see arrow).

• Page 161: Output Transport Procash 2050Xe

  Removal/Installation of Components Output transport ProCash 2050xe Output transport ProCash 2050xe • Pull the cash media dispenser out of the device (refer to the operating and service manuals of the ProCash 2050xe). Detach connector (1) from the CMD controller. Remove screws (2) and (3). Remove screws (1) and (2) on the other side.

• Page 162: Ouput Transport Procash 2100Xe Rl

  Ouput transport ProCash 2100xe RL Removal/Installation of Components Ouput transport ProCash 2100xe RL • Open the door of the operating unit and pull the customer panel out of the device (see the operating and service manuals of the ProCash 2100xe). Detach connector (1) and remove the cable from the securing clips.

• Page 163: Shutter Procash 2000Xe Rl

  Removal/Installation of Components Shutter ProCash 2000xe RL Shutter ProCash 2000xe RL • Pull the customer panel out of the device (refer to the operating and service manuals of the ProCash 2000xe). Detach connector (1). Loosen screw (2) and unhook the ground strap.

• Page 164: Shutter Procash 2050Xe Rl

  Shutter ProCash 2050xe RL Removal/Installation of Components Shutter ProCash 2050xe RL • Pull the customer panel out of the device (refer to the operating or service manual of the ProCash 2050xe). Detach connector (1). Loosen screw (2) and unhook the ground strap (3).

• Page 165: Shutter Procash 2100Xe Rl

  Removal/Installation of Components Shutter ProCash 2100xe RL Shutter ProCash 2100xe RL • Open the door of the operating unit and pull the customer panel out of the device (see the operating or service manual of the ProCash 2100xe). Loosen screw (1) and detach connector (2).

• Page 166: Shutter Procash 2150Xe Rl

  Shutter ProCash 2150xe RL Removal/Installation of Components Shutter ProCash 2150xe RL • Pull out the customer panel (refer to the operating or service manual of the ProCash 2150xe). Loosen screw (1) on the bottom of the shutter. Push the cable (2) a little to the right, unhook it on the left side and remove it to the left.

• Page 167: Distributor Board

  Removal/Installation of Components Distributor board Distributor board • Remove all cassettes from the CMD-V4 (see chapter «Device Overview and Operation», section «Removing the cassette»). Detach tab connectors (1) and (2) from the controller and connectors (3) and (4) from the distributor board.

• Page 168
  Distributor board Removal/Installation of Components While pushing catches (1) and (2) in the direction of the arrow, detach connector (3) forwards. Proceed in the same way for the other three connectors. Push the white pins (1) to (6) down and remove the distributor board with its cover.

• Page 169: Dispensing Units

  Removal/Installation of Components Dispensing units Dispensing units The 4-cassette housing can accommodate two double dispensing units. The upper dispensing unit always includes the thickness measuring station. The two dispensing units must not be confused. Remove the cover (1) by pulling it off. Upper dispensing unit with thickness measuring station Removal…

• Page 170
  Dispensing units Removal/Installation of Components The upper dispensing unit accommodates the thickness measuring station which is connected to the CMD controller via a cable. This cable must be unplugged (1). Detach connector (2) from the distributor board. Remove the dispensing unit in the direction of the arrow.

• Page 171: Lower Dispensing Unit

  Removal/Installation of Components Dispensing units Connect the cables to the CMD controller (1) and the distributor board (2). • Mount the cover. Lower dispensing unit Turn the locking/unlocking levers (1) and (2) on the left side of the dispensing unit by 90° counterclock- wise.

• Page 172
  Dispensing units Removal/Installation of Components Installation Carefully push the connecting cable (1) between the toothed wheels and the device panel. • Insert the dispensing unit and close the latches. If you cannot close them, check the proper fit of the dispensing unit. •…

• Page 173: Clamp

  Removal/Installation of Components Clamp Clamp Removal Turn the two routing disks (1) and (2) in the direction of the arrow as far as possible. The clamp closes at the same time and has to engage. Turn the routing disks back by approx. 90°…

• Page 174
  Clamp Removal/Installation of Components When removing the clamp remember that the ball bearings are loosely attached and can fall out. Remove the clamp upwards. Remove the ball bearings with the black hooks (1) and the toothed wheels (2) on both sides of the clamp.
• Page 175
  Removal/Installation of Components Clamp Push out the securing pin (1) and hold onto the cable. Loosen the cable fixing (1) and pull out the cable. Careful! Make sure that the cable is not pulled back again and secure it, if necessary. Installation Feed the cable in (1) as shown in the picture by moving it slightly back and…
• Page 176
  Clamp Removal/Installation of Components Pull the cable (1) taut. Insert the securing pin (2) with the clamp open. (In the illustration the cable is not yet pulled taut). Close the clamp. The two latches, one on each side, must be engaged manually.

• Page 177: Maintenance And Service

  Maintenance Maintenance intervals Preventive maintenance is required for the CMD-V4 every two years or, at the latest, after 200,000 transactions. Performing maintenance All photosensors are only allowed to be cleaned in a dry state.

• Page 178
  CMD has to be initialized and reference values have to be calculated for all note types (See the «Initializing the CMD-V4» section in the «Start-up» chapter. Then, using a test program or the actual application, you have to run a dispensing test in which at least five notes have to be dispensed from each cassette without errors.

• Page 179: Stacker

  Maintenance and Service Maintenance Stacker • Visually inspect the stacker for damage and dirt. • Clean the stacker using a vacuum cleaner, brush, cloth or compressed air. • Clean all photosensors using a brush, cloth or compressed air. All photosensors are only allowed to be cleaned in a dry state. •…

• Page 180: Reject / Retract Cassette

  Maintenance Maintenance and Service • Clean the cash-out cassettes using a vacuum cleaner, brush, cloth or compressed air. • Check the settings for the correct note size (in the cover too). • Check the cassette pressure carriage to see that it is in its position properly, and adjust it if necessary.

• Page 181: Approved Maintenance Materials

  Maintenance and Service Maintenance Approved maintenance materials You can order the items listed below electronically or from our service partner. Orders: http://extranet.wincor-nixdorf.com http://its.siemens.de/lobs/its/its_log/ersin_gr.htm E-mail for logistics questions: mailto:serviceslogistic@wincor-nixdorf.com E-Mail for technical questions: mailto:servicesupport@wincor-nixdorf.com Commercial name / product name Code number Stock — number Ballistol oil…

• Page 182
  You will find the address in the internet: http://www.wincor-nixdorf.com/internet/index.html You will find a list of all the cleaning and maintenance materials released by Wincor Nixdorf in the intranet or extranet. Please note the manufacturer’s specifications on the packaging and on the enclosed information sheet.

• Page 183: Pin Assignments

  Pin Assignments Power supply connector (supply voltage) Connector: 2-pin AMP, pins 90° Signal name Meaning P24 V Supply voltage +24 V GNDNT Ground for +24 V Safety switch Connector: 3-pin DUBOX, 1 row, 90° Signal name Meaning Relay Safety cut-off relay Ground not connected Basic module…

• Page 184
  Basic module Pin Assignments Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning SM6PH1P Stepper motor SM6 phase 1, Plus connection SM6PH1M Stepper motor SM6 phase 1, Minus connection SM6PH2P Stepper motor SM6 phase 2, Plus connection SM6PH2M Stepper motor SM6 phase 2, Minus connection Single reject switch, Plus connection Single reject switch, Minus connection…

• Page 185: Main Motor M1

  Pin Assignments Main motor M1 Main motor M1 Elements DCM1 Main motor Connector: 2-pin AMP, female connector 90° Signal name Meaning Main motor, Plus connection Main motor, Minus connection Stacker Elements DCM3 Swiveling motor for collecting tray DPS1/DPS3 Digital photosensors for collecting tray position DCM5 Stepper motor for bundle reject switch DPS8/DPS9…

• Page 186
  Stacker Pin Assignments Connector: 34-pin DUBOX, 2 rows, 90° Signal name Meaning SM5PH1P Stepper motor DCM5 phase 1, Plus connection SM5PH1M Stepper motor DCM5 phase 1, Minus connection SM5PH2P Stepper motor DCM5 phase 2, Plus connection SM5PH2M Stepper motor DCM5 phase 2, Minus connection DC motor DCM3, Plus connection GNDL…

• Page 187: Frontload Module

  Pin Assignments Frontload module Signal name Meaning IQLS Photosensor transmit current Plus (PS22, PS18, PS19) IQLS34VN Photosensor transmit current Minus Free Timing disk of main motor, Power supply T1OUT Timing disk of main motor, output signal Timing disk of main motor, Ground Free Free Free…

• Page 188
  Dispensing unit 1 (module positions 1 and 2) Pin Assignments Dispensing unit 1 (module positions 1 and Elements CL1, CL2 Electromagnetic clutch (dispensing unit — position 1, 2) HR1,HR2 Lifting magnet retaining spring (dispensing unit — position 1, 2) PSD1/2 Photosensor dispensing sensor, controlled (dispensing unit — position 1, 2) PSE1/2…

• Page 189: Dispensing Unit 1 (Module Positions 1 And 2)

  Pin Assignments Dispensing unit 1 (module positions 1 and 2) Signal name Meaning Ground for pressure measurement (dispensing unit — position 1) Ground for pressure measurement (dispensing unit — position 2) UANDR1 Signal of pressure measurement (dispensing unit — position 1) UANDR2 Signal of pressure measurement (dispensing unit — position 2)

• Page 190: Cassette Connector At Dispensing Unit 1

  Cassette connector at dispensing unit 1 Pin Assignments Cassette connector at dispensing unit 1 (Module positions 1 and 2) Elements Serial EEPROM Stepper motor Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning EEDAT serial EEPROMs: data line for cassette 1 EEDAT serial EEPROMs: data line for cassette 2 EETAKT…

• Page 191: Dispensing Unit 2

  Pin Assignments Dispensing unit 2 Dispensing unit 2 Module positions 3 and 4 Elements CL3, CL4 Electromagnetic clutch (dispensing unit — position 3, 4) HR3, HR4 Lifting magnet retaining spring (dispensing unit — position 3, 4) PSD 3/4 Photosensor dispensing sensor, controlled (dispensing unit — position 3, 4) PSE 3/4 Photosensor ‘cassette empty sensor’ (dispensing unit -…

• Page 192
  Dispensing unit 2 Pin Assignments Signal name Meaning Ground for pressure measurement (dispensing unit — position 3) Ground for pressure measurement (dispensing unit — position 4) UANDR3 Signal of pressure measurement (dispensing unit — position 3) UANDR4 Signal of pressure measurement (dispensing unit — position 4) IAN34IN Transmit current for pressure measurement…

• Page 193: Cassette Connector At Dispensing Unit 2

  Pin Assignments Cassette connector at dispensing unit 2 Cassette connector at dispensing unit 2 (module positions 3 and 4) Elements Serial EEPROM Stepper motor Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning EEDAT serial EEPROMs: data line for cassette 3 EEDAT serial EEPROMs: data line for cassette 4 EETAKT…

• Page 194: Extension Connector For Dispensing Unit 3

  Extension connector for dispensing unit 3 Pin Assignments Extension connector for dispensing unit 3 (module positions 5 and 6) An extension PCB containing the power drivers, power sources, level converters and the like is used for dispensing unit 3 (positions 5 and 6). Logical signals (TTL level or analog level) are passed via the extension connector.

• Page 195
  Pin Assignments Extension connector for dispensing unit 3 Signal name Meaning Ground P12V Power supply for pressure measurement in the dispensing unit UANDR5 Measuring signal for cassette 5 UANDR6 Measuring signal for cassette 6 IQLS56VN Photosensor transmit current Supply voltage ULANDR Analog voltage for pressure measurement power source…

• Page 196: Connector For Shutter (Incl. Z Module)

  Connector for shutter (incl. Z module) Pin Assignments Connector for shutter (incl. Z module) Elements DCM7, DCM8 Shutter motor, DC DPS10/11, Digital photosensors for shutter position DPS12/13 DCM4 Stepper motor for Z module drive PS27 / PS28 Cash path monitoring in the Z module Connector: 15-pin DSUB, pins 90°…

• Page 197
  Pin Assignments Connector for shutter (incl. Z module) When the cash has been transported to the output slot, the shutter is moved back to the ‘CLOSED’ position until the transition from L L to H H has been completed. (L = 0 V — H = +12 V) RMSH2N RMSH1N Meaning…

• Page 198: Connector For Thickness Measuring Station

  Connector for thickness measuring station Pin Assignments Connector for thickness measuring station Elements Optical thickness measuring DMLED1, DMLED2 Transmit diodes DMPHT1, DMPHT2 Receive transistors Mechanical thickness measuring Reflective photosensors 1, 2 Connector: 10-pin DUBOX, pins, 2 rows, 90° Signal name Meaning DMLED1IN Transmit current for IR LED of reflective…

• Page 199: Connection Of Door Switch

  Pin Assignments Connection of door switch Connection of door switch Elements Solenoid-operated switch Door switch of safe door Bridge Reports that the solenoid-operated switch is connected Connector: 4-pin DUBOX, 1 row, 90° Signal name Meaning TUERM Solenoid-operated switch / Door switch of safe door Ground for solenoid-operated switch TUERB…

• Page 200: Rs232C Connection

  RS232C connection Pin Assignments RS232C connection The controlling system unit (PC) is connected via this RS232C interface. Connector: 9-pin Sub-D, pins 90° Signal name Meaning DCD1 Carrier Detect RXD1 Receive Data (IN) TXD1 Transmit Data (OUT) DTR1 Data Terminal Ready Ground DSR1 Data Set Ready…

• Page 201: Cmd Controller

  Pin Assignments CMD controller CMD controller Connectors at the left side of the controller: X1 mechanichal thickness sensor Dubox connector, 8-pin (Reihe = 2466407537, Sohn = 2466410537) Designation + 5 V Measuring input for the first analog Hall sensor + 5 V Measuring input for the second analog Hall sensor X2 shutter JST pin connector model PHD, 2 x 10-pin, S20B-PHDSS (90°)

• Page 202
  CMD controller Pin Assignments Designation Measuring input for phototransistor of PS28 or PS29 (rear edge control) (PSR7) + current for transmit diodes from PS27, PS28 or PS26, PS29 (LSISH) Gate input of shutter1 Gate input of shutter2 Gate input of shutter3 Gate input of shutter4 Jumper coding Pin 19…
• Page 203
  Pin Assignments CMD controller X3 transport module JST pin connector model PHD, 2 x 6-pin, S12B-PHDSS (90°) (Reihe = A3C40015986, Sohn = A3C40015984) Designation + 5 V Gate input of HS4 (sensor for clamp end position) N.C. Gate input of transport1 Gate input of transport2 Gate input of transport3 Gate input of transport4…
• Page 204
  CMD controller Pin Assignments X4 V.24 interface from PC Designation + 5 V Gate input of HS4 (sensor for clamp end position) N.C. Gate input of transport1 Gate input of transport2 Gate input of transport3 Gate input of transport4 8-pin Western (Reihe = 5603107937;00 or A3C40016907, Sohn = 5603111937) Designation N.C.
• Page 205
  Pin Assignments CMD controller X5 USB interface from PC USB connector B-type, (Reihe: 0150507337;00) Designation N.C. USB-Data — USB-Data + Shielding Shielding X6 Door switch and disconnector in safe JST pin connector model PHD, 2 x 5-pin, S10B-PHDSS (90°) (Reihe = A3C40016307;00, Sohn = A3C40016306) Designation N.C.
• Page 206
  CMD controller Pin Assignments X7 V.24 interface to AVT2800 (SCOP card) JST pin connector model PH, 6-pin, B6B-PH-K-S (upright) (Reihe = 9405007037, Sohn = 9405010037) Designation n. c. (DSR not connected) DTR / RTS X8 NEN from special electronics module JST pin connector model PH, 2-pin, S2B-PH-K-S (90°) (Reihe = A3C40014712;11, Sohn = A3C40014711) Designation…
• Page 207
  Pin Assignments CMD controller Connectors at the top side of the controller: X10 24-V connection to AVT2800 (SCOP card) 2-pin Mini-Fit 39-30-1020 (Reihe = A3C40029754, Sohn = A3C40029755) Designation + 24 V X11 motor M1) 6-pin Mini-Fit 39-30-1060 (Reihe = A3C40030083, Sohn = A3C40009552) Designation Motor + N.C.
• Page 208
  CMD controller Pin Assignments X13 clamp motor ZIF connector, 4-pin, 1.25 mm, Molex, Reihe 5597, type 39-51-3043, Top contact (Reihe = A3C40029756, Sohn = A3C40029757) Designation + of clamp motor M2 — of clamp motor M2 + from belt drive on clamp M3 — from belt drive on clamp M3 X14 motors and lifting magnets at stacker / left and right sides JST pin connector model PHD, 2 x 9-pin, S18B-PHDSS (90°)
• Page 209
  Pin Assignments CMD controller X15 EEPROM at stacker ZIF connector, 8-pin, 1.00 mm, Molex, Reihe 52043, (90°), Bottom Contact (Reihe = A3C40030173, Sohn = A3C40030174) Designation + 5 V Chip-Select to EEPROM Clock to EEPROM Data output to EEPROM Data input from EEPROM N.C.
• Page 210
  CMD controller Pin Assignments X17 Hybrid photosensors and photosensors at single reject JST pin connector model PHD, 2 x 8-pin, S16B-PHDSS (90°) (Reihe = 0152307537;00, Sohn = 0152310537) Designation Gate input of DPS14 (sensor for switch position of single reject) Gate input of DPS15 (sensor for switch position of single reject) Gate input of DPS7 (sensor for basic position of the sliding…
• Page 211
  Pin Assignments CMD controller X18 Hybrid photosensors and photosensors at stacker / left side JST pin connector model PHD, 2 x 11-pin, S22B-PHDSS (90°) (Reihe = A3C40032102, Sohn = A3C40032103) Phototransistor of PS18 installed. Designation Gate input of DPS5 (polling the position of the left routing disk) Gate input of DPS8 (polling the position of the left routing disk) Gate input of DPS2 (sensor for stacker wheel position) Gate input of DPS4 (sensor for retract compartment)
• Page 212
  CMD controller Pin Assignments Connectors at the bottom of the controller: X30 dispensing units pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837) Designation + 5 V + 5 V + 5 V + 5 V switched + 5 V switched + 5 V switched Last –…
• Page 213
  Pin Assignments CMD controller Designation Dispensing gear of dispensing unit 4 Retaining magnet of dispensing unit 4 Dispensing gear of dispensing unit 5 Retaining magnet of dispensing unit 5 Dispensing gear of dispensing unit 6 Retaining magnet of dispensing unit 6 Dispensing gear of dispensing unit 7 Retaining magnet of dispensing unit 7 Dispensing gear of dispensing unit 8…
• Page 214
  CMD controller Pin Assignments X31 dispensing units pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837) Designation EEPROM-clock EEPROM-data CS-ICN CS-ReserveN CS-Dispensing unit1 CS-Dispensing unit2 CS-Dispensing unit3 CS-Dispensing unit4 CS-Dispensing unit5 CS-Dispensing unit6 CS-Dispensing unit7 CS-Dispensing unit8 ResetN Free Power source for LEDs (LSIPLUS) Current sink dispensing unit 1 (LSIV1) Current sink dispensing unit 2 (LSIV2)
• Page 215
  Pin Assignments CMD controller Designation Current sink dispensing unit 3 (LSIV3) Current sink dispensing unit 4 (LSIV4) Current sink dispensing unit 5 (LSIV5) Current sink dispensing unit 6 (LSIV6) Current sink dispensing unit 7 (LSIV7) Current sink dispensing unit 8 (LSIV8) Power supply photo transistors (LSVCC) Polling the first phototransistor for pressure sensor (LSANDR) Polling the second phototransistor for empty sensor (LSR1)
• Page 216
  CMD controller Pin Assignments X32 Hybrid photosensors and photosensors at stacker / right side JST pin connector model PHD, 2 x 7-pin, B14B-PHDSS (upright) (Reihe = A3C40032574, Sohn = A3C40032575) Designation Gate input of DPS6 (polling the position of the right routing disk) Gate input of DPS9 (polling the position of the right routing disk)
• Page 217
  Pin Assignments CMD controller X33 position switch and extensions JST pin connector model PHD, 2 x 17-pin, B34B-PHDSS (upright) (Reihe = A3C40036263, Sohn = A3C40036264) Designation + 5 V + 24 V Last — GND Chip-Select to reserve device at SPI2 Clock to reserve device at SPI2 Data output to reserve device at SPI2 Data input from reserve device at SPI2…
• Page 218
  CMD controller Pin Assignments Designation Special output for 7-segment display bottom / right Free Free Free Free 8-36 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
• Page 219
  Pin Assignments CMD controller Connectors at the right side of the controller: X40 jumpers Berg pin connector, 2 x 10-pin (Reihe 5673507037;10) Designation ‘Door’ (pay attention to safe door), to be polled by firmware ‘SCOP’ connected, to be polled by firmware ‘Jump A’ (reserve input A), to be polled by firmware ‘Jump B’ (reserve input B), to be polled by firmware ‘Jump C’ (reserve input C), to be polled by firmware…
• Page 220
  CMD controller Pin Assignments Connectors in the center of the controller: X50 JTAG-PLD programming connector X51 Kontron test connector X52 Turbodebugger connector 8-38 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 221: 4-Channel Distributor Board

  Pin Assignments 4-channel distributor board 4-channel distributor board First connection to CMD controller Designation + 5 V + 5 V + 5 V + 5 V switched + 5 V switched + 5 V switched Last — GND Last — GND Last — GND Last — GND Last — GND…

• Page 222
  4-channel distributor board Pin Assignments Designation Dispensing gear of dispensing unit 4 Retaining magnet of dispensing unit 4 Dispensing gear of dispensing unit 5 Retaining magnet of dispensing unit 5 Dispensing gear of dispensing unit 6 Retaining magnet of dispensing unit 6 Dispensing gear of dispensing unit 7 Retaining magnet of dispensing unit 7 Dispensing gear of dispensing unit 8…
• Page 223
  Pin Assignments 4-channel distributor board Designation CS-Dispensing unit4 CS-Dispensing unit5 CS-Dispensing unit6 CS-Dispensing unit7 CS-Dispensing unit8 ResetN Free Power source for LEDs (LSIPLUS) Current sink dispensing unit 1 (LSIV1) Current sink dispensing unit 2 (LSIV2) Current sink dispensing unit 3 (LSIV3) Current sink dispensing unit 4 (LSIV4) Current sink dispensing unit 5 (LSIV5) Current sink dispensing unit 6 (LSIV6)
• Page 224
  4-channel distributor board Pin Assignments 1 or 4 cassette connectors (ISEP) Designation Data from and to EEPROM Clock to EEPROM Chip-Select to EEPROM GND for Logic + 5 V switched + 24 V Stepper motor Stepper motor Stepper motor Stepper motor Last — GND Connector for the 1-channel distributor board Designation…
• Page 225
  Pin Assignments 4-channel distributor board Connector for the two double dispensing units at the 4-channel distributor board Designation Power source for the transmit diodes (LSIPLUS) Dispensing unit x current sink (LSIVx), activates the three transmit diodes of the only dispensing unit Power supply for the pressure photo transistor (LSVCC) Input from pressure photo transistor (LSANDR) (PS at the side)
• Page 226
  4-channel distributor board Pin Assignments 8-44 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 227: Spare Parts

  Cash-out cassettes 1750053501 Cash-out cassette CMD-V4 1750053503 Cash-out cassette CMD-V4 lead-sealed 1750053504 Cash-out cassette CMD-V4 FSM 1750053506 Cash-out cassette CMD-V4 FSM lead-sealed 1750053511 Cash-out cassette BBA-UT CMD-V4 1750053512 Cash-out cassette BBA-UT CMD-V4 lockable 1750053513 Cash-out cassette BBA-UT CMD-V4 lead-sealed 1750053540…

• Page 228
  1-cassette housing complete without latching mechanism Dispensing units 1750051760 Double dispensing unit CMD-V4 (without thickness measuring station) 1750051761 Double dispensing unit CMD-V4 (with thickness measuring station) 1750051758 Single dispensing unit CMD-V4 (without thickness measuring station) 1750051759 Single dispensing unit CMD-V4 (with thickness measuring…
• Page 229
  AGT CMD-V4 vertical Rearload 1750045360 AGT CMD-V4 vertical Frontload 1750057875 AGT CMD-V4 horizontal FL 101 mm (for ProCash 1500 FL) 1750059116 AGT CMD-V4 horizontal RL 232 mm (for ProCash 2150 RL) 1750059284 AGT CMD-V4 horizontal RL 124 mm (for ProCash 1500 RL)
• Page 230
  Overview of individual parts Spare Parts Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 231: Index

  Index Banknote width 3-14 Function button 2-28 Bundle reject 2-7 Function test 3-34 Bundle retract 2-10 Initial start-up 4-1 Cash-out cassette 3-8 Initialization 3-32, 4-4 Cash-out cassettes 2-44 Cassette handling 2-19 Cassette initialization 3-32 Jumper settings 4-5 CMD controller 2-20 Connectors 2-23 Component control 2-31 Lithium batteries 1-4…

• Page 232
  Index Shutter ProCash 2100xe RL 6- Photosensor electronics 2-29 Shutter ProCash 2150xe RL 6- Pin assignments 8-1 Retract cassette 2-42, 3-9 Power interrupt 1-4 Safety precautions 1-2 Reference value 3-32 SAT 2-33 Reject cassette 2-42, 3-9 Sensors 2-1 Removal/Installation 6-1 Clamp 6-19 Serial interface 2-28 CMD controller 6-2…
• Page 233
  Notes 01750060162 A Cash Media Dispenser Version 4 — Service Manual…
• Page 234
  Published by Wincor Nixdorf International GmbH 33094 Paderborn Germany Printed in Germany Order No.: 01750060162 A…

Displays in normal operation

Error

Meaning

code

Controller faulty

Software missing

(download)

Safety switch open

Blocking of device pending

CMD-V4 minimum

configuration is missing

Belt drive of clamp defective

(DCM 3)

5-4

Cash Media Dispenser Version 4 — Service Manual

Explanation / Measures

When starting the CMD-V4, the

power-up test detected a serious

fault in the electronics of the

controller. The controller must be

replaced.

Reload firmware.

Close the safety switch (place

CMD-V4 in safe in cash-out

position).

A retract has been executed. The

cash that was not removed by the

customer has been placed in the

SAT. After this, all transport

functions of the CMD-V4 are

disabled by the software.

Remove the customer money from

the SAT, and then reset the device

lock using the product-specific

software.

In order to be able to operate, the

CMD-V4 requires at least one

cash-out cassette ready for

operation and the reject/retract

cassette. Insert the reject/retract

cassette and the filled cash-out

cassette(s), and register them

using the product-specific

software.

Replace the output transport or the

controller.

Troubleshooting

01750060162 A

errno – переменная, хранящая целочисленный код последней ошибки. В каждом потоке существует своя локальная версия errno, чем и обусловливается её безопасность в многопоточной среде. Обычно errno реализуется в виде макроса, разворачивающегося в вызов функции, возвращающей указатель на целочисленный буфер. При запуске программы значение errno равно нулю.

Все коды ошибок имеют положительные значения, и могут использоваться в директивах препроцессора #if. В целях удобства и переносимости заголовочный файл <errno. h> определяет макросы, соответствующие кодам ошибок.

Стандарт ISO C определяет следующие коды:

Нехитрый скрипт печатает в консоль коды ошибок, их символические имена и описания:

Функции работы с errno

Получив код ошибки, хочется сразу получить по нему её описание. К счастью, ISO C предлагает целый набор полезных функций.

<stdio. h>

void perror(const char *s);

<string. h>

strerror() не безопасная функция. Во-первых, возвращаемая ею строка не является константной. При этом она может храниться в статической или в динамической памяти в зависимости от реализации. В первом случае её изменение приведёт к ошибке времени выполнения. Во-вторых, если вы решите сохранить указатель на строку, и после вызовите функцию с новым кодом, все прежние указатели будут указывать уже на новую строку, ибо она использует один буфер для всех строк. В-третьих, её поведение в многопоточной среде не определено в стандарте. Впрочем, в QNX она объявлена как thread safe.

Поэтому в новом стандарте ISO C11 были предложены две очень полезные функции.

size_t strerrorlen_s(errno_t errnum);

errno_t strerror_s(char *buf, rsize_t buflen, errno_t errnum);

Функции входят в Annex K (Bounds-checking interfaces), вызвавший много споров. Он не обязателен к выполнению и целиком не реализован ни в одной из свободных библиотек. Open Watcom C/C++ (Windows), Slibc (GNU libc) и Safe C Library (POSIX), в последней, к сожалению, именно эти две функции не реализованы. Тем не менее, их можно найти в коммерческих средах разработки и системах реального времени, Embarcadero RAD Studio, INtime RTOS, QNX.

Стандарт POSIX.1-2008 определяет следующие функции:

char *strerror_l(int errnum, locale_t locale);

int strerror_r(int errnum, char *buf, size_t buflen);

Увы, никакого аналога strerrorlen_s() в POSIX не определили, поэтому длину строки можно выяснить лишь экспериментальным путём. Обычно 300 символов хватает за глаза. GNU C Library в реализации strerror() использует буфер длиной в 1024 символа. Но мало ли, а вдруг?

Макрос assert()

<assert. h>

Функции atexit(), exit() и abort()

<stdlib. h>

int atexit(void (*func)(void));

Регистрирует функции, вызываемые при нормальном завершении работы программы в порядке, обратном их регистрации. Можно зарегистрировать до 32 функций.

_Noreturn void exit(int exit_code);

_Noreturn void abort(void);

Функции setjmp() и longjmp()

Вот мы и подошли к самому интересному – функциям нелокальных переходов. setjmp() и longjmp() работают по принципу goto, но в отличие от него позволяют перепрыгивать из одного места в другое в пределах всей программы, а не одной функции.

<setjmp. h>

int setjmp(jmp_buf env);

void longjmp(jmp_buf env, int value);

Используя setjmp() и longjmp () можно реализовать механизм исключений. Во многих языках высокого уровня (например, в Perl) исключения реализованы через них.

Внимание! Функции setjmp() и longjmp () в первую очередь применяются в системном программировании, и их использование в клиентском коде не рекомендуется. Их применение ухудшает читаемость программы и может привести к непредсказуемым ошибкам. Например, что произойдёт, если вы прыгните не вверх по стеку – в вызывающую функцию, а в параллельную, уже завершившую выполнение?

Источники:

https://habr. com/ru/post/324642/

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>>> СКАЧАТЬ ФАЙЛ <<<
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Код, Значение, Рекомендуемые меры. Выкл. Нет напряжения, Включите банкомат. — -, Запуск (после сброса или самотестирования Прошу не судить строго, это моя первая программа на писаная 1-им *.exe файлом возможно будет работать на самом УС если. WINCOR NIXDORF International GmbH 2008. Все права защищены, в. ( Коды федеральных нормативов США). CIM. работу или избежать ошибок. работы с клиентами Wincor Nixdorf Customer. выполнение которых помогает облегчить работу или избежать ошибок. Code of federal regulation. профилактическое обслуживание банкоматов Diebold, NCR, Wincor Nixdorf. принтера, системного блока, купюроприемника, сканера штрих-кодов и др.). Мониторинг хронических и плавающих ошибок банкомата (частые. Так как на банкомате работает код, который пишется самим разработчиком. Протокол Triton-а победнее, да и кодов ошибок у него мало. Есть еще Diebold и NCR (в меньшем количетсве чем Wincor), но их. Как и обычные карты тоже имеет PIN-код и срок действия. вообще я вспомнил что видел 7 у wincor, но только на синео и только на. И вообще интересно, каков алгоритм действий банка при таких ошибках. работы кассира-оператора на POS-терминале Wincor Nixdorf Beetle / mini, регистраторе. [ERR01] указывает на код ошибки электронного журнала. the layout. — the product. We would like to thank you in advance for your comments. With kind regards. Wincor Nixdorf International GmbH. Error code 28. Code 28 может приводить к сбоям в работе и зависанию. Отслеживание момента появления ошибки Code 28 является важной. Банкомат выключился через 5 секунд после того, как я вытянул свою карточку. Включился самостоятельно после моего касания корпуса. Любой крупный производитель банкоматов (Wincor, NCR, Diebold). 011 номер стейта, на который переходить в случае ошибок чтения карты. Есть стейты для чтения пин-кода пин-падом и получение затем. Кассы самообслуживания Wincor Nixdorf. свое новое и в какой-то степени без ошибок существующих решений. Это коды для идентификации нештрихкодированных товаров (в том числе весовых)?. Wincor Nixdorf International GmbH. SAT22. Wohlrabedamm 31. D-13629. Error LED Red. Character code table Page 4 (PC863: Canadian French). Например, по статистике НОМОС-Банка, 90% сбоев и ошибок в работе. Для NCR и Wincor Nixdorf стоит ограничение на 40 купюр, а для. до начала пользования банкоматом заранее вспомнить ПИН-код. в вопросе открытия сейфа банкомата ProCash 2050xe (wincor nixdorf). На работе (работаю в банке) каким-то образом потеряли коды. Ввод заводского номера ККТ и кода защиты. описанием ошибки ( подробнее о возможных ошибках смотрите раздел «Возможные. Драйвер для дисплея покупателя Wincor Nixdorf BA63 для 1С Предприятие 8.2. Компоненты распознавания и печати штрих-кодов. Мобильные приложения (125); Ошибки в отраслевых решениях (29); Практика. Это делается программой Wincor, для обоих. Код завершения Значение. 0. От корректора получен неизвестный код ошибки. ОШИБКА ЧТЕНИЯ. Замена чековой и журнальной ленты; Сброс ошибок, перезагрузка УС. в случае утраты кода; Снятие видеозаписей с систем видеонаблюдения.

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