Wincor cmd 4 коды ошибок

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  Cash Media Dispenser Version 4 Service Manual…
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  ? Please contact the following address giving the order number of this manual in your message : Address : Wincor Nixdorf International GmbH Handbuchredaktion BD P34 33094 Paderborn Germany Fax: +49 (0) 52 51 693-62 09 manuals.hardware@wincor-nixdorf.com…
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  Cash Media Dispenser Version 4 Service Manual Edition April 2003…
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  Copyright © Information and trademarks © Wincor Nixdorf International GmbH 2003 All rights, including rights of translation and rights of reproduction by reprinting, copying or similar methods, even of parts, are reserved. Any violations give rise to a claim for…
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  Contents..………………..……………..Introduction……..…..(Safety precautions, technical data) Function and Integration……….Device Overview and Operation……..Getting Started…………..Troubleshooting…..………..Removal / Installation of Components.. Maintenance and Service……. Pin Assignments……………..Spare Parts………………….. Index….…………………………. 01750060162 A Cash Media Dispenser Version 4 — Service Manual…
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  Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 7: Table Of Contents

  Contents Introduction ………………..1-1 Symbols used in this manual…………….1-1 Important safety precautions …………….1-2 General power interrupt……………… 1-4 Description of the device …………….1-5 Structure of the manual ……………… 1-7 Outline………………….. 1-7 Supplementary documentation …………..1-8 Technical data ………………..1-9 Cash media dispenser without output transport……..

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  Horizontal output transport …………… 2-1 Vertical output transport…………….2-2 Stacker and output transport …………..2-3 Components of dispensing unit and cassette ……….. 2-4 Procedures in the CMD-V4 (schematic)…………2-5 Dispensing in customer direction (vertical, frontload) ……. 2-6 Bundle reject………………… 2-7 Single reject ………………..2-8 Bundle retract when notes are not removed………..
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  Contents Control block ………………. 2-27 CPU ………………..2-28 Memory………………..2-28 Serial interface………………. 2-28 Status display ………………2-28 Function button……………… 2-28 Photosensor electronics…………….2-29 Measuring banknotes with the double detection unit (DDU)….2-30 Component control……………… 2-31 Dispensing unit control …………..2-31 Cassette control……………..
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  Checking the vertical transport …………… 5-23 Checking the dispensing areas…………… 5-24 Checking the stacker and output transport ……….5-25 Removal/Installation of Components…………6-1 Pulling out / pushing in the CMD-V4 ………….. 6-1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
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  Contents CMD controller ………………..6-2 Stacker ………………….6-3 Horizontal output transport …………….6-5 Ouput transport ProCash 2000xe RL …………. 6-6 Output transport ProCash 2050xe…………..6-7 Ouput transport ProCash 2100xe RL …………. 6-8 Shutter ProCash 2000xe RL …………….6-9 Shutter ProCash 2050xe RL ……………. 6-10 Shutter ProCash 2100xe RL …………….
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  Contents Connection of door switch…………….8-17 Battery connector………………8-17 RS232C connection ………………8-18 CMD controller ………………… 8-19 4-channel distributor board…………….8-39 Spare Parts ………………..9-1 Overview of individual parts …………….9-1 Index………………….. I-1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 13: Introduction

  Introduction This service manual has been compiled for authorized service personnel only. The operating manual, the installation guide and the service manual of the basic device should also be read since certain details are only described in those manuals. Symbols used in this manual −…

• Page 14: Important Safety Precautions

  Important safety precautions Introduction Important safety precautions Please read the following notes carefully before doing any work on the device. This device complies with the relevant safety regulations for information processing equipment and is designed for use in a regular office environment. −…

• Page 15: A Cash Media Dispenser Version 4 — Service Manual

  (e.g. connection for an intruder alarm system). − To clean the device only use cleaning agents approved by Wincor Nixdorf International GmbH (see chapter «Maintenance and Service»).

• Page 16: General Power Interrupt

  – media dispenser. They will be transported to the reject/retract cassette of the CMD-V4 or they remain in the collecting position of the clamp after the device has been turned on again. Cash Media Dispenser Version 4 — Service Manual…

• Page 17: Description Of The Device

  Function and use The most important components in an automated teller machine is the Cash Media Dispenser (CMD-V4). The CMD-V4 replaces the AZM-NG. The CMD-V4 and the AZM-NG are software-compatible but not hardware-compatible. CMD cassettes are basically upward- and downward-compatible with some restrictions.

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  Description of the device Introduction The CMD-V4 can be tailored to the user’s specific requirements thanks to model variants (frontload/rearload) and a variable number of dispensing units in the various housings. The CMD-V4 can consist of the following components, depending on the configuration: −…

• Page 19: Structure Of The Manual

  The chapter «Introduction» describes the important safety precautions. It also gives an overview of the Cash Media Dispenser Version 4 (CMD-V4). The features of the CMD-V4 are also described in the chapter «Introduction» in the section «Technical data”. In the chapter «Function and Integration» you will find a description of the individual components of the cash media dispenser.

• Page 20: Supplementary Documentation

  For the operation and installation of the basic devices, separate manuals are available in several languages which also include a short description of the CMD-V4. These manuals can be ordered from our print partner. They are also available in the intranet.

• Page 21: Technical Data

  Introduction Technical data Technical data Cash media dispenser without output transport Power supply: 5.5 A operation 11 A peak (approx. 20 ms) Dimensions: The overall dimensions depend on the actual configuration of the CMD- Height Four cassettes: 758 mm Five cassettes: 895.5 mm Six cassettes: 1033 mm…

• Page 22: Stacker

  Technical data Introduction Stacker Dimensions Depth: 505 mm Width: 301 mm Height: 208 mm Weight with single reject: 8.820 kg without single reject: 8.500 kg Output transport Vertical output transport Frontload in ProCash 2000xe and ProCash 2100xe Dimensions Depth: 400 mm Width: 200 mm Height:…

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  Introduction Technical data Horizontal output transport Frontload 101 mm in ProCash 1500xe and ProCash BBA mini 3K Dimensions Depth: 130 mm Width: 200 mm Height: 50 mm Weight: 1 kg Horizontal output transport Frontload 241 mm in ProCash 2350xe and ProCash BBA UT Dimensions Depth:…

• Page 24: Shutter

  Technical data Introduction Shutter Dimensions Shutter vertical Rearload and vertical Frontload Depth: 310 mm Width: 150 mm Height: 100 mm Weight: 0.5 kg Dimensions Shutter horizontal Rearload Depth: 305 mm Width: 126 mm Height: 67 mm Weight: 0.9 kg Dimensions Shutter horizontal Frontload Depth: 310 mm…

• Page 25: Cmd Controller

  Introduction Technical data CMD controller Processor: 80C188XL 20 MHz Memory: 512 Kbyte static RAM 512 Kbyte Flash-PROM (PUT, bootloader) Interface: V.24 (RS232), USB interface in preparation Transmission parameters Line speed: 19.2 / 56 KBaud automatic baud rate recognition Data format: Parity: Code width: 8 Bit + Parity…

• Page 26: 4-Cassette Housing (Without Contents)

  Technical data Introduction 4-cassette housing (without contents) Dimensions Depth: 450 mm Width: 305 mm Height: 600 mm Weight: 10.9 kg 1-cassette housing (without contents) Dimensions Depth: 450 mm Width: 305 mm Height: 162 mm Weight: 3.34 kg Double dispensing unit without DDU Dimensions Depth: 282 mm…

• Page 27: Double Dispensing Unit With Ddu

  Introduction Technical data Double dispensing unit with DDU Dimensions Depth: 282 mm Width: 305 mm Height: 200 mm Weight: 3.34 kg Single dispensing unit without DDU Dimensions Depth: Still open Width: Still open Height: Still open Weight: Still open Single dispensing unit with DDU Dimensions Depth: Still open…

• Page 28: Reject / Retract Cassettes

  Technical data Introduction Reject / retract cassettes Capacity Reject compartment: max. 400 notes Retract compartment: max. 100 notes Dimensions Depth: 250 mm Width: 100 mm Height: 100 mm Weight: 1.5 kg Cash-out cassettes Banknote dimensions Size: 54 x 85 mm to 92 x 182 mm Thickness: 0.08 mm to 0.12 mm Filling capacity:…

• Page 29: Environmental Conditions

  Introduction Technical data Environmental conditions Climatic environmental conditions in accordance with EN 60721 Class Ambient temperature Relative humidity °C % r.h. Operation + 5 to + 55* 5 to 85 Transport — 25 to + 70 10 to 95 (12 hours flying time) (12 hours flying time) Storage + 5 to + 40…

• Page 30: Compliance With Standards And Certifications

  − EMC Directive 89/336/EEC including the amending directive 93/68/EEC − Low Voltage Directive 73/23/EEC including the amending directive 93/68/EEC The corresponding statement of compliance has been issued by Wincor Nixdorf International GmbH Heinz-Nixdorf-Ring 1 33106 Paderborn Germany Notes concerning radio interference suppression and electrical safety…

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  Introduction Technical data FCC rules and Canadian Standard ICES — 003 NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules and Canadian Standard ICES — 003.

• Page 32: Environmental Protection

  Environmental protection Introduction Environmental protection Environmentally friendly product design and development This product has been designed according to our corporate standard ‘Environmentally friendly product design and development’. This means that crucial criteria such as long life, choice of material and its labeling, emissions, packaging, ease of disassembly and recyclability have been taken into account.

• Page 33: Returning, Recycling And Disposing Of Used Units And Consumables

  Introduction Environmental protection Returning, recycling and disposing of used units and consumables Details regarding the return and recycling of used units and consumables can be obtained from your local branch office or from our Recycling Center in Paderborn: Tel.: +49 (0) 5251 8-1 80 10 Fax.: +49 (0) 5251 8-1 80 15 Further information…

• Page 34: Abbreviations

  Abbreviations Introduction Abbreviations ASCII American Standard Code for Information Interchange Communauté Européenne (European Community) Declaration of Conformity Comité Européen de Normalisation (European Committee for Standardization) Clutch Cash media dispenser CMOS Complementary metal oxide semiconductor Central processing unit Direct current motor Double detection unit Data Encryption Standard German Institute for Standardization…
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  Introduction Abbreviations Programmable logic device PROM Programmable read only memory Photosensor Photosensor Dispense (dispensing sensor) Photosensor Empty (cassette empty) Random access memory Rearload Switch Stacker and output transport SCOP Security cash out procedure Stepper motor Connector Motor Cassette Connector Software Timing disk Underwriters Laboratories 1-23…
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  Abbreviations Introduction 1-24 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 37: Function And Integration

  Function and Integration Sensors and electromechanical components Horizontal output transport SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS2 DCM1 DPS14 DCM7 DPS15 DPS4 DPS7 PS18 DCM2,3 MA2/2 MA2/1 PSE1 MAC1 SMC1 PSD1 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 38: Vertical Output Transport

  Sensors and electromechanical components Function and Integration Vertical output transport DPS10 DPS11 PS27 PS28 SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS2 DCM1 DPS14 DPS15 DPS4 DPS7 PS18 DCM2,3 MA2/2 MA2/1 PSE1 MAC1 SMC1 PSD1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 39: Stacker And Output Transport

  Function and Integration Sensors and electromechanical components Stacker and output transport Compo- Designation Location nent Permanent magnets (2 units) – without sensors Clamp DPS 2 Stacker wheel position query Stacker wheel input DPS 4 Sensor: position of retract compartment Reject / retract box DPS 5 Sensor: home position Routing disk drive, left…

• Page 40: Components Of Dispensing Unit And Cassette

  Sensors and electromechanical components Function and Integration Compo- Designation Location nent MA 6 Magnet for retract comportment Reject box SW 1 Reject / retract box pushed in Reject box SM 1 Pressure on sliding surface for emptying Single reject SM 2 Routing disk motor Routing disk drive, left SM 3…

• Page 41: Procedures In The Cmd-V4 (Schematic)

  Procedures in the CMD-V4 (schematic) The following sections show and describe the most important procedures in the CMD-V4 step by step on the basis of this schematic drawing of the CMD- V4 with a vertical output transport (frontload). 1 Shutter…

• Page 42: Dispensing In Customer Direction (Vertical, Frontload)

  Procedures in the CMD-V4 (schematic) Function and Integration Dispensing in customer direction (vertical, frontload) 1. The required number of notes are dispensed successively from each cassette (total of max. 60) (k) 2. The individual notes are moved to the thickness measuring station (i) 3.

• Page 43: Bundle Reject

  Function and Integration Procedures in the CMD-V4 (schematic) Bundle reject 1. — 4. The procedure is the same as for dispensing in customer direction (vertical, frontload). 5. The routing disk moves to the reject/retract position (d). 6. The bundle of notes is transported to the reject compartment of the reject/ retract cassette (g).

• Page 44: Single Reject

  Procedures in the CMD-V4 (schematic) Function and Integration Single reject 1. — 3. The procedure is the same as for dispensing in customer direction (vertical, frontload). 3.1 If a bad note is detected it is rejected via the single reject switch (l) and placed in the single reject compartment (m).

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  Function and Integration Procedures in the CMD-V4 (schematic) 12. Bad notes are taken from the single reject compartment (m) via the stacker wheel (j) and placed in the stacking position of the clamp (e). 13. The routing disk moves to the reject/retract position (d).

• Page 46: Bundle Retract When Notes Are Not Removed

  Procedures in the CMD-V4 (schematic) Function and Integration Bundle retract when notes are not removed 1. — 8. The procedure is the same as for dispensing in customer direction (vertical, frontload). 9. The notes are not removed within the defined time! 10.

• Page 47: Procedures In The Cmd-V4

  Procedures in the CMD-V4 Start-up behavior With a reset or after power-up it is checked whether the CMD-V4 is ready to operate. This is only the case if the command is executed without errors! After device reset, the CMD-V4 is in a defined status.

• Page 48: Determination Of The Device Type

  Procedures in the CMD-V4 Function and Integration Determination of the device type The device type is determined automatically via the components that are connected to the controller board (number of dispensing units, shutter present (yes/no), output direction). Checking the cassettes First of all, the type and quantity of cassettes which are physically available is determined.

• Page 49: Checking Mechanical And Electronic Components

  Function and Integration Procedures in the CMD-V4 Checking mechanical and electronic components Individual components are checked. The following errors may occur: <21> Thickness measuring station defective (DDU) <23> Routing disk defective / blocked (SM 2 / SM 3) <24> Reject / retract drive defective / blocked (MA 6) <25>…

• Page 50: Dispensing

  Procedures in the CMD-V4 Function and Integration Dispensing Checking the basic state A check is run to determine whether: − The transport paths are free. − All required cassette positions are ready for operation and logged on. The number of notes required via the system interface is dispensed from each cassette.

• Page 51: Undefined Notes

  <3x> (too many bundle rejects from cassette x). Dispensing of notes not possible If the CMD-V4 cannot separate a single note, the dispensing process is again initiated. The attempt to dispense is repeated a maximum of five times. The command is then cancelled by the CMD-V4 with the status display <4x>…

• Page 52: Transport

  Procedures in the CMD-V4 Function and Integration Transport The transport functions output notes that have been dispensed or places them in the reject/retract cassette. The term ‘transport’ covers the following functions: − Transport to waiting position − Bundle reject − Cash presentation (incl. waiting for removal) −…

• Page 53: Cash Presentation (Incl. Waiting For Removal), Cash Output

  Function and Integration Procedures in the CMD-V4 Cash presentation (incl. waiting for removal), cash output Before cash is actually transported, the shutter, if present, is opened. Then the notes that have been provided in the waiting position are presented to the customer.

• Page 54: Retracting Cash Without Storing It

  The flag remains set even in the event of a power failure; it is not reset if the device is reset. When the bundle of notes has been removed, the device lock has to be cancelled in order to be able to continue using the CMD-V4. 2-18…

• Page 55: Cassette Handling

  EUR. − Issue date The banknote issue date contains an additional 4-character indicator (YYMM of the issue). This means that the CMD-V4 can process notes which have the same face value but different note characteristics. − Denomination This value defines the note’s denomination (8 characters).

• Page 56: Cmd Controller

  CMD-V4. Data is transferred between the system unit and the CMD-V4 via an RS232 interface. The transfer parameters are identified automatically. The sequencer receives control commands from the higher-level system unit via the RS232C interface, acknowledges them and executes them.

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  2 24 V connection to SCOP card The figure above shows the component side of the CMD controller. The CMD controller controls all procedures in the CMD-V4 and communication with the higher-level system unit. The following functions have been integrated in the CMD controller: −…

• Page 58: Position Of Function Groups

  CMD controller Function and Integration The CMD controller is split up into the following function blocks: − Control block − I/O block with motor control − Photosensor electronics − Thickness sensor electronics − Component control − Serial interface The SCOP can optionally be connected to the CMD controller. It is used to authenticate the dispensing job.

• Page 59: Connectors On The Cmd Controller

  Function and Integration CMD controller Connectors on the CMD controller Connec- Description Mechanical thickness sensor Shutter Transport module V.24 interface from PC Door switch and safety switch in safe V.24 interface SCOP card (AVT2800) Special electronics 24 V power supply 24 V connection to SCOP card (AVT2800) Motor M1 2-23…

• Page 60: Logical Interface

  The pin assignments are described in the «Pin Assignment» chapter. Logical interface All commands from the host system to the CMD-V4 and responses from the CMD-V4 to the host system follow the master/slave principle. This means that the CMD-V4 does not send any spontaneous messages.

• Page 61: Command From Host System

  Meaning Device identifier (dispenser) (ASCII) Command specification (ASCII) Additional specification for command(ASCII) XX … XX Any data (ASCII / HEXA) Acknowledgement by the CMD-V4 Length Contents Meaning Device identifier (dispenser) (ASCII) Command specification (ASCII) Additional specification for command(ASCII) Status code (ASCII) XX …

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  CMD controller Function and Integration Transport: Shutter test Transport: Target = stop over DDblank Cancel Component status Device status Properties Read firmware configuration Read SCOP status Confirm number of banknotes Confirm number of banknotes (without error) Confirm existing cassettes Note parameters II Write firmware configuration Cassette ID (standard) Set minimum quantity…

• Page 63: Control Block

  Function and Integration CMD controller Software transfer: Activate booter Software transfer: Data Software transfer: Firmware hash Software transfer: Read firmware ID Software transfer: Read EEPROM (booter) Software transfer: Write EEPROM (booter) Set the real-time clock Read the real-time clock Read error statistics Delete error statistics Internal commands: Read error information Internal commands: Read EEPROM…

• Page 64: Cpu

  Refer to the «Troubleshooting» chapter for the meaning of the status codes. Function button In some cases it is advisable to check whether the CMD-V4 is ready for operation without using additional tools. For this purpose there is a function button on the controller – beneath the status display.

• Page 65: Photosensor Electronics

  (current and amplification). These parameters are constantly readjusted during operation. The photosensor parameters are stored in a table in CMOS and are not lost when the CMD-V4 is turned off. Upon initial start-up or after clearing of the photosensor CMOS area, initialization takes place automatically when the device is turned on.

• Page 66: Measuring Banknotes With The Double Detection Unit (Ddu)

  Measuring banknotes with the double detection unit (DDU) The DDU in the CMD-V4 is located in the upper dispensing unit. During transport, dispensed notes displace two touch levers with in-built magnets. The Hall sensors opposite them then generate a signal that corresponds to the note thickness.

• Page 67: Component Control

  For the basic version of the CMD-V4 with two double dispensing units in the 4- cassette housing, the drivers for the dispensing clutches, retaining springs and cassette stepper motors are located on the 4-channel distributor board.

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  CMD controller Function and Integration Shutter module control A shutter module can be attached to the controller as an option. Control of the shutter has been integrated in the CMD controller. It consists of the following parts: − Shutter motor driver −…

• Page 69: Stacker Transport

  Function and Integration Stacker transport Stacker transport The stacker transport facility, with its retract function, is located in the upper rack. It can cope with all output variants. The variant is determined exclusively by the output transport facility. The single reject function is available outside EU countries.

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  Stacker transport Function and Integration the clamp with the aid of the in-built belts which are controlled via their own drive motor on the clamp. If a bundle is not removed in time the retract function will transport it from the customer output position to the retract compartment of the reject/retract cassette.

• Page 71: Stacker Transport — Eeprom

  − Version of the EEPROM build − Checksum − Firmware name − Serial number − Type − Hardware configuration of the CMD-V4 − Single reject configuration − Routing disk positions − Offset routing disk The EEPROM must always stay on the stacker transport.

• Page 72: Output Transport

  Output transport Function and Integration Output transport The output transport facility varies depending on the device variant. The following illustration shows an output transport for a rearload device with horizontal cash-out. The output transport is attached to the stacker transport and driven via the CMD controller.

• Page 73: Shutter

  Function and Integration Shutter Shutter The shutter is a flap to keep cash under cover. It is controlled via the CMD controller. 2-37 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 74: Dispensing Unit

  Dispensing unit Function and Integration Dispensing unit 4-cassette housing without dispensing units 2-38 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 75: 4-Cassette Housing With Two Double Dispensing Units And 4-Channel Distributor Board

  Function and Integration Dispensing unit 4-cassette housing with two double dispensing units and 4-channel distributor board Every 4-cassette housing contains four cassette mounts and at least one dispensing unit featuring a thickness measuring station. The second dispensing unit is used when more than two cassettes are configured. The thickness measuring station must always be in the upper dispensing unit..

• Page 76: Dispensing Unit With Dispensing Shaft And Magnetic Clutch

  Dispensing unit Function and Integration The pressure that the notes exert on the dispensing shaft is identified via a pressure sensor. Banknotes are dispensed downward by means of friction. In each case, the dispensing unit extracts just one note and transports it to the stacking transport facility.

• Page 77: Photosensors In The Dispensing Unit

  Function and Integration Dispensing unit is polled via the pressure sensor. The cassettes can be unlocked via the unlocking lever on the housing. Voltages and signals are passed from the controller to the cassette via the cassette connector. The following elements are controlled in the dispensing unit: −…

• Page 78: Reject / Retract Cassette

  Reject / retract cassette Function and Integration Reject / retract cassette The reject / retract cassettes is available in two versions. Depending on the version, they can be opened by means of a key or a toggle. Both versions can be lead-sealed.

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  Function and Integration Reject / retract cassette Green: Cassette ready to be inserted Blue: Cassette has been opened by force The insertion mechanism is installed at the front. The notes are inserted in a slanted position from above at the front. A toothed wheel on the right-hand cassette side drives two intake rollers which transport the individual notes or bundles into the cassette.

• Page 80: Cash-Out Cassettes

  Any subsequent attempt to insert the cassette with an open visor is stopped. If the indicator is blue and the visor is closed, the cassette can be inserted in the CMD-V4. Cash can be dispensed. The tamper indicator can be reset by opening the lid. A display window on the…

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  Function and Integration Cash-out cassettes The cassette shutter is designed as a visor. The pressure is created by a pressure carriage operated by a stepper motor. The pressure carriage is guided in the side panel of the cassette. The cassette number is preset at the production plant before shipment. It is stored in EEPROM and can be changed via a software command.
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  Cash-out cassettes Function and Integration 2-46 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 83: Device Overview And Operation

  Device Overview and Operation Device overview 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 84: Horizontal Cash-Out Frontload

  Device overview Device Overview and Operation Horizontal cash-out Frontload 1 Double dispensing unit with DDU 8 Reject / retract cassette 2 4-cassette housing 9 Status display 3 4-channel distributor print 10 Function key 4 Double dispensing unit 11 Cash-out cassette 1 5 Stacker 12 Cash-out cassette 2 6 CMD controller…

• Page 85: Horizontal Cash-Out Rearload

  Device Overview and Operation Device overview Horizontal cash-out Rearload 1 Horizontal output transport RL 8 Reject / retract cassette 2 Double dispensing unit with 9 Status display 10 Function key 3 4-cassette housing 11 Cash-out cassette 1 4 4-channel distributor print 12 Cash-out cassette 2 5 Double dispensing unit 13 Cash-out cassette 3…

• Page 86: Vertical Cash-Out Frontload

  Device overview Device Overview and Operation Vertical cash-out Frontload 1 Stacker 8 Reject / retract cassette 2 Double dispensing unit with 9 Status display 10 Function key 3 4-cassette housing 11 Cash-out cassette 1 4 4-channel distributor print 12 Cash-out cassette 2 5 Double dispensing unit 13 Cash-out cassette 3 6 Vertical output transport FL…

• Page 87: Vertical Cash-Out Rearload

  Device Overview and Operation Device overview Vertical cash-out Rearload 1 Vertical output transport RL 8 Reject / retract cassette 2 Double dispensing unit with DDU 9 Status display 3 4-cassette housing 10 Function key 4 4-channel distributor print 11 Cash-out cassette 1 5 Double dispensing unit 12 Cash-out cassette 2 6 Stacker…

• Page 88: 1-Cassette Housing With Single Dispensing Unit

  (DDU), and two plain single dispensing units. The CMD-V4 with 1-cassette housings can be shipped in all variants that are available for 4-cassette housings (see figures above). 1 Single dispensing unit with DDU…

• Page 89: Function Elements And Controls

  Device Overview and Operation Device overview Function elements and controls 1 Status display (two 7 segment displays, first digit above) 2 Function key 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 90: The Cassettes

  The cassettes Device Overview and Operation The cassettes Cash-out cassette 1 Pull-back handle 10 Inset for setting the banknote 2 Banknote rail height 3 Slide for low cash sensor 11 Latching button (optional) 12 Free space for validity 4 Pressure carriage identification 5 Tamper indicator blue/green 13 Free space for cassette label…

• Page 91: Reject / Retract Cassette

  Device Overview and Operation The cassettes Reject / retract cassette 1 Box lid 5 Tamper indicator blue/green 2 Retract compartment lever 6 Cassette handle 3 Retract compartment 7 Locking lever (optional lock) 4 Reject compartment 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 92: Removing The Cassette

  The released cassette is automatically pushed out of the dispenser by several centimeters. Raise the cassette handle (2) and pull the cassette out of the CMD-V4 by the handle (3). While pulling the cassette, support it from underneath with your free hand.

• Page 93: Opening The Cassette

  Device Overview and Operation The cassettes Opening the cassette The procedure for opening cash-out cassettes and reject/retract cassettes is the same. • Remove the cassette (see section «Removing the cassette»). When the cassette does not have a lock, turn the green locking lever in the direction of the arrow (1) and lift the cassette lid in the direction of the arrow (2).

• Page 94: Emptying The Reject / Retract Cassette

  The cassettes Device Overview and Operation Emptying the reject / retract cassette The reject / retract cassette is divided into a reject and a retract compartment. Banknotes which are not removed by the customer after the cash dispensing procedure are returned to the retract compartment. Cash which has been incorrectly dispensed or which was dispensed for test purposes is stored in the reject compartment.

• Page 95: Setting The Low Cash Sensor

  Device Overview and Operation The cassettes Setting the low cash sensor As an option, the cash-out cassettes can be equipped with a low cash sensor. With this function, a microswitch reports to the connected device that the cassette only contains a certain number of banknotes. To set to the desired minimum banknote quantity, proceed as follows: •…

• Page 96: Setting The Banknote Width

  The cassettes Device Overview and Operation Setting the banknote width The banknote width has to be set before the cassette is used for the first time or when a different currency or denomination is used in the cassette. • Remove and open the cassette (see section «Opening the cassette»). Removing banknotes Press the green latching button (1) while pushing the pressure carriage…

• Page 97: Removing The Banknote Rails

  Device Overview and Operation The cassettes Removing the banknote rails • Pull up the horizontal tab at the end of the banknote rail to lift the catch (2) above the crosspiece underneath the tab. At the same time push against the nose of the rail (3) with the thumb of your other hand in the direction of the cassette handle.

• Page 98: Inserting The Banknote Rails

  The cassettes Device Overview and Operation Put the tip of a screwdriver in the hole in the rail (1) and use it as a lever to move the rails in the direction of the arrow (2). Removing the banknote rail – note width less than 110 mm If the banknote rail is set to a banknote width of less than 110 mm, proceed as follows: •…

• Page 99
  Device Overview and Operation The cassettes The left rail and the right rail are inserted in the same way. Slide the protruding end of the rail (1) under the lower edge of the pull-back handle if necessary and press the rail (on the dispensing side of the cassette) into the slot for the required banknote width.
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  The cassettes Device Overview and Operation The banknote rail has been inserted correctly if you can see the dimension required in the cutout (1) and the rail is properly locked in place (2). The tab of the rail (1) must lie flat on the crosspiece.
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  Device Overview and Operation The cassettes Inserting the banknote rail — note width less than 110 mm If the banknote width is less than 110 mm, please proceed as follows: • Push the pressure carriage all the way to the end of the cassette which has the cassette handle (see section «Removing the banknotes»).

• Page 102: Setting The Banknote Height

  The cassettes Device Overview and Operation Setting the banknote height • Press the two catches (1) towards each other and remove the inset (2) in the direction of the lid center. 3-20 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 103
  Device Overview and Operation The cassettes • Set the required note height (3) and push the insets back in (4) until they snap into place. Make sure that the insets are set to the same note height at all six positions.

• Page 104: Filling The Cash-Out Cassette

  The cassettes Device Overview and Operation Filling the cash-out cassette Filling the cash-out cassettes includes the following steps: − Preparing the cash-out cassette − Preparing the banknote bundles − Inserting banknote bundles In general, all banknotes complying with the requirements of the national bank are suitable for use in the cash-out cassette.

• Page 105
  Device Overview and Operation The cassettes Remove the cash-out cassette from the CMD-V4 (see section «Removing the cassette»). Place the cash-out cassette (1) on the loading aid as shown in the picture, and open the cassette lid (see the section «Opening the cassette»).

• Page 106: Preparing The Banknote Bundles

  The cassettes Device Overview and Operation Preparing the banknote bundles Check the banknotes for damages before you put them into the cash-out cassettes. Sort out the damaged banknotes and/or remove clips, needles or other foreign objects. The following banknotes should be rejected: torn, glued, folded, creased, stapled or clipped banknotes.

• Page 107: Inserting Banknote Bundles

  Device Overview and Operation The cassettes Inserting banknote bundles Also follow the instructions for filling the cash-out cassette on the inside of the cassette cover. General instructions for filling the cassette Remove any existing bank wrappers made of paper, plastic or rubber before inserting the banknote bundle.

• Page 108
  The cassettes Device Overview and Operation New and used banknote bundles If you use new and used banknote bundles in one cassette, always insert the bundles with the used banknotes into the cassette first. Then insert the bundles with the new banknotes after you separated them at the cut edges (see the section «Preparing the banknote bundles»).
• Page 109
  Device Overview and Operation The cassettes Always insert banknote bundles which are bent horizontally into the cash-out cassette in such a way that the side of the bundle bulging out is pointing towards the pressure carriage. Take the banknote bundles from the packaging, fan the banknotes and put them into the cassette as shown in the picture.

• Page 110: Special Comments For Deformed Banknotes

  The cassettes Device Overview and Operation Special comments for deformed banknotes Possible deformation of banknotes Type A: Type B: Type C: Deformation near the S shape Wavy shape hologram Type A: Turn the bundle so that the deformed corner of the banknote is pointing towards the cassette end from which the banknotes are dispensed and not to the pressure carriage.

• Page 111
  Device Overview and Operation The cassettes Type C: If the bundle has a wavy shape as a result from having been tied, turn it so that the deformed corners are pointing towards the end from which the banknotes are dispensed and not towards the pressure carriage.

• Page 112: Inserting The Cassette

  The cassettes Device Overview and Operation Inserting the cassette The procedure for inserting cash-out cassettes and reject/retract cassettes is the same. Closing the cassette If the cassette does not have a lock, you must close the cassette lid (1) and turn the green locking lever (2) to the left.

• Page 113: Inserting The Cassette

  Device Overview and Operation The cassettes Inserting the cassette Normally the tamper indicator (1) is ’green’. If the indicator is blue, the cassette has been tampered with or has been forced open (tamper indicator). To switch the tamper indicator to green, proceed as follows: •…

• Page 114: Cassette Initialization

  Cassette initialization Device Overview and Operation Cassette initialization The initialization of the cassettes is necessary in case of new types of banknotes or cassettes. With the initialization the system will be informed about the cassette number, the currency and the denomination of the banknotes.

• Page 115
  Device Overview and Operation Determining the reference value • Holding the green locking handle, pull out the CMD-V4 as far as possible (see chapter «Removal/Installation of Components», section «Pulling out / pushing in the CMD-V4»). If the locking handle jams and you cannot pull out the CMD-V4, you should always see the chapter «Troubleshooting».

• Page 116: Function Test

  Function test Device Overview and Operation Function test In some cases it is useful to check whether the CMD-V4 is ready for operation without using other tools. There is a function button on the controller for this purpose. Pressing this button lets you cycle through the possible functions on the status display.

• Page 117
  Device Overview and Operation Function test FW Build The version number is displayed in alternating mode. Example: As far as the firmware build is concerned (to be read with DEF), Build=1.137 the version number 1.137 is shown as follows: 11 for 2 seconds 37 for 1 second After nine attempts, the device returns to normal mode.
• Page 118
  Function test Device Overview and Operation 3-36 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 119: Start-Up

  The following tasks have to be carried out in the specified sequence when the cash media dispenser (CMD-V4) is started up for the first time: 1. Adjust the cash cassettes to the note size if this was not done at the production plant 2.

• Page 120: Start-Up After Component Replacement

  Start-up after component replacement The following steps are necessary when you have replaced components in the CMD-V4: 1. Initialize the CMD-V4 2. Adjust the cash cassettes to the note size if this was not done at the production plant (if replacement makes this necessary) 3.

• Page 121: Electronic Adjustments For The Cmd-V4

  Shutter Remove cassettes before initializing photosensors; photosensors must not be covered (KDIAG: DXM) Remove cassette with the CMD-V4 turned on (normal mode but not in the process of dispensing) and reinsert it Calculate reference values with initialized/inserted cassettes containing real cash (KDIAG menu: Applications‚ Init. CMD-V4) **** Initialize cash cassettes (KDIAG menu: Applications‚…

• Page 122: Initializing The Cmd-V4

  All connectors on the CMD controller must have been plugged in. • Connect jumper 7 on the CMD controller (Clear CMOS) before turning on the device. Turn on the CMD-V4. Leave jumper 7 connected until the status display shows the value ‘io’. •…

• Page 123: Jumper Settings On The Cmd Controller

  Start-up Initializing the CMD-V4 Jumper settings on the CMD controller Position of the jumper panel on the CMD controller Position of the jumper panel on the CMD controller 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 124
  Initializing the CMD-V4 Start-up The 10-position jumper panel beneath the status indicator controls the following settings: Jumper Name Open Connected Door Ignore door sensor Heed door sensor when when encryption is encryption is activated activated SCOP Disable SCOP Enable SCOP handling…

• Page 125: Default Settings

  Start-up Initializing the CMD-V4 Default settings Jumper connected Battery Jumper connected to just one pin DOOR (possibility of enabling DOOR or SCOP) 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 126: Adjusting Cash Cassettes To The Note Size

  Adjusting cash cassettes to the note size Start-up Adjusting cash cassettes to the note size Refer to the «Setting the banknote width» and «Setting the banknote height» sections in the «Device Overview and Operating» chapter. Filling cassettes with real cash and inserting them When the device has been turned on and no errors have occurred, the cash- out cassettes have to be filled with real cash.

• Page 127: Troubleshooting

  Additional messages may be displayed during initialization, after powering up and after a reset. It is also possible to run an internal test to see if the CMD-V4 is ready for operation. You can find more on this in the «Function test» section of the «Device Overview and Operation»…

• Page 128: Displays At Startup

  Displays at startup Troubleshooting Displays at start-up Meaning Reaction No power supply Switch on the device. Controller faulty Replace the controller. Controller test after Power None On (displays are flashing and keep changing) Warning: Battery too weak Replace battery (controller) Controller faulty Replace the controller.

• Page 129: Displays In Normal Operation

  Troubleshooting Displays in normal operation Displays in normal operation Error Meaning Explanation / Measures code No power supply Switch on the device. Start-up (after RESET or Wait until power up is completed. electronics self-test) Burn; program controller Compare; check controller Controller OK No error Faulty software…

• Page 130
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Controller faulty When starting the CMD-V4, the power-up test detected a serious fault in the electronics of the controller. The controller must be replaced. Software missing Reload firmware. (download)
• Page 131
  Verify that the connectors on the CMD controller or at the photosensor elements are plugged in properly. Then return the CMD-V4 to cash- out position in the safe, thereby closing the safety switch and starting the CMD-V4 again (Reset). If the status display continues to show ’18’…
• Page 132
  (SAT) or the controller has to be replaced. If the magnet moves all the way, the CMD-V4 can go back into operation. If the fault recurs within a short time and checking the single reject…
• Page 133
  Then return the CMD-V4 to cash- out position in the safe, thereby closing the safety switch and starting the CMD-V4 again (Reset).
• Page 134
  MA6 has been plugged in correctly. Check whether the digital photosensor is firmly attached to the switchover lever. Place the CMD-V4 in the safe in its dispensing position (safety switch closed). Reinsert the RR cassette, select test…
• Page 135
  Select ’1’ (Reset) on the function button. If the motor tries to start, but there is a loud running noise: check the cash paths of the CMD-V4 for a massive note jam. Check the inlet to the reject/retract cassette for jammed notes.
• Page 136
  CMD-V4 in the safe to cash-out position (safety switch closed) and select test function 2 (mechanical test) on the function button after starting up the CMD-V4: if this test function once again ends with status display ’26’, the SAT or the controller must be replaced.
• Page 137
  Verify that the connectors at the CMD-V4 are properly plugged in. Set the CMD-V4 in the safe to cash-out position (safety switch closed) and select test function 1 (Reset) on the function button. If status code ’29’ reappears after…
• Page 138
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Too many problems during Bundle rejects can be caused by dispensing from cassette x extremely skewed banknotes or (x = 1 – 6) banknotes that are extracted in an uncontrolled way or by problems with the photosensors.
• Page 139
  Troubleshooting Displays in normal operation Error Meaning Explanation / Measures code Too many problems during 5. Check whether the magnet for dispensing from cassette x the retaining shaft moves stiffly. (x = 1 – 6) Do this by pressing its anchor. (If necessary check the movement of the magnet with test function ‘2’ –…
• Page 140
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Cash could not be Verify that the connectors on dispensed or faulty amount the CMD controller and at the of pressure against the plug connection of dispensing banknotes when a unit ’x’…
• Page 141
  Troubleshooting Displays in normal operation Error Meaning Explanation / Measures code Cash could not be 2.) Re-insert the cassette. Can you dispensed or faulty amount hear the pressure carriage of pressure against the moving forward? banknotes when a cassette is inserted — If there is no noise, verify that (x = 1 — 6) the connectors on the CMD…
• Page 142
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Too many poor quality Too many double or excessively notes (x=1-6) wide/narrow notes were detected during dispensing from cassette x. Remove cassette x, and check whether the right type of banknote was inserted.

• Page 143: Dirty Photosensors / Sensors

  Reset (set CMD-V4 to dispensing position). Note: When this error has occurred for the first time, the CMD-V4 will continue to function until operation shuts down automatically when the level of dirt increases. B) If a cassette cannot be inserted…

• Page 144
  (x = 1 — 6) relevant dispensing unit and the associated prism in the pressure carriage of the cassette. Then execute a Reset (set CMD-V4 to dispensing position). Use the ’DYK’ self-test program (check status of photosensors/photosensor amplifiers) to check the level of dirt on all photosensors in KDIAG: Photosensors with status ’3’…
• Page 145
  (reset), remove the stacker unit and, from below, clean the surfaces of the prism between the stacker wheels. Put the CMD-V4 back in its dispensing position. If the status display continues to show error code ’90’ after powering up (reset), the stacker has to be replaced.
• Page 146
  (P; two reject) PS2 glass-clear surfaces opposite the transmitter/receiver) with a brush or compressed air. After cleaning, set the CMD-V4 to home position and Cash-out photosensor wait for start-up or select ’1’ (Reset) PS27 (P) on the function button.

• Page 147: Checking The Note Paths

  • Open the safe door (see the operating manual of the basic device). • Holding the green locking handle, pull out the CMD-V4 as far as possible (see chapter «Removal/Installation of Components», section «Pulling out / pushing in the CMD-V4»).

• Page 148: Locking/Unlocking Handle Blocked

  If the banknote clamp is not in the stacking position, try carefully to move it down into the stacking position. When the banknote clamp is down, you can activate the emergency unlock function (1) on the CMD-V4 and pull out the CMD-V4. 5-22 Cash Media Dispenser Version 4 — Service Manual…

• Page 149: Checking The Vertical Transport

  Troubleshooting Locking/unlocking handle blocked Checking the vertical transport Raise the appropriate locking handle (1) or (2) of the dispensing unit and move the cover forward. Check the upper or lower area of the vertical transport facility and remove any notes that are there (1). Swing the cover back until you hear it click into place.

• Page 150: Checking The Dispensing Areas

  Locking/unlocking handle blocked Troubleshooting Checking the dispensing areas In the dispensing units the dispensing area (inside the device) must be checked. The dispensing areas can only be checked when the cassettes have been removed from the dispensing units (see chapter «Device Overview and Operation», section «Removing the cassette»).

• Page 151: Checking The Stacker And Output Transport

  Troubleshooting Locking/unlocking handle blocked Checking the stacker and output transport Do not try to open the clamp by force; you could damage it. Stacker wheel area Check the area round the vertical transport and if necessary remove any notes. 5-25 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 152
  Locking/unlocking handle blocked Troubleshooting Single reject area The function of the single reject depends on the individual configuration. Push the green unlocking levers (1) out, and pull the flap (2) forward. Check the dispensing area and if necessary remove the banknotes. 5-26 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
• Page 153
  Troubleshooting Locking/unlocking handle blocked Gear tracks of the stacker and output transport Horizontal output If the clamp has come to a standstill at a position outside the stacking position, you may need to check and clean the gear tracks (1). Gear tracks of the output transport Vertical output If the clamp has come to a standstill at…
• Page 154
  After checking the cash paths, proceed as follows: • After checking the cash paths push the CMD-V4 by the green locking lever back into the safe as far as possible (see the operating manual of the basic device).

• Page 155: Removal/Installation Of Components

  V4, please be sure to check the «Troubleshooting» chapter. Pushing it in: Push the CMD-V4 in the device as far as possible by the green locking/unlocking handle (the CMD-V4 must audibly click into place). 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 156: Cmd Controller

  CMD controller Removal/Installation of Components CMD controller The CMD controller is removed including the cover. To remove the CMD controller first detach all connectors from the controller. Push the fastening bolts (1) to (5) together and carefully remove the CMD controller. The EEPROM (6) must always stay on the stacker.

• Page 157: Stacker

  Removal/Installation of Components Stacker Stacker • Remove the CMD controller (see section «CMD controller»). • Remove the reject / retract cassette (see chapter «Device Overview and Operation», section «Removing the cassette»). Push the locking/unlocking lever to the left (see arrow 1) until it snaps into place.

• Page 158
  Stacker Removal/Installation of Components The picture shows the position of the bordering screws for the stacker. 1 Bordering screw on the left 2 Bordering screw on the right The following table provides an overview of the bordering screws which are required for the individual systems.

• Page 159: Horizontal Output Transport

  Removal/Installation of Components Horizontal output transport Horizontal output transport Remove connector (1) on the left-hand side of the CMD-V4 and remove the two screws (2) and (3). Remove screws (1) and (2) on the right-hand side. Pull the output transport apart slightly…

• Page 160: Ouput Transport Procash 2000Xe Rl

  Ouput transport ProCash 2000xe RL Removal/Installation of Components Ouput transport ProCash 2000xe RL • Pull the customer panel out of the device (refer to the operating and service manuals of the ProCash 2000xe). Detach connector (1) and remove the cable from the securing clips. Loosen screws (2) and (3) and pull the plate (4) a little out of the device (see arrow).

• Page 161: Output Transport Procash 2050Xe

  Removal/Installation of Components Output transport ProCash 2050xe Output transport ProCash 2050xe • Pull the cash media dispenser out of the device (refer to the operating and service manuals of the ProCash 2050xe). Detach connector (1) from the CMD controller. Remove screws (2) and (3). Remove screws (1) and (2) on the other side.

• Page 162: Ouput Transport Procash 2100Xe Rl

  Ouput transport ProCash 2100xe RL Removal/Installation of Components Ouput transport ProCash 2100xe RL • Open the door of the operating unit and pull the customer panel out of the device (see the operating and service manuals of the ProCash 2100xe). Detach connector (1) and remove the cable from the securing clips.

• Page 163: Shutter Procash 2000Xe Rl

  Removal/Installation of Components Shutter ProCash 2000xe RL Shutter ProCash 2000xe RL • Pull the customer panel out of the device (refer to the operating and service manuals of the ProCash 2000xe). Detach connector (1). Loosen screw (2) and unhook the ground strap.

• Page 164: Shutter Procash 2050Xe Rl

  Shutter ProCash 2050xe RL Removal/Installation of Components Shutter ProCash 2050xe RL • Pull the customer panel out of the device (refer to the operating or service manual of the ProCash 2050xe). Detach connector (1). Loosen screw (2) and unhook the ground strap (3).

• Page 165: Shutter Procash 2100Xe Rl

  Removal/Installation of Components Shutter ProCash 2100xe RL Shutter ProCash 2100xe RL • Open the door of the operating unit and pull the customer panel out of the device (see the operating or service manual of the ProCash 2100xe). Loosen screw (1) and detach connector (2).

• Page 166: Shutter Procash 2150Xe Rl

  Shutter ProCash 2150xe RL Removal/Installation of Components Shutter ProCash 2150xe RL • Pull out the customer panel (refer to the operating or service manual of the ProCash 2150xe). Loosen screw (1) on the bottom of the shutter. Push the cable (2) a little to the right, unhook it on the left side and remove it to the left.

• Page 167: Distributor Board

  Removal/Installation of Components Distributor board Distributor board • Remove all cassettes from the CMD-V4 (see chapter «Device Overview and Operation», section «Removing the cassette»). Detach tab connectors (1) and (2) from the controller and connectors (3) and (4) from the distributor board.

• Page 168
  Distributor board Removal/Installation of Components While pushing catches (1) and (2) in the direction of the arrow, detach connector (3) forwards. Proceed in the same way for the other three connectors. Push the white pins (1) to (6) down and remove the distributor board with its cover.

• Page 169: Dispensing Units

  Removal/Installation of Components Dispensing units Dispensing units The 4-cassette housing can accommodate two double dispensing units. The upper dispensing unit always includes the thickness measuring station. The two dispensing units must not be confused. Remove the cover (1) by pulling it off. Upper dispensing unit with thickness measuring station Removal…

• Page 170
  Dispensing units Removal/Installation of Components The upper dispensing unit accommodates the thickness measuring station which is connected to the CMD controller via a cable. This cable must be unplugged (1). Detach connector (2) from the distributor board. Remove the dispensing unit in the direction of the arrow.

• Page 171: Lower Dispensing Unit

  Removal/Installation of Components Dispensing units Connect the cables to the CMD controller (1) and the distributor board (2). • Mount the cover. Lower dispensing unit Turn the locking/unlocking levers (1) and (2) on the left side of the dispensing unit by 90° counterclock- wise.

• Page 172
  Dispensing units Removal/Installation of Components Installation Carefully push the connecting cable (1) between the toothed wheels and the device panel. • Insert the dispensing unit and close the latches. If you cannot close them, check the proper fit of the dispensing unit. •…

• Page 173: Clamp

  Removal/Installation of Components Clamp Clamp Removal Turn the two routing disks (1) and (2) in the direction of the arrow as far as possible. The clamp closes at the same time and has to engage. Turn the routing disks back by approx. 90°…

• Page 174
  Clamp Removal/Installation of Components When removing the clamp remember that the ball bearings are loosely attached and can fall out. Remove the clamp upwards. Remove the ball bearings with the black hooks (1) and the toothed wheels (2) on both sides of the clamp.
• Page 175
  Removal/Installation of Components Clamp Push out the securing pin (1) and hold onto the cable. Loosen the cable fixing (1) and pull out the cable. Careful! Make sure that the cable is not pulled back again and secure it, if necessary. Installation Feed the cable in (1) as shown in the picture by moving it slightly back and…
• Page 176
  Clamp Removal/Installation of Components Pull the cable (1) taut. Insert the securing pin (2) with the clamp open. (In the illustration the cable is not yet pulled taut). Close the clamp. The two latches, one on each side, must be engaged manually.

• Page 177: Maintenance And Service

  Maintenance Maintenance intervals Preventive maintenance is required for the CMD-V4 every two years or, at the latest, after 200,000 transactions. Performing maintenance All photosensors are only allowed to be cleaned in a dry state.

• Page 178
  CMD has to be initialized and reference values have to be calculated for all note types (See the «Initializing the CMD-V4» section in the «Start-up» chapter. Then, using a test program or the actual application, you have to run a dispensing test in which at least five notes have to be dispensed from each cassette without errors.

• Page 179: Stacker

  Maintenance and Service Maintenance Stacker • Visually inspect the stacker for damage and dirt. • Clean the stacker using a vacuum cleaner, brush, cloth or compressed air. • Clean all photosensors using a brush, cloth or compressed air. All photosensors are only allowed to be cleaned in a dry state. •…

• Page 180: Reject / Retract Cassette

  Maintenance Maintenance and Service • Clean the cash-out cassettes using a vacuum cleaner, brush, cloth or compressed air. • Check the settings for the correct note size (in the cover too). • Check the cassette pressure carriage to see that it is in its position properly, and adjust it if necessary.

• Page 181: Approved Maintenance Materials

  Maintenance and Service Maintenance Approved maintenance materials You can order the items listed below electronically or from our service partner. Orders: http://extranet.wincor-nixdorf.com http://its.siemens.de/lobs/its/its_log/ersin_gr.htm E-mail for logistics questions: mailto:serviceslogistic@wincor-nixdorf.com E-Mail for technical questions: mailto:servicesupport@wincor-nixdorf.com Commercial name / product name Code number Stock — number Ballistol oil…

• Page 182
  You will find the address in the internet: http://www.wincor-nixdorf.com/internet/index.html You will find a list of all the cleaning and maintenance materials released by Wincor Nixdorf in the intranet or extranet. Please note the manufacturer’s specifications on the packaging and on the enclosed information sheet.

• Page 183: Pin Assignments

  Pin Assignments Power supply connector (supply voltage) Connector: 2-pin AMP, pins 90° Signal name Meaning P24 V Supply voltage +24 V GNDNT Ground for +24 V Safety switch Connector: 3-pin DUBOX, 1 row, 90° Signal name Meaning Relay Safety cut-off relay Ground not connected Basic module…

• Page 184
  Basic module Pin Assignments Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning SM6PH1P Stepper motor SM6 phase 1, Plus connection SM6PH1M Stepper motor SM6 phase 1, Minus connection SM6PH2P Stepper motor SM6 phase 2, Plus connection SM6PH2M Stepper motor SM6 phase 2, Minus connection Single reject switch, Plus connection Single reject switch, Minus connection…

• Page 185: Main Motor M1

  Pin Assignments Main motor M1 Main motor M1 Elements DCM1 Main motor Connector: 2-pin AMP, female connector 90° Signal name Meaning Main motor, Plus connection Main motor, Minus connection Stacker Elements DCM3 Swiveling motor for collecting tray DPS1/DPS3 Digital photosensors for collecting tray position DCM5 Stepper motor for bundle reject switch DPS8/DPS9…
• Page 186
  Stacker Pin Assignments Connector: 34-pin DUBOX, 2 rows, 90° Signal name Meaning SM5PH1P Stepper motor DCM5 phase 1, Plus connection SM5PH1M Stepper motor DCM5 phase 1, Minus connection SM5PH2P Stepper motor DCM5 phase 2, Plus connection SM5PH2M Stepper motor DCM5 phase 2, Minus connection DC motor DCM3, Plus connection GNDL…

• Page 187: Frontload Module

  Pin Assignments Frontload module Signal name Meaning IQLS Photosensor transmit current Plus (PS22, PS18, PS19) IQLS34VN Photosensor transmit current Minus Free Timing disk of main motor, Power supply T1OUT Timing disk of main motor, output signal Timing disk of main motor, Ground Free Free Free…

• Page 188
  Dispensing unit 1 (module positions 1 and 2) Pin Assignments Dispensing unit 1 (module positions 1 and Elements CL1, CL2 Electromagnetic clutch (dispensing unit — position 1, 2) HR1,HR2 Lifting magnet retaining spring (dispensing unit — position 1, 2) PSD1/2 Photosensor dispensing sensor, controlled (dispensing unit — position 1, 2) PSE1/2…

• Page 189: Dispensing Unit 1 (Module Positions 1 And 2)

  Pin Assignments Dispensing unit 1 (module positions 1 and 2) Signal name Meaning Ground for pressure measurement (dispensing unit — position 1) Ground for pressure measurement (dispensing unit — position 2) UANDR1 Signal of pressure measurement (dispensing unit — position 1) UANDR2 Signal of pressure measurement (dispensing unit — position 2)

• Page 190: Cassette Connector At Dispensing Unit 1

  Cassette connector at dispensing unit 1 Pin Assignments Cassette connector at dispensing unit 1 (Module positions 1 and 2) Elements Serial EEPROM Stepper motor Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning EEDAT serial EEPROMs: data line for cassette 1 EEDAT serial EEPROMs: data line for cassette 2 EETAKT…

• Page 191: Dispensing Unit 2

  Pin Assignments Dispensing unit 2 Dispensing unit 2 Module positions 3 and 4 Elements CL3, CL4 Electromagnetic clutch (dispensing unit — position 3, 4) HR3, HR4 Lifting magnet retaining spring (dispensing unit — position 3, 4) PSD 3/4 Photosensor dispensing sensor, controlled (dispensing unit — position 3, 4) PSE 3/4 Photosensor ‘cassette empty sensor’ (dispensing unit -…

• Page 192
  Dispensing unit 2 Pin Assignments Signal name Meaning Ground for pressure measurement (dispensing unit — position 3) Ground for pressure measurement (dispensing unit — position 4) UANDR3 Signal of pressure measurement (dispensing unit — position 3) UANDR4 Signal of pressure measurement (dispensing unit — position 4) IAN34IN Transmit current for pressure measurement…

• Page 193: Cassette Connector At Dispensing Unit 2

  Pin Assignments Cassette connector at dispensing unit 2 Cassette connector at dispensing unit 2 (module positions 3 and 4) Elements Serial EEPROM Stepper motor Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning EEDAT serial EEPROMs: data line for cassette 3 EEDAT serial EEPROMs: data line for cassette 4 EETAKT…

• Page 194: Extension Connector For Dispensing Unit 3

  Extension connector for dispensing unit 3 Pin Assignments Extension connector for dispensing unit 3 (module positions 5 and 6) An extension PCB containing the power drivers, power sources, level converters and the like is used for dispensing unit 3 (positions 5 and 6). Logical signals (TTL level or analog level) are passed via the extension connector.

• Page 195
  Pin Assignments Extension connector for dispensing unit 3 Signal name Meaning Ground P12V Power supply for pressure measurement in the dispensing unit UANDR5 Measuring signal for cassette 5 UANDR6 Measuring signal for cassette 6 IQLS56VN Photosensor transmit current Supply voltage ULANDR Analog voltage for pressure measurement power source…

• Page 196: Connector For Shutter (Incl. Z Module)

  Connector for shutter (incl. Z module) Pin Assignments Connector for shutter (incl. Z module) Elements DCM7, DCM8 Shutter motor, DC DPS10/11, Digital photosensors for shutter position DPS12/13 DCM4 Stepper motor for Z module drive PS27 / PS28 Cash path monitoring in the Z module Connector: 15-pin DSUB, pins 90°…

• Page 197
  Pin Assignments Connector for shutter (incl. Z module) When the cash has been transported to the output slot, the shutter is moved back to the ‘CLOSED’ position until the transition from L L to H H has been completed. (L = 0 V — H = +12 V) RMSH2N RMSH1N Meaning…

• Page 198: Connector For Thickness Measuring Station

  Connector for thickness measuring station Pin Assignments Connector for thickness measuring station Elements Optical thickness measuring DMLED1, DMLED2 Transmit diodes DMPHT1, DMPHT2 Receive transistors Mechanical thickness measuring Reflective photosensors 1, 2 Connector: 10-pin DUBOX, pins, 2 rows, 90° Signal name Meaning DMLED1IN Transmit current for IR LED of reflective…

• Page 199: Connection Of Door Switch

  Pin Assignments Connection of door switch Connection of door switch Elements Solenoid-operated switch Door switch of safe door Bridge Reports that the solenoid-operated switch is connected Connector: 4-pin DUBOX, 1 row, 90° Signal name Meaning TUERM Solenoid-operated switch / Door switch of safe door Ground for solenoid-operated switch TUERB…

• Page 200: Rs232C Connection

  RS232C connection Pin Assignments RS232C connection The controlling system unit (PC) is connected via this RS232C interface. Connector: 9-pin Sub-D, pins 90° Signal name Meaning DCD1 Carrier Detect RXD1 Receive Data (IN) TXD1 Transmit Data (OUT) DTR1 Data Terminal Ready Ground DSR1 Data Set Ready…

• Page 201: Cmd Controller

  Pin Assignments CMD controller CMD controller Connectors at the left side of the controller: X1 mechanichal thickness sensor Dubox connector, 8-pin (Reihe = 2466407537, Sohn = 2466410537) Designation + 5 V Measuring input for the first analog Hall sensor + 5 V Measuring input for the second analog Hall sensor X2 shutter JST pin connector model PHD, 2 x 10-pin, S20B-PHDSS (90°)

• Page 202
  CMD controller Pin Assignments Designation Measuring input for phototransistor of PS28 or PS29 (rear edge control) (PSR7) + current for transmit diodes from PS27, PS28 or PS26, PS29 (LSISH) Gate input of shutter1 Gate input of shutter2 Gate input of shutter3 Gate input of shutter4 Jumper coding Pin 19…
• Page 203
  Pin Assignments CMD controller X3 transport module JST pin connector model PHD, 2 x 6-pin, S12B-PHDSS (90°) (Reihe = A3C40015986, Sohn = A3C40015984) Designation + 5 V Gate input of HS4 (sensor for clamp end position) N.C. Gate input of transport1 Gate input of transport2 Gate input of transport3 Gate input of transport4…
• Page 204
  CMD controller Pin Assignments X4 V.24 interface from PC Designation + 5 V Gate input of HS4 (sensor for clamp end position) N.C. Gate input of transport1 Gate input of transport2 Gate input of transport3 Gate input of transport4 8-pin Western (Reihe = 5603107937;00 or A3C40016907, Sohn = 5603111937) Designation N.C.
• Page 205
  Pin Assignments CMD controller X5 USB interface from PC USB connector B-type, (Reihe: 0150507337;00) Designation N.C. USB-Data — USB-Data + Shielding Shielding X6 Door switch and disconnector in safe JST pin connector model PHD, 2 x 5-pin, S10B-PHDSS (90°) (Reihe = A3C40016307;00, Sohn = A3C40016306) Designation N.C.
• Page 206
  CMD controller Pin Assignments X7 V.24 interface to AVT2800 (SCOP card) JST pin connector model PH, 6-pin, B6B-PH-K-S (upright) (Reihe = 9405007037, Sohn = 9405010037) Designation n. c. (DSR not connected) DTR / RTS X8 NEN from special electronics module JST pin connector model PH, 2-pin, S2B-PH-K-S (90°) (Reihe = A3C40014712;11, Sohn = A3C40014711) Designation…
• Page 207
  Pin Assignments CMD controller Connectors at the top side of the controller: X10 24-V connection to AVT2800 (SCOP card) 2-pin Mini-Fit 39-30-1020 (Reihe = A3C40029754, Sohn = A3C40029755) Designation + 24 V X11 motor M1) 6-pin Mini-Fit 39-30-1060 (Reihe = A3C40030083, Sohn = A3C40009552) Designation Motor + N.C.
• Page 208
  CMD controller Pin Assignments X13 clamp motor ZIF connector, 4-pin, 1.25 mm, Molex, Reihe 5597, type 39-51-3043, Top contact (Reihe = A3C40029756, Sohn = A3C40029757) Designation + of clamp motor M2 — of clamp motor M2 + from belt drive on clamp M3 — from belt drive on clamp M3 X14 motors and lifting magnets at stacker / left and right sides JST pin connector model PHD, 2 x 9-pin, S18B-PHDSS (90°)
• Page 209
  Pin Assignments CMD controller X15 EEPROM at stacker ZIF connector, 8-pin, 1.00 mm, Molex, Reihe 52043, (90°), Bottom Contact (Reihe = A3C40030173, Sohn = A3C40030174) Designation + 5 V Chip-Select to EEPROM Clock to EEPROM Data output to EEPROM Data input from EEPROM N.C.
• Page 210
  CMD controller Pin Assignments X17 Hybrid photosensors and photosensors at single reject JST pin connector model PHD, 2 x 8-pin, S16B-PHDSS (90°) (Reihe = 0152307537;00, Sohn = 0152310537) Designation Gate input of DPS14 (sensor for switch position of single reject) Gate input of DPS15 (sensor for switch position of single reject) Gate input of DPS7 (sensor for basic position of the sliding…
• Page 211
  Pin Assignments CMD controller X18 Hybrid photosensors and photosensors at stacker / left side JST pin connector model PHD, 2 x 11-pin, S22B-PHDSS (90°) (Reihe = A3C40032102, Sohn = A3C40032103) Phototransistor of PS18 installed. Designation Gate input of DPS5 (polling the position of the left routing disk) Gate input of DPS8 (polling the position of the left routing disk) Gate input of DPS2 (sensor for stacker wheel position) Gate input of DPS4 (sensor for retract compartment)
• Page 212
  CMD controller Pin Assignments Connectors at the bottom of the controller: X30 dispensing units pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837) Designation + 5 V + 5 V + 5 V + 5 V switched + 5 V switched + 5 V switched Last –…
• Page 213
  Pin Assignments CMD controller Designation Dispensing gear of dispensing unit 4 Retaining magnet of dispensing unit 4 Dispensing gear of dispensing unit 5 Retaining magnet of dispensing unit 5 Dispensing gear of dispensing unit 6 Retaining magnet of dispensing unit 6 Dispensing gear of dispensing unit 7 Retaining magnet of dispensing unit 7 Dispensing gear of dispensing unit 8…
• Page 214
  CMD controller Pin Assignments X31 dispensing units pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837) Designation EEPROM-clock EEPROM-data CS-ICN CS-ReserveN CS-Dispensing unit1 CS-Dispensing unit2 CS-Dispensing unit3 CS-Dispensing unit4 CS-Dispensing unit5 CS-Dispensing unit6 CS-Dispensing unit7 CS-Dispensing unit8 ResetN Free Power source for LEDs (LSIPLUS) Current sink dispensing unit 1 (LSIV1) Current sink dispensing unit 2 (LSIV2)
• Page 215
  Pin Assignments CMD controller Designation Current sink dispensing unit 3 (LSIV3) Current sink dispensing unit 4 (LSIV4) Current sink dispensing unit 5 (LSIV5) Current sink dispensing unit 6 (LSIV6) Current sink dispensing unit 7 (LSIV7) Current sink dispensing unit 8 (LSIV8) Power supply photo transistors (LSVCC) Polling the first phototransistor for pressure sensor (LSANDR) Polling the second phototransistor for empty sensor (LSR1)
• Page 216
  CMD controller Pin Assignments X32 Hybrid photosensors and photosensors at stacker / right side JST pin connector model PHD, 2 x 7-pin, B14B-PHDSS (upright) (Reihe = A3C40032574, Sohn = A3C40032575) Designation Gate input of DPS6 (polling the position of the right routing disk) Gate input of DPS9 (polling the position of the right routing disk)
• Page 217
  Pin Assignments CMD controller X33 position switch and extensions JST pin connector model PHD, 2 x 17-pin, B34B-PHDSS (upright) (Reihe = A3C40036263, Sohn = A3C40036264) Designation + 5 V + 24 V Last — GND Chip-Select to reserve device at SPI2 Clock to reserve device at SPI2 Data output to reserve device at SPI2 Data input from reserve device at SPI2…
• Page 218
  CMD controller Pin Assignments Designation Special output for 7-segment display bottom / right Free Free Free Free 8-36 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
• Page 219
  Pin Assignments CMD controller Connectors at the right side of the controller: X40 jumpers Berg pin connector, 2 x 10-pin (Reihe 5673507037;10) Designation ‘Door’ (pay attention to safe door), to be polled by firmware ‘SCOP’ connected, to be polled by firmware ‘Jump A’ (reserve input A), to be polled by firmware ‘Jump B’ (reserve input B), to be polled by firmware ‘Jump C’ (reserve input C), to be polled by firmware…
• Page 220
  CMD controller Pin Assignments Connectors in the center of the controller: X50 JTAG-PLD programming connector X51 Kontron test connector X52 Turbodebugger connector 8-38 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 221: 4-Channel Distributor Board

  Pin Assignments 4-channel distributor board 4-channel distributor board First connection to CMD controller Designation + 5 V + 5 V + 5 V + 5 V switched + 5 V switched + 5 V switched Last — GND Last — GND Last — GND Last — GND Last — GND…

• Page 222
  4-channel distributor board Pin Assignments Designation Dispensing gear of dispensing unit 4 Retaining magnet of dispensing unit 4 Dispensing gear of dispensing unit 5 Retaining magnet of dispensing unit 5 Dispensing gear of dispensing unit 6 Retaining magnet of dispensing unit 6 Dispensing gear of dispensing unit 7 Retaining magnet of dispensing unit 7 Dispensing gear of dispensing unit 8…
• Page 223
  Pin Assignments 4-channel distributor board Designation CS-Dispensing unit4 CS-Dispensing unit5 CS-Dispensing unit6 CS-Dispensing unit7 CS-Dispensing unit8 ResetN Free Power source for LEDs (LSIPLUS) Current sink dispensing unit 1 (LSIV1) Current sink dispensing unit 2 (LSIV2) Current sink dispensing unit 3 (LSIV3) Current sink dispensing unit 4 (LSIV4) Current sink dispensing unit 5 (LSIV5) Current sink dispensing unit 6 (LSIV6)
• Page 224
  4-channel distributor board Pin Assignments 1 or 4 cassette connectors (ISEP) Designation Data from and to EEPROM Clock to EEPROM Chip-Select to EEPROM GND for Logic + 5 V switched + 24 V Stepper motor Stepper motor Stepper motor Stepper motor Last — GND Connector for the 1-channel distributor board Designation…
• Page 225
  Pin Assignments 4-channel distributor board Connector for the two double dispensing units at the 4-channel distributor board Designation Power source for the transmit diodes (LSIPLUS) Dispensing unit x current sink (LSIVx), activates the three transmit diodes of the only dispensing unit Power supply for the pressure photo transistor (LSVCC) Input from pressure photo transistor (LSANDR) (PS at the side)
• Page 226
  4-channel distributor board Pin Assignments 8-44 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 227: Spare Parts

  Cash-out cassettes 1750053501 Cash-out cassette CMD-V4 1750053503 Cash-out cassette CMD-V4 lead-sealed 1750053504 Cash-out cassette CMD-V4 FSM 1750053506 Cash-out cassette CMD-V4 FSM lead-sealed 1750053511 Cash-out cassette BBA-UT CMD-V4 1750053512 Cash-out cassette BBA-UT CMD-V4 lockable 1750053513 Cash-out cassette BBA-UT CMD-V4 lead-sealed 1750053540…

• Page 228
  1-cassette housing complete without latching mechanism Dispensing units 1750051760 Double dispensing unit CMD-V4 (without thickness measuring station) 1750051761 Double dispensing unit CMD-V4 (with thickness measuring station) 1750051758 Single dispensing unit CMD-V4 (without thickness measuring station) 1750051759 Single dispensing unit CMD-V4 (with thickness measuring…
• Page 229
  AGT CMD-V4 vertical Rearload 1750045360 AGT CMD-V4 vertical Frontload 1750057875 AGT CMD-V4 horizontal FL 101 mm (for ProCash 1500 FL) 1750059116 AGT CMD-V4 horizontal RL 232 mm (for ProCash 2150 RL) 1750059284 AGT CMD-V4 horizontal RL 124 mm (for ProCash 1500 RL)
• Page 230
  Overview of individual parts Spare Parts Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 231: Index

  Index Banknote width 3-14 Function button 2-28 Bundle reject 2-7 Function test 3-34 Bundle retract 2-10 Initial start-up 4-1 Cash-out cassette 3-8 Initialization 3-32, 4-4 Cash-out cassettes 2-44 Cassette handling 2-19 Cassette initialization 3-32 Jumper settings 4-5 CMD controller 2-20 Connectors 2-23 Component control 2-31 Lithium batteries 1-4…

• Page 232
  Index Shutter ProCash 2100xe RL 6- Photosensor electronics 2-29 Shutter ProCash 2150xe RL 6- Pin assignments 8-1 Retract cassette 2-42, 3-9 Power interrupt 1-4 Safety precautions 1-2 Reference value 3-32 SAT 2-33 Reject cassette 2-42, 3-9 Sensors 2-1 Removal/Installation 6-1 Clamp 6-19 Serial interface 2-28 CMD controller 6-2…
• Page 233
  Notes 01750060162 A Cash Media Dispenser Version 4 — Service Manual…
• Page 234
  Published by Wincor Nixdorf International GmbH 33094 Paderborn Germany Printed in Germany Order No.: 01750060162 A…

Displays in normal operation

Error

Meaning

code

Cash could not be

dispensed or faulty amount

X

of pressure against the

banknotes when a

cassette is inserted

(x = 1 — 6)

5-14

Cash Media Dispenser Version 4 — Service Manual

Explanation / Measures

3.

Verify that the connectors on

the CMD controller and at the

plug connection of dispensing

unit ‘x’ are plugged in properly.

4.

Then insert the filled cassette

into dispensing unit ‘x’ and

select function ‘3’ on the

function button (test

dispensing) with the safety

switch closed. If this test ends

with error code ‘4x’ again,

repeat the test dispensing

procedure checking the

function of the clutch and

retaining shaft in the process.

If the clutch or retaining

magnet is not activated, the

dispensing unit or controller

must be replaced.

Procedure in case B):

1. Remove the cassette ‘x’ and

check the inserted banknotes:

the notes must be standing

upright in the cassette. Are the

first notes very crumpled?

Curved notes should bend away

from the pressure carriage! If

necessary, transfer notes from

the back of the cassette to the

front. If the stack of banknotes

rubs excessively against the

banknote guides on the side

(notes protrude on the side or

are bent backwards), the stack

of notes should be better

aligned.

Troubleshooting

01750060162 A

• Page 1
  Cash Media Dispenser Version 4 Service Manual…
• Page 2
  ? Please contact the following address giving the order number of this manual in your message : Address : Wincor Nixdorf International GmbH Handbuchredaktion BD P34 33094 Paderborn Germany Fax: +49 (0) 52 51 693-62 09 manuals.hardware@wincor-nixdorf.com…
• Page 3
  Cash Media Dispenser Version 4 Service Manual Edition April 2003…
• Page 4
  Copyright © Information and trademarks © Wincor Nixdorf International GmbH 2003 All rights, including rights of translation and rights of reproduction by reprinting, copying or similar methods, even of parts, are reserved. Any violations give rise to a claim for…
• Page 5
  Contents..………………..……………..Introduction……..…..(Safety precautions, technical data) Function and Integration……….Device Overview and Operation……..Getting Started…………..Troubleshooting…..………..Removal / Installation of Components.. Maintenance and Service……. Pin Assignments……………..Spare Parts………………….. Index….…………………………. 01750060162 A Cash Media Dispenser Version 4 — Service Manual…
• Page 6
  Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 7: Table Of Contents

  Contents Introduction ………………..1-1 Symbols used in this manual…………….1-1 Important safety precautions …………….1-2 General power interrupt……………… 1-4 Description of the device …………….1-5 Structure of the manual ……………… 1-7 Outline………………….. 1-7 Supplementary documentation …………..1-8 Technical data ………………..1-9 Cash media dispenser without output transport……..

• Page 8
  Horizontal output transport …………… 2-1 Vertical output transport…………….2-2 Stacker and output transport …………..2-3 Components of dispensing unit and cassette ……….. 2-4 Procedures in the CMD-V4 (schematic)…………2-5 Dispensing in customer direction (vertical, frontload) ……. 2-6 Bundle reject………………… 2-7 Single reject ………………..2-8 Bundle retract when notes are not removed………..
• Page 9
  Contents Control block ………………. 2-27 CPU ………………..2-28 Memory………………..2-28 Serial interface………………. 2-28 Status display ………………2-28 Function button……………… 2-28 Photosensor electronics…………….2-29 Measuring banknotes with the double detection unit (DDU)….2-30 Component control……………… 2-31 Dispensing unit control …………..2-31 Cassette control……………..
• Page 10
  Checking the vertical transport …………… 5-23 Checking the dispensing areas…………… 5-24 Checking the stacker and output transport ……….5-25 Removal/Installation of Components…………6-1 Pulling out / pushing in the CMD-V4 ………….. 6-1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
• Page 11
  Contents CMD controller ………………..6-2 Stacker ………………….6-3 Horizontal output transport …………….6-5 Ouput transport ProCash 2000xe RL …………. 6-6 Output transport ProCash 2050xe…………..6-7 Ouput transport ProCash 2100xe RL …………. 6-8 Shutter ProCash 2000xe RL …………….6-9 Shutter ProCash 2050xe RL ……………. 6-10 Shutter ProCash 2100xe RL …………….
• Page 12
  Contents Connection of door switch…………….8-17 Battery connector………………8-17 RS232C connection ………………8-18 CMD controller ………………… 8-19 4-channel distributor board…………….8-39 Spare Parts ………………..9-1 Overview of individual parts …………….9-1 Index………………….. I-1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 13: Introduction

  Introduction This service manual has been compiled for authorized service personnel only. The operating manual, the installation guide and the service manual of the basic device should also be read since certain details are only described in those manuals. Symbols used in this manual −…

• Page 14: Important Safety Precautions

  Important safety precautions Introduction Important safety precautions Please read the following notes carefully before doing any work on the device. This device complies with the relevant safety regulations for information processing equipment and is designed for use in a regular office environment. −…

• Page 15: A Cash Media Dispenser Version 4 — Service Manual

  (e.g. connection for an intruder alarm system). − To clean the device only use cleaning agents approved by Wincor Nixdorf International GmbH (see chapter «Maintenance and Service»).

• Page 16: General Power Interrupt

  – media dispenser. They will be transported to the reject/retract cassette of the CMD-V4 or they remain in the collecting position of the clamp after the device has been turned on again. Cash Media Dispenser Version 4 — Service Manual…

• Page 17: Description Of The Device

  Function and use The most important components in an automated teller machine is the Cash Media Dispenser (CMD-V4). The CMD-V4 replaces the AZM-NG. The CMD-V4 and the AZM-NG are software-compatible but not hardware-compatible. CMD cassettes are basically upward- and downward-compatible with some restrictions.

• Page 18
  Description of the device Introduction The CMD-V4 can be tailored to the user’s specific requirements thanks to model variants (frontload/rearload) and a variable number of dispensing units in the various housings. The CMD-V4 can consist of the following components, depending on the configuration: −…

• Page 19: Structure Of The Manual

  The chapter «Introduction» describes the important safety precautions. It also gives an overview of the Cash Media Dispenser Version 4 (CMD-V4). The features of the CMD-V4 are also described in the chapter «Introduction» in the section «Technical data”. In the chapter «Function and Integration» you will find a description of the individual components of the cash media dispenser.

• Page 20: Supplementary Documentation

  For the operation and installation of the basic devices, separate manuals are available in several languages which also include a short description of the CMD-V4. These manuals can be ordered from our print partner. They are also available in the intranet.

• Page 21: Technical Data

  Introduction Technical data Technical data Cash media dispenser without output transport Power supply: 5.5 A operation 11 A peak (approx. 20 ms) Dimensions: The overall dimensions depend on the actual configuration of the CMD- Height Four cassettes: 758 mm Five cassettes: 895.5 mm Six cassettes: 1033 mm…

• Page 22: Stacker

  Technical data Introduction Stacker Dimensions Depth: 505 mm Width: 301 mm Height: 208 mm Weight with single reject: 8.820 kg without single reject: 8.500 kg Output transport Vertical output transport Frontload in ProCash 2000xe and ProCash 2100xe Dimensions Depth: 400 mm Width: 200 mm Height:…

• Page 23
  Introduction Technical data Horizontal output transport Frontload 101 mm in ProCash 1500xe and ProCash BBA mini 3K Dimensions Depth: 130 mm Width: 200 mm Height: 50 mm Weight: 1 kg Horizontal output transport Frontload 241 mm in ProCash 2350xe and ProCash BBA UT Dimensions Depth:…

• Page 24: Shutter

  Technical data Introduction Shutter Dimensions Shutter vertical Rearload and vertical Frontload Depth: 310 mm Width: 150 mm Height: 100 mm Weight: 0.5 kg Dimensions Shutter horizontal Rearload Depth: 305 mm Width: 126 mm Height: 67 mm Weight: 0.9 kg Dimensions Shutter horizontal Frontload Depth: 310 mm…

• Page 25: Cmd Controller

  Introduction Technical data CMD controller Processor: 80C188XL 20 MHz Memory: 512 Kbyte static RAM 512 Kbyte Flash-PROM (PUT, bootloader) Interface: V.24 (RS232), USB interface in preparation Transmission parameters Line speed: 19.2 / 56 KBaud automatic baud rate recognition Data format: Parity: Code width: 8 Bit + Parity…

• Page 26: 4-Cassette Housing (Without Contents)

  Technical data Introduction 4-cassette housing (without contents) Dimensions Depth: 450 mm Width: 305 mm Height: 600 mm Weight: 10.9 kg 1-cassette housing (without contents) Dimensions Depth: 450 mm Width: 305 mm Height: 162 mm Weight: 3.34 kg Double dispensing unit without DDU Dimensions Depth: 282 mm…

• Page 27: Double Dispensing Unit With Ddu

  Introduction Technical data Double dispensing unit with DDU Dimensions Depth: 282 mm Width: 305 mm Height: 200 mm Weight: 3.34 kg Single dispensing unit without DDU Dimensions Depth: Still open Width: Still open Height: Still open Weight: Still open Single dispensing unit with DDU Dimensions Depth: Still open…

• Page 28: Reject / Retract Cassettes

  Technical data Introduction Reject / retract cassettes Capacity Reject compartment: max. 400 notes Retract compartment: max. 100 notes Dimensions Depth: 250 mm Width: 100 mm Height: 100 mm Weight: 1.5 kg Cash-out cassettes Banknote dimensions Size: 54 x 85 mm to 92 x 182 mm Thickness: 0.08 mm to 0.12 mm Filling capacity:…

• Page 29: Environmental Conditions

  Introduction Technical data Environmental conditions Climatic environmental conditions in accordance with EN 60721 Class Ambient temperature Relative humidity °C % r.h. Operation + 5 to + 55* 5 to 85 Transport — 25 to + 70 10 to 95 (12 hours flying time) (12 hours flying time) Storage + 5 to + 40…

• Page 30: Compliance With Standards And Certifications

  − EMC Directive 89/336/EEC including the amending directive 93/68/EEC − Low Voltage Directive 73/23/EEC including the amending directive 93/68/EEC The corresponding statement of compliance has been issued by Wincor Nixdorf International GmbH Heinz-Nixdorf-Ring 1 33106 Paderborn Germany Notes concerning radio interference suppression and electrical safety…

• Page 31
  Introduction Technical data FCC rules and Canadian Standard ICES — 003 NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules and Canadian Standard ICES — 003.

• Page 32: Environmental Protection

  Environmental protection Introduction Environmental protection Environmentally friendly product design and development This product has been designed according to our corporate standard ‘Environmentally friendly product design and development’. This means that crucial criteria such as long life, choice of material and its labeling, emissions, packaging, ease of disassembly and recyclability have been taken into account.

• Page 33: Returning, Recycling And Disposing Of Used Units And Consumables

  Introduction Environmental protection Returning, recycling and disposing of used units and consumables Details regarding the return and recycling of used units and consumables can be obtained from your local branch office or from our Recycling Center in Paderborn: Tel.: +49 (0) 5251 8-1 80 10 Fax.: +49 (0) 5251 8-1 80 15 Further information…

• Page 34: Abbreviations

  Abbreviations Introduction Abbreviations ASCII American Standard Code for Information Interchange Communauté Européenne (European Community) Declaration of Conformity Comité Européen de Normalisation (European Committee for Standardization) Clutch Cash media dispenser CMOS Complementary metal oxide semiconductor Central processing unit Direct current motor Double detection unit Data Encryption Standard German Institute for Standardization…

• Page 35
  Introduction Abbreviations Programmable logic device PROM Programmable read only memory Photosensor Photosensor Dispense (dispensing sensor) Photosensor Empty (cassette empty) Random access memory Rearload Switch Stacker and output transport SCOP Security cash out procedure Stepper motor Connector Motor Cassette Connector Software Timing disk Underwriters Laboratories 1-23…
• Page 36
  Abbreviations Introduction 1-24 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 37: Function And Integration

  Function and Integration Sensors and electromechanical components Horizontal output transport SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS2 DCM1 DPS14 DCM7 DPS15 DPS4 DPS7 PS18 DCM2,3 MA2/2 MA2/1 PSE1 MAC1 SMC1 PSD1 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 38: Vertical Output Transport

  Sensors and electromechanical components Function and Integration Vertical output transport DPS10 DPS11 PS27 PS28 SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS2 DCM1 DPS14 DPS15 DPS4 DPS7 PS18 DCM2,3 MA2/2 MA2/1 PSE1 MAC1 SMC1 PSD1 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 39: Stacker And Output Transport

  Function and Integration Sensors and electromechanical components Stacker and output transport Compo- Designation Location nent Permanent magnets (2 units) – without sensors Clamp DPS 2 Stacker wheel position query Stacker wheel input DPS 4 Sensor: position of retract compartment Reject / retract box DPS 5 Sensor: home position Routing disk drive, left…

• Page 40: Components Of Dispensing Unit And Cassette

  Sensors and electromechanical components Function and Integration Compo- Designation Location nent MA 6 Magnet for retract comportment Reject box SW 1 Reject / retract box pushed in Reject box SM 1 Pressure on sliding surface for emptying Single reject SM 2 Routing disk motor Routing disk drive, left SM 3…

• Page 41: Procedures In The Cmd-V4 (Schematic)

  Procedures in the CMD-V4 (schematic) The following sections show and describe the most important procedures in the CMD-V4 step by step on the basis of this schematic drawing of the CMD- V4 with a vertical output transport (frontload). 1 Shutter…

• Page 42: Dispensing In Customer Direction (Vertical, Frontload)

  Procedures in the CMD-V4 (schematic) Function and Integration Dispensing in customer direction (vertical, frontload) 1. The required number of notes are dispensed successively from each cassette (total of max. 60) (k) 2. The individual notes are moved to the thickness measuring station (i) 3.

• Page 43: Bundle Reject

  Function and Integration Procedures in the CMD-V4 (schematic) Bundle reject 1. — 4. The procedure is the same as for dispensing in customer direction (vertical, frontload). 5. The routing disk moves to the reject/retract position (d). 6. The bundle of notes is transported to the reject compartment of the reject/ retract cassette (g).

• Page 44: Single Reject

  Procedures in the CMD-V4 (schematic) Function and Integration Single reject 1. — 3. The procedure is the same as for dispensing in customer direction (vertical, frontload). 3.1 If a bad note is detected it is rejected via the single reject switch (l) and placed in the single reject compartment (m).

• Page 45
  Function and Integration Procedures in the CMD-V4 (schematic) 12. Bad notes are taken from the single reject compartment (m) via the stacker wheel (j) and placed in the stacking position of the clamp (e). 13. The routing disk moves to the reject/retract position (d).

• Page 46: Bundle Retract When Notes Are Not Removed

  Procedures in the CMD-V4 (schematic) Function and Integration Bundle retract when notes are not removed 1. — 8. The procedure is the same as for dispensing in customer direction (vertical, frontload). 9. The notes are not removed within the defined time! 10.

• Page 47: Procedures In The Cmd-V4

  Procedures in the CMD-V4 Start-up behavior With a reset or after power-up it is checked whether the CMD-V4 is ready to operate. This is only the case if the command is executed without errors! After device reset, the CMD-V4 is in a defined status.

• Page 48: Determination Of The Device Type

  Procedures in the CMD-V4 Function and Integration Determination of the device type The device type is determined automatically via the components that are connected to the controller board (number of dispensing units, shutter present (yes/no), output direction). Checking the cassettes First of all, the type and quantity of cassettes which are physically available is determined.

• Page 49: Checking Mechanical And Electronic Components

  Function and Integration Procedures in the CMD-V4 Checking mechanical and electronic components Individual components are checked. The following errors may occur: <21> Thickness measuring station defective (DDU) <23> Routing disk defective / blocked (SM 2 / SM 3) <24> Reject / retract drive defective / blocked (MA 6) <25>…

• Page 50: Dispensing

  Procedures in the CMD-V4 Function and Integration Dispensing Checking the basic state A check is run to determine whether: − The transport paths are free. − All required cassette positions are ready for operation and logged on. The number of notes required via the system interface is dispensed from each cassette.

• Page 51: Undefined Notes

  <3x> (too many bundle rejects from cassette x). Dispensing of notes not possible If the CMD-V4 cannot separate a single note, the dispensing process is again initiated. The attempt to dispense is repeated a maximum of five times. The command is then cancelled by the CMD-V4 with the status display <4x>…

• Page 52: Transport

  Procedures in the CMD-V4 Function and Integration Transport The transport functions output notes that have been dispensed or places them in the reject/retract cassette. The term ‘transport’ covers the following functions: − Transport to waiting position − Bundle reject − Cash presentation (incl. waiting for removal) −…

• Page 53: Cash Presentation (Incl. Waiting For Removal), Cash Output

  Function and Integration Procedures in the CMD-V4 Cash presentation (incl. waiting for removal), cash output Before cash is actually transported, the shutter, if present, is opened. Then the notes that have been provided in the waiting position are presented to the customer.

• Page 54: Retracting Cash Without Storing It

  The flag remains set even in the event of a power failure; it is not reset if the device is reset. When the bundle of notes has been removed, the device lock has to be cancelled in order to be able to continue using the CMD-V4. 2-18…

• Page 55: Cassette Handling

  EUR. − Issue date The banknote issue date contains an additional 4-character indicator (YYMM of the issue). This means that the CMD-V4 can process notes which have the same face value but different note characteristics. − Denomination This value defines the note’s denomination (8 characters).

• Page 56: Cmd Controller

  CMD-V4. Data is transferred between the system unit and the CMD-V4 via an RS232 interface. The transfer parameters are identified automatically. The sequencer receives control commands from the higher-level system unit via the RS232C interface, acknowledges them and executes them.

• Page 57
  2 24 V connection to SCOP card The figure above shows the component side of the CMD controller. The CMD controller controls all procedures in the CMD-V4 and communication with the higher-level system unit. The following functions have been integrated in the CMD controller: −…

• Page 58: Position Of Function Groups

  CMD controller Function and Integration The CMD controller is split up into the following function blocks: − Control block − I/O block with motor control − Photosensor electronics − Thickness sensor electronics − Component control − Serial interface The SCOP can optionally be connected to the CMD controller. It is used to authenticate the dispensing job.

• Page 59: Connectors On The Cmd Controller

  Function and Integration CMD controller Connectors on the CMD controller Connec- Description Mechanical thickness sensor Shutter Transport module V.24 interface from PC Door switch and safety switch in safe V.24 interface SCOP card (AVT2800) Special electronics 24 V power supply 24 V connection to SCOP card (AVT2800) Motor M1 2-23…

• Page 60: Logical Interface

  The pin assignments are described in the «Pin Assignment» chapter. Logical interface All commands from the host system to the CMD-V4 and responses from the CMD-V4 to the host system follow the master/slave principle. This means that the CMD-V4 does not send any spontaneous messages.

• Page 61: Command From Host System

  Meaning Device identifier (dispenser) (ASCII) Command specification (ASCII) Additional specification for command(ASCII) XX … XX Any data (ASCII / HEXA) Acknowledgement by the CMD-V4 Length Contents Meaning Device identifier (dispenser) (ASCII) Command specification (ASCII) Additional specification for command(ASCII) Status code (ASCII) XX …

• Page 62
  CMD controller Function and Integration Transport: Shutter test Transport: Target = stop over DDblank Cancel Component status Device status Properties Read firmware configuration Read SCOP status Confirm number of banknotes Confirm number of banknotes (without error) Confirm existing cassettes Note parameters II Write firmware configuration Cassette ID (standard) Set minimum quantity…

• Page 63: Control Block

  Function and Integration CMD controller Software transfer: Activate booter Software transfer: Data Software transfer: Firmware hash Software transfer: Read firmware ID Software transfer: Read EEPROM (booter) Software transfer: Write EEPROM (booter) Set the real-time clock Read the real-time clock Read error statistics Delete error statistics Internal commands: Read error information Internal commands: Read EEPROM…

• Page 64: Cpu

  Refer to the «Troubleshooting» chapter for the meaning of the status codes. Function button In some cases it is advisable to check whether the CMD-V4 is ready for operation without using additional tools. For this purpose there is a function button on the controller – beneath the status display.

• Page 65: Photosensor Electronics

  (current and amplification). These parameters are constantly readjusted during operation. The photosensor parameters are stored in a table in CMOS and are not lost when the CMD-V4 is turned off. Upon initial start-up or after clearing of the photosensor CMOS area, initialization takes place automatically when the device is turned on.

• Page 66: Measuring Banknotes With The Double Detection Unit (Ddu)

  Measuring banknotes with the double detection unit (DDU) The DDU in the CMD-V4 is located in the upper dispensing unit. During transport, dispensed notes displace two touch levers with in-built magnets. The Hall sensors opposite them then generate a signal that corresponds to the note thickness.

• Page 67: Component Control

  For the basic version of the CMD-V4 with two double dispensing units in the 4- cassette housing, the drivers for the dispensing clutches, retaining springs and cassette stepper motors are located on the 4-channel distributor board.

• Page 68
  CMD controller Function and Integration Shutter module control A shutter module can be attached to the controller as an option. Control of the shutter has been integrated in the CMD controller. It consists of the following parts: − Shutter motor driver −…

• Page 69: Stacker Transport

  Function and Integration Stacker transport Stacker transport The stacker transport facility, with its retract function, is located in the upper rack. It can cope with all output variants. The variant is determined exclusively by the output transport facility. The single reject function is available outside EU countries.

• Page 70
  Stacker transport Function and Integration the clamp with the aid of the in-built belts which are controlled via their own drive motor on the clamp. If a bundle is not removed in time the retract function will transport it from the customer output position to the retract compartment of the reject/retract cassette.

• Page 71: Stacker Transport — Eeprom

  − Version of the EEPROM build − Checksum − Firmware name − Serial number − Type − Hardware configuration of the CMD-V4 − Single reject configuration − Routing disk positions − Offset routing disk The EEPROM must always stay on the stacker transport.

• Page 72: Output Transport

  Output transport Function and Integration Output transport The output transport facility varies depending on the device variant. The following illustration shows an output transport for a rearload device with horizontal cash-out. The output transport is attached to the stacker transport and driven via the CMD controller.

• Page 73: Shutter

  Function and Integration Shutter Shutter The shutter is a flap to keep cash under cover. It is controlled via the CMD controller. 2-37 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 74: Dispensing Unit

  Dispensing unit Function and Integration Dispensing unit 4-cassette housing without dispensing units 2-38 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 75: 4-Cassette Housing With Two Double Dispensing Units And 4-Channel Distributor Board

  Function and Integration Dispensing unit 4-cassette housing with two double dispensing units and 4-channel distributor board Every 4-cassette housing contains four cassette mounts and at least one dispensing unit featuring a thickness measuring station. The second dispensing unit is used when more than two cassettes are configured. The thickness measuring station must always be in the upper dispensing unit..

• Page 76: Dispensing Unit With Dispensing Shaft And Magnetic Clutch

  Dispensing unit Function and Integration The pressure that the notes exert on the dispensing shaft is identified via a pressure sensor. Banknotes are dispensed downward by means of friction. In each case, the dispensing unit extracts just one note and transports it to the stacking transport facility.

• Page 77: Photosensors In The Dispensing Unit

  Function and Integration Dispensing unit is polled via the pressure sensor. The cassettes can be unlocked via the unlocking lever on the housing. Voltages and signals are passed from the controller to the cassette via the cassette connector. The following elements are controlled in the dispensing unit: −…

• Page 78: Reject / Retract Cassette

  Reject / retract cassette Function and Integration Reject / retract cassette The reject / retract cassettes is available in two versions. Depending on the version, they can be opened by means of a key or a toggle. Both versions can be lead-sealed.

• Page 79
  Function and Integration Reject / retract cassette Green: Cassette ready to be inserted Blue: Cassette has been opened by force The insertion mechanism is installed at the front. The notes are inserted in a slanted position from above at the front. A toothed wheel on the right-hand cassette side drives two intake rollers which transport the individual notes or bundles into the cassette.

• Page 80: Cash-Out Cassettes

  Any subsequent attempt to insert the cassette with an open visor is stopped. If the indicator is blue and the visor is closed, the cassette can be inserted in the CMD-V4. Cash can be dispensed. The tamper indicator can be reset by opening the lid. A display window on the…

• Page 81
  Function and Integration Cash-out cassettes The cassette shutter is designed as a visor. The pressure is created by a pressure carriage operated by a stepper motor. The pressure carriage is guided in the side panel of the cassette. The cassette number is preset at the production plant before shipment. It is stored in EEPROM and can be changed via a software command.
• Page 82
  Cash-out cassettes Function and Integration 2-46 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 83: Device Overview And Operation

  Device Overview and Operation Device overview 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 84: Horizontal Cash-Out Frontload

  Device overview Device Overview and Operation Horizontal cash-out Frontload 1 Double dispensing unit with DDU 8 Reject / retract cassette 2 4-cassette housing 9 Status display 3 4-channel distributor print 10 Function key 4 Double dispensing unit 11 Cash-out cassette 1 5 Stacker 12 Cash-out cassette 2 6 CMD controller…

• Page 85: Horizontal Cash-Out Rearload

  Device Overview and Operation Device overview Horizontal cash-out Rearload 1 Horizontal output transport RL 8 Reject / retract cassette 2 Double dispensing unit with 9 Status display 10 Function key 3 4-cassette housing 11 Cash-out cassette 1 4 4-channel distributor print 12 Cash-out cassette 2 5 Double dispensing unit 13 Cash-out cassette 3…

• Page 86: Vertical Cash-Out Frontload

  Device overview Device Overview and Operation Vertical cash-out Frontload 1 Stacker 8 Reject / retract cassette 2 Double dispensing unit with 9 Status display 10 Function key 3 4-cassette housing 11 Cash-out cassette 1 4 4-channel distributor print 12 Cash-out cassette 2 5 Double dispensing unit 13 Cash-out cassette 3 6 Vertical output transport FL…

• Page 87: Vertical Cash-Out Rearload

  Device Overview and Operation Device overview Vertical cash-out Rearload 1 Vertical output transport RL 8 Reject / retract cassette 2 Double dispensing unit with DDU 9 Status display 3 4-cassette housing 10 Function key 4 4-channel distributor print 11 Cash-out cassette 1 5 Double dispensing unit 12 Cash-out cassette 2 6 Stacker…

• Page 88: 1-Cassette Housing With Single Dispensing Unit

  (DDU), and two plain single dispensing units. The CMD-V4 with 1-cassette housings can be shipped in all variants that are available for 4-cassette housings (see figures above). 1 Single dispensing unit with DDU…

• Page 89: Function Elements And Controls

  Device Overview and Operation Device overview Function elements and controls 1 Status display (two 7 segment displays, first digit above) 2 Function key 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 90: The Cassettes

  The cassettes Device Overview and Operation The cassettes Cash-out cassette 1 Pull-back handle 10 Inset for setting the banknote 2 Banknote rail height 3 Slide for low cash sensor 11 Latching button (optional) 12 Free space for validity 4 Pressure carriage identification 5 Tamper indicator blue/green 13 Free space for cassette label…

• Page 91: Reject / Retract Cassette

  Device Overview and Operation The cassettes Reject / retract cassette 1 Box lid 5 Tamper indicator blue/green 2 Retract compartment lever 6 Cassette handle 3 Retract compartment 7 Locking lever (optional lock) 4 Reject compartment 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 92: Removing The Cassette

  The released cassette is automatically pushed out of the dispenser by several centimeters. Raise the cassette handle (2) and pull the cassette out of the CMD-V4 by the handle (3). While pulling the cassette, support it from underneath with your free hand.

• Page 93: Opening The Cassette

  Device Overview and Operation The cassettes Opening the cassette The procedure for opening cash-out cassettes and reject/retract cassettes is the same. • Remove the cassette (see section «Removing the cassette»). When the cassette does not have a lock, turn the green locking lever in the direction of the arrow (1) and lift the cassette lid in the direction of the arrow (2).

• Page 94: Emptying The Reject / Retract Cassette

  The cassettes Device Overview and Operation Emptying the reject / retract cassette The reject / retract cassette is divided into a reject and a retract compartment. Banknotes which are not removed by the customer after the cash dispensing procedure are returned to the retract compartment. Cash which has been incorrectly dispensed or which was dispensed for test purposes is stored in the reject compartment.

• Page 95: Setting The Low Cash Sensor

  Device Overview and Operation The cassettes Setting the low cash sensor As an option, the cash-out cassettes can be equipped with a low cash sensor. With this function, a microswitch reports to the connected device that the cassette only contains a certain number of banknotes. To set to the desired minimum banknote quantity, proceed as follows: •…

• Page 96: Setting The Banknote Width

  The cassettes Device Overview and Operation Setting the banknote width The banknote width has to be set before the cassette is used for the first time or when a different currency or denomination is used in the cassette. • Remove and open the cassette (see section «Opening the cassette»). Removing banknotes Press the green latching button (1) while pushing the pressure carriage…

• Page 97: Removing The Banknote Rails

  Device Overview and Operation The cassettes Removing the banknote rails • Pull up the horizontal tab at the end of the banknote rail to lift the catch (2) above the crosspiece underneath the tab. At the same time push against the nose of the rail (3) with the thumb of your other hand in the direction of the cassette handle.

• Page 98: Inserting The Banknote Rails

  The cassettes Device Overview and Operation Put the tip of a screwdriver in the hole in the rail (1) and use it as a lever to move the rails in the direction of the arrow (2). Removing the banknote rail – note width less than 110 mm If the banknote rail is set to a banknote width of less than 110 mm, proceed as follows: •…

• Page 99
  Device Overview and Operation The cassettes The left rail and the right rail are inserted in the same way. Slide the protruding end of the rail (1) under the lower edge of the pull-back handle if necessary and press the rail (on the dispensing side of the cassette) into the slot for the required banknote width.
• Page 100
  The cassettes Device Overview and Operation The banknote rail has been inserted correctly if you can see the dimension required in the cutout (1) and the rail is properly locked in place (2). The tab of the rail (1) must lie flat on the crosspiece.
• Page 101
  Device Overview and Operation The cassettes Inserting the banknote rail — note width less than 110 mm If the banknote width is less than 110 mm, please proceed as follows: • Push the pressure carriage all the way to the end of the cassette which has the cassette handle (see section «Removing the banknotes»).

• Page 102: Setting The Banknote Height

  The cassettes Device Overview and Operation Setting the banknote height • Press the two catches (1) towards each other and remove the inset (2) in the direction of the lid center. 3-20 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 103
  Device Overview and Operation The cassettes • Set the required note height (3) and push the insets back in (4) until they snap into place. Make sure that the insets are set to the same note height at all six positions.

• Page 104: Filling The Cash-Out Cassette

  The cassettes Device Overview and Operation Filling the cash-out cassette Filling the cash-out cassettes includes the following steps: − Preparing the cash-out cassette − Preparing the banknote bundles − Inserting banknote bundles In general, all banknotes complying with the requirements of the national bank are suitable for use in the cash-out cassette.

• Page 105
  Device Overview and Operation The cassettes Remove the cash-out cassette from the CMD-V4 (see section «Removing the cassette»). Place the cash-out cassette (1) on the loading aid as shown in the picture, and open the cassette lid (see the section «Opening the cassette»).

• Page 106: Preparing The Banknote Bundles

  The cassettes Device Overview and Operation Preparing the banknote bundles Check the banknotes for damages before you put them into the cash-out cassettes. Sort out the damaged banknotes and/or remove clips, needles or other foreign objects. The following banknotes should be rejected: torn, glued, folded, creased, stapled or clipped banknotes.

• Page 107: Inserting Banknote Bundles

  Device Overview and Operation The cassettes Inserting banknote bundles Also follow the instructions for filling the cash-out cassette on the inside of the cassette cover. General instructions for filling the cassette Remove any existing bank wrappers made of paper, plastic or rubber before inserting the banknote bundle.

• Page 108
  The cassettes Device Overview and Operation New and used banknote bundles If you use new and used banknote bundles in one cassette, always insert the bundles with the used banknotes into the cassette first. Then insert the bundles with the new banknotes after you separated them at the cut edges (see the section «Preparing the banknote bundles»).
• Page 109
  Device Overview and Operation The cassettes Always insert banknote bundles which are bent horizontally into the cash-out cassette in such a way that the side of the bundle bulging out is pointing towards the pressure carriage. Take the banknote bundles from the packaging, fan the banknotes and put them into the cassette as shown in the picture.

• Page 110: Special Comments For Deformed Banknotes

  The cassettes Device Overview and Operation Special comments for deformed banknotes Possible deformation of banknotes Type A: Type B: Type C: Deformation near the S shape Wavy shape hologram Type A: Turn the bundle so that the deformed corner of the banknote is pointing towards the cassette end from which the banknotes are dispensed and not to the pressure carriage.

• Page 111
  Device Overview and Operation The cassettes Type C: If the bundle has a wavy shape as a result from having been tied, turn it so that the deformed corners are pointing towards the end from which the banknotes are dispensed and not towards the pressure carriage.

• Page 112: Inserting The Cassette

  The cassettes Device Overview and Operation Inserting the cassette The procedure for inserting cash-out cassettes and reject/retract cassettes is the same. Closing the cassette If the cassette does not have a lock, you must close the cassette lid (1) and turn the green locking lever (2) to the left.

• Page 113: Inserting The Cassette

  Device Overview and Operation The cassettes Inserting the cassette Normally the tamper indicator (1) is ’green’. If the indicator is blue, the cassette has been tampered with or has been forced open (tamper indicator). To switch the tamper indicator to green, proceed as follows: •…

• Page 114: Cassette Initialization

  Cassette initialization Device Overview and Operation Cassette initialization The initialization of the cassettes is necessary in case of new types of banknotes or cassettes. With the initialization the system will be informed about the cassette number, the currency and the denomination of the banknotes.

• Page 115
  Device Overview and Operation Determining the reference value • Holding the green locking handle, pull out the CMD-V4 as far as possible (see chapter «Removal/Installation of Components», section «Pulling out / pushing in the CMD-V4»). If the locking handle jams and you cannot pull out the CMD-V4, you should always see the chapter «Troubleshooting».

• Page 116: Function Test

  Function test Device Overview and Operation Function test In some cases it is useful to check whether the CMD-V4 is ready for operation without using other tools. There is a function button on the controller for this purpose. Pressing this button lets you cycle through the possible functions on the status display.

• Page 117
  Device Overview and Operation Function test FW Build The version number is displayed in alternating mode. Example: As far as the firmware build is concerned (to be read with DEF), Build=1.137 the version number 1.137 is shown as follows: 11 for 2 seconds 37 for 1 second After nine attempts, the device returns to normal mode.
• Page 118
  Function test Device Overview and Operation 3-36 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 119: Start-Up

  The following tasks have to be carried out in the specified sequence when the cash media dispenser (CMD-V4) is started up for the first time: 1. Adjust the cash cassettes to the note size if this was not done at the production plant 2.

• Page 120: Start-Up After Component Replacement

  Start-up after component replacement The following steps are necessary when you have replaced components in the CMD-V4: 1. Initialize the CMD-V4 2. Adjust the cash cassettes to the note size if this was not done at the production plant (if replacement makes this necessary) 3.

• Page 121: Electronic Adjustments For The Cmd-V4

  Shutter Remove cassettes before initializing photosensors; photosensors must not be covered (KDIAG: DXM) Remove cassette with the CMD-V4 turned on (normal mode but not in the process of dispensing) and reinsert it Calculate reference values with initialized/inserted cassettes containing real cash (KDIAG menu: Applications‚ Init. CMD-V4) **** Initialize cash cassettes (KDIAG menu: Applications‚…

• Page 122: Initializing The Cmd-V4

  All connectors on the CMD controller must have been plugged in. • Connect jumper 7 on the CMD controller (Clear CMOS) before turning on the device. Turn on the CMD-V4. Leave jumper 7 connected until the status display shows the value ‘io’. •…

• Page 123: Jumper Settings On The Cmd Controller

  Start-up Initializing the CMD-V4 Jumper settings on the CMD controller Position of the jumper panel on the CMD controller Position of the jumper panel on the CMD controller 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 124
  Initializing the CMD-V4 Start-up The 10-position jumper panel beneath the status indicator controls the following settings: Jumper Name Open Connected Door Ignore door sensor Heed door sensor when when encryption is encryption is activated activated SCOP Disable SCOP Enable SCOP handling…

• Page 125: Default Settings

  Start-up Initializing the CMD-V4 Default settings Jumper connected Battery Jumper connected to just one pin DOOR (possibility of enabling DOOR or SCOP) 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 126: Adjusting Cash Cassettes To The Note Size

  Adjusting cash cassettes to the note size Start-up Adjusting cash cassettes to the note size Refer to the «Setting the banknote width» and «Setting the banknote height» sections in the «Device Overview and Operating» chapter. Filling cassettes with real cash and inserting them When the device has been turned on and no errors have occurred, the cash- out cassettes have to be filled with real cash.

• Page 127: Troubleshooting

  Additional messages may be displayed during initialization, after powering up and after a reset. It is also possible to run an internal test to see if the CMD-V4 is ready for operation. You can find more on this in the «Function test» section of the «Device Overview and Operation»…

• Page 128: Displays At Startup

  Displays at startup Troubleshooting Displays at start-up Meaning Reaction No power supply Switch on the device. Controller faulty Replace the controller. Controller test after Power None On (displays are flashing and keep changing) Warning: Battery too weak Replace battery (controller) Controller faulty Replace the controller.

• Page 129: Displays In Normal Operation

  Troubleshooting Displays in normal operation Displays in normal operation Error Meaning Explanation / Measures code No power supply Switch on the device. Start-up (after RESET or Wait until power up is completed. electronics self-test) Burn; program controller Compare; check controller Controller OK No error Faulty software…

• Page 130
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Controller faulty When starting the CMD-V4, the power-up test detected a serious fault in the electronics of the controller. The controller must be replaced. Software missing Reload firmware. (download)
• Page 131
  Verify that the connectors on the CMD controller or at the photosensor elements are plugged in properly. Then return the CMD-V4 to cash- out position in the safe, thereby closing the safety switch and starting the CMD-V4 again (Reset). If the status display continues to show ’18’…
• Page 132
  (SAT) or the controller has to be replaced. If the magnet moves all the way, the CMD-V4 can go back into operation. If the fault recurs within a short time and checking the single reject…
• Page 133
  Then return the CMD-V4 to cash- out position in the safe, thereby closing the safety switch and starting the CMD-V4 again (Reset).
• Page 134
  MA6 has been plugged in correctly. Check whether the digital photosensor is firmly attached to the switchover lever. Place the CMD-V4 in the safe in its dispensing position (safety switch closed). Reinsert the RR cassette, select test…
• Page 135
  Select ’1’ (Reset) on the function button. If the motor tries to start, but there is a loud running noise: check the cash paths of the CMD-V4 for a massive note jam. Check the inlet to the reject/retract cassette for jammed notes.
• Page 136
  CMD-V4 in the safe to cash-out position (safety switch closed) and select test function 2 (mechanical test) on the function button after starting up the CMD-V4: if this test function once again ends with status display ’26’, the SAT or the controller must be replaced.
• Page 137
  Verify that the connectors at the CMD-V4 are properly plugged in. Set the CMD-V4 in the safe to cash-out position (safety switch closed) and select test function 1 (Reset) on the function button. If status code ’29’ reappears after…
• Page 138
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Too many problems during Bundle rejects can be caused by dispensing from cassette x extremely skewed banknotes or (x = 1 – 6) banknotes that are extracted in an uncontrolled way or by problems with the photosensors.
• Page 139
  Troubleshooting Displays in normal operation Error Meaning Explanation / Measures code Too many problems during 5. Check whether the magnet for dispensing from cassette x the retaining shaft moves stiffly. (x = 1 – 6) Do this by pressing its anchor. (If necessary check the movement of the magnet with test function ‘2’ –…
• Page 140
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Cash could not be Verify that the connectors on dispensed or faulty amount the CMD controller and at the of pressure against the plug connection of dispensing banknotes when a unit ’x’…
• Page 141
  Troubleshooting Displays in normal operation Error Meaning Explanation / Measures code Cash could not be 2.) Re-insert the cassette. Can you dispensed or faulty amount hear the pressure carriage of pressure against the moving forward? banknotes when a cassette is inserted — If there is no noise, verify that (x = 1 — 6) the connectors on the CMD…
• Page 142
  Displays in normal operation Troubleshooting Error Meaning Explanation / Measures code Too many poor quality Too many double or excessively notes (x=1-6) wide/narrow notes were detected during dispensing from cassette x. Remove cassette x, and check whether the right type of banknote was inserted.

• Page 143: Dirty Photosensors / Sensors

  Reset (set CMD-V4 to dispensing position). Note: When this error has occurred for the first time, the CMD-V4 will continue to function until operation shuts down automatically when the level of dirt increases. B) If a cassette cannot be inserted…

• Page 144
  (x = 1 — 6) relevant dispensing unit and the associated prism in the pressure carriage of the cassette. Then execute a Reset (set CMD-V4 to dispensing position). Use the ’DYK’ self-test program (check status of photosensors/photosensor amplifiers) to check the level of dirt on all photosensors in KDIAG: Photosensors with status ’3’…
• Page 145
  (reset), remove the stacker unit and, from below, clean the surfaces of the prism between the stacker wheels. Put the CMD-V4 back in its dispensing position. If the status display continues to show error code ’90’ after powering up (reset), the stacker has to be replaced.
• Page 146
  (P; two reject) PS2 glass-clear surfaces opposite the transmitter/receiver) with a brush or compressed air. After cleaning, set the CMD-V4 to home position and Cash-out photosensor wait for start-up or select ’1’ (Reset) PS27 (P) on the function button.

• Page 147: Checking The Note Paths

  • Open the safe door (see the operating manual of the basic device). • Holding the green locking handle, pull out the CMD-V4 as far as possible (see chapter «Removal/Installation of Components», section «Pulling out / pushing in the CMD-V4»).

• Page 148: Locking/Unlocking Handle Blocked

  If the banknote clamp is not in the stacking position, try carefully to move it down into the stacking position. When the banknote clamp is down, you can activate the emergency unlock function (1) on the CMD-V4 and pull out the CMD-V4. 5-22 Cash Media Dispenser Version 4 — Service Manual…

• Page 149: Checking The Vertical Transport

  Troubleshooting Locking/unlocking handle blocked Checking the vertical transport Raise the appropriate locking handle (1) or (2) of the dispensing unit and move the cover forward. Check the upper or lower area of the vertical transport facility and remove any notes that are there (1). Swing the cover back until you hear it click into place.

• Page 150: Checking The Dispensing Areas

  Locking/unlocking handle blocked Troubleshooting Checking the dispensing areas In the dispensing units the dispensing area (inside the device) must be checked. The dispensing areas can only be checked when the cassettes have been removed from the dispensing units (see chapter «Device Overview and Operation», section «Removing the cassette»).

• Page 151: Checking The Stacker And Output Transport

  Troubleshooting Locking/unlocking handle blocked Checking the stacker and output transport Do not try to open the clamp by force; you could damage it. Stacker wheel area Check the area round the vertical transport and if necessary remove any notes. 5-25 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 152
  Locking/unlocking handle blocked Troubleshooting Single reject area The function of the single reject depends on the individual configuration. Push the green unlocking levers (1) out, and pull the flap (2) forward. Check the dispensing area and if necessary remove the banknotes. 5-26 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
• Page 153
  Troubleshooting Locking/unlocking handle blocked Gear tracks of the stacker and output transport Horizontal output If the clamp has come to a standstill at a position outside the stacking position, you may need to check and clean the gear tracks (1). Gear tracks of the output transport Vertical output If the clamp has come to a standstill at…
• Page 154
  After checking the cash paths, proceed as follows: • After checking the cash paths push the CMD-V4 by the green locking lever back into the safe as far as possible (see the operating manual of the basic device).

• Page 155: Removal/Installation Of Components

  V4, please be sure to check the «Troubleshooting» chapter. Pushing it in: Push the CMD-V4 in the device as far as possible by the green locking/unlocking handle (the CMD-V4 must audibly click into place). 01750060162 A Cash Media Dispenser Version 4 — Service Manual…

• Page 156: Cmd Controller

  CMD controller Removal/Installation of Components CMD controller The CMD controller is removed including the cover. To remove the CMD controller first detach all connectors from the controller. Push the fastening bolts (1) to (5) together and carefully remove the CMD controller. The EEPROM (6) must always stay on the stacker.

• Page 157: Stacker

  Removal/Installation of Components Stacker Stacker • Remove the CMD controller (see section «CMD controller»). • Remove the reject / retract cassette (see chapter «Device Overview and Operation», section «Removing the cassette»). Push the locking/unlocking lever to the left (see arrow 1) until it snaps into place.

• Page 158
  Stacker Removal/Installation of Components The picture shows the position of the bordering screws for the stacker. 1 Bordering screw on the left 2 Bordering screw on the right The following table provides an overview of the bordering screws which are required for the individual systems.

• Page 159: Horizontal Output Transport

  Removal/Installation of Components Horizontal output transport Horizontal output transport Remove connector (1) on the left-hand side of the CMD-V4 and remove the two screws (2) and (3). Remove screws (1) and (2) on the right-hand side. Pull the output transport apart slightly…

• Page 160: Ouput Transport Procash 2000Xe Rl

  Ouput transport ProCash 2000xe RL Removal/Installation of Components Ouput transport ProCash 2000xe RL • Pull the customer panel out of the device (refer to the operating and service manuals of the ProCash 2000xe). Detach connector (1) and remove the cable from the securing clips. Loosen screws (2) and (3) and pull the plate (4) a little out of the device (see arrow).

• Page 161: Output Transport Procash 2050Xe

  Removal/Installation of Components Output transport ProCash 2050xe Output transport ProCash 2050xe • Pull the cash media dispenser out of the device (refer to the operating and service manuals of the ProCash 2050xe). Detach connector (1) from the CMD controller. Remove screws (2) and (3). Remove screws (1) and (2) on the other side.

• Page 162: Ouput Transport Procash 2100Xe Rl

  Ouput transport ProCash 2100xe RL Removal/Installation of Components Ouput transport ProCash 2100xe RL • Open the door of the operating unit and pull the customer panel out of the device (see the operating and service manuals of the ProCash 2100xe). Detach connector (1) and remove the cable from the securing clips.

• Page 163: Shutter Procash 2000Xe Rl

  Removal/Installation of Components Shutter ProCash 2000xe RL Shutter ProCash 2000xe RL • Pull the customer panel out of the device (refer to the operating and service manuals of the ProCash 2000xe). Detach connector (1). Loosen screw (2) and unhook the ground strap.

• Page 164: Shutter Procash 2050Xe Rl

  Shutter ProCash 2050xe RL Removal/Installation of Components Shutter ProCash 2050xe RL • Pull the customer panel out of the device (refer to the operating or service manual of the ProCash 2050xe). Detach connector (1). Loosen screw (2) and unhook the ground strap (3).

• Page 165: Shutter Procash 2100Xe Rl

  Removal/Installation of Components Shutter ProCash 2100xe RL Shutter ProCash 2100xe RL • Open the door of the operating unit and pull the customer panel out of the device (see the operating or service manual of the ProCash 2100xe). Loosen screw (1) and detach connector (2).

• Page 166: Shutter Procash 2150Xe Rl

  Shutter ProCash 2150xe RL Removal/Installation of Components Shutter ProCash 2150xe RL • Pull out the customer panel (refer to the operating or service manual of the ProCash 2150xe). Loosen screw (1) on the bottom of the shutter. Push the cable (2) a little to the right, unhook it on the left side and remove it to the left.

• Page 167: Distributor Board

  Removal/Installation of Components Distributor board Distributor board • Remove all cassettes from the CMD-V4 (see chapter «Device Overview and Operation», section «Removing the cassette»). Detach tab connectors (1) and (2) from the controller and connectors (3) and (4) from the distributor board.

• Page 168
  Distributor board Removal/Installation of Components While pushing catches (1) and (2) in the direction of the arrow, detach connector (3) forwards. Proceed in the same way for the other three connectors. Push the white pins (1) to (6) down and remove the distributor board with its cover.

• Page 169: Dispensing Units

  Removal/Installation of Components Dispensing units Dispensing units The 4-cassette housing can accommodate two double dispensing units. The upper dispensing unit always includes the thickness measuring station. The two dispensing units must not be confused. Remove the cover (1) by pulling it off. Upper dispensing unit with thickness measuring station Removal…

• Page 170
  Dispensing units Removal/Installation of Components The upper dispensing unit accommodates the thickness measuring station which is connected to the CMD controller via a cable. This cable must be unplugged (1). Detach connector (2) from the distributor board. Remove the dispensing unit in the direction of the arrow.

• Page 171: Lower Dispensing Unit

  Removal/Installation of Components Dispensing units Connect the cables to the CMD controller (1) and the distributor board (2). • Mount the cover. Lower dispensing unit Turn the locking/unlocking levers (1) and (2) on the left side of the dispensing unit by 90° counterclock- wise.

• Page 172
  Dispensing units Removal/Installation of Components Installation Carefully push the connecting cable (1) between the toothed wheels and the device panel. • Insert the dispensing unit and close the latches. If you cannot close them, check the proper fit of the dispensing unit. •…

• Page 173: Clamp

  Removal/Installation of Components Clamp Clamp Removal Turn the two routing disks (1) and (2) in the direction of the arrow as far as possible. The clamp closes at the same time and has to engage. Turn the routing disks back by approx. 90°…

• Page 174
  Clamp Removal/Installation of Components When removing the clamp remember that the ball bearings are loosely attached and can fall out. Remove the clamp upwards. Remove the ball bearings with the black hooks (1) and the toothed wheels (2) on both sides of the clamp.
• Page 175
  Removal/Installation of Components Clamp Push out the securing pin (1) and hold onto the cable. Loosen the cable fixing (1) and pull out the cable. Careful! Make sure that the cable is not pulled back again and secure it, if necessary. Installation Feed the cable in (1) as shown in the picture by moving it slightly back and…
• Page 176
  Clamp Removal/Installation of Components Pull the cable (1) taut. Insert the securing pin (2) with the clamp open. (In the illustration the cable is not yet pulled taut). Close the clamp. The two latches, one on each side, must be engaged manually.

• Page 177: Maintenance And Service

  Maintenance Maintenance intervals Preventive maintenance is required for the CMD-V4 every two years or, at the latest, after 200,000 transactions. Performing maintenance All photosensors are only allowed to be cleaned in a dry state.

• Page 178
  CMD has to be initialized and reference values have to be calculated for all note types (See the «Initializing the CMD-V4» section in the «Start-up» chapter. Then, using a test program or the actual application, you have to run a dispensing test in which at least five notes have to be dispensed from each cassette without errors.

• Page 179: Stacker

  Maintenance and Service Maintenance Stacker • Visually inspect the stacker for damage and dirt. • Clean the stacker using a vacuum cleaner, brush, cloth or compressed air. • Clean all photosensors using a brush, cloth or compressed air. All photosensors are only allowed to be cleaned in a dry state. •…

• Page 180: Reject / Retract Cassette

  Maintenance Maintenance and Service • Clean the cash-out cassettes using a vacuum cleaner, brush, cloth or compressed air. • Check the settings for the correct note size (in the cover too). • Check the cassette pressure carriage to see that it is in its position properly, and adjust it if necessary.

• Page 181: Approved Maintenance Materials

  Maintenance and Service Maintenance Approved maintenance materials You can order the items listed below electronically or from our service partner. Orders: http://extranet.wincor-nixdorf.com http://its.siemens.de/lobs/its/its_log/ersin_gr.htm E-mail for logistics questions: mailto:serviceslogistic@wincor-nixdorf.com E-Mail for technical questions: mailto:servicesupport@wincor-nixdorf.com Commercial name / product name Code number Stock — number Ballistol oil…

• Page 182
  You will find the address in the internet: http://www.wincor-nixdorf.com/internet/index.html You will find a list of all the cleaning and maintenance materials released by Wincor Nixdorf in the intranet or extranet. Please note the manufacturer’s specifications on the packaging and on the enclosed information sheet.

• Page 183: Pin Assignments

  Pin Assignments Power supply connector (supply voltage) Connector: 2-pin AMP, pins 90° Signal name Meaning P24 V Supply voltage +24 V GNDNT Ground for +24 V Safety switch Connector: 3-pin DUBOX, 1 row, 90° Signal name Meaning Relay Safety cut-off relay Ground not connected Basic module…

• Page 184
  Basic module Pin Assignments Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning SM6PH1P Stepper motor SM6 phase 1, Plus connection SM6PH1M Stepper motor SM6 phase 1, Minus connection SM6PH2P Stepper motor SM6 phase 2, Plus connection SM6PH2M Stepper motor SM6 phase 2, Minus connection Single reject switch, Plus connection Single reject switch, Minus connection…

• Page 185: Main Motor M1

  Pin Assignments Main motor M1 Main motor M1 Elements DCM1 Main motor Connector: 2-pin AMP, female connector 90° Signal name Meaning Main motor, Plus connection Main motor, Minus connection Stacker Elements DCM3 Swiveling motor for collecting tray DPS1/DPS3 Digital photosensors for collecting tray position DCM5 Stepper motor for bundle reject switch DPS8/DPS9…

• Page 186
  Stacker Pin Assignments Connector: 34-pin DUBOX, 2 rows, 90° Signal name Meaning SM5PH1P Stepper motor DCM5 phase 1, Plus connection SM5PH1M Stepper motor DCM5 phase 1, Minus connection SM5PH2P Stepper motor DCM5 phase 2, Plus connection SM5PH2M Stepper motor DCM5 phase 2, Minus connection DC motor DCM3, Plus connection GNDL…

• Page 187: Frontload Module

  Pin Assignments Frontload module Signal name Meaning IQLS Photosensor transmit current Plus (PS22, PS18, PS19) IQLS34VN Photosensor transmit current Minus Free Timing disk of main motor, Power supply T1OUT Timing disk of main motor, output signal Timing disk of main motor, Ground Free Free Free…

• Page 188
  Dispensing unit 1 (module positions 1 and 2) Pin Assignments Dispensing unit 1 (module positions 1 and Elements CL1, CL2 Electromagnetic clutch (dispensing unit — position 1, 2) HR1,HR2 Lifting magnet retaining spring (dispensing unit — position 1, 2) PSD1/2 Photosensor dispensing sensor, controlled (dispensing unit — position 1, 2) PSE1/2…

• Page 189: Dispensing Unit 1 (Module Positions 1 And 2)

  Pin Assignments Dispensing unit 1 (module positions 1 and 2) Signal name Meaning Ground for pressure measurement (dispensing unit — position 1) Ground for pressure measurement (dispensing unit — position 2) UANDR1 Signal of pressure measurement (dispensing unit — position 1) UANDR2 Signal of pressure measurement (dispensing unit — position 2)

• Page 190: Cassette Connector At Dispensing Unit 1

  Cassette connector at dispensing unit 1 Pin Assignments Cassette connector at dispensing unit 1 (Module positions 1 and 2) Elements Serial EEPROM Stepper motor Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning EEDAT serial EEPROMs: data line for cassette 1 EEDAT serial EEPROMs: data line for cassette 2 EETAKT…

• Page 191: Dispensing Unit 2

  Pin Assignments Dispensing unit 2 Dispensing unit 2 Module positions 3 and 4 Elements CL3, CL4 Electromagnetic clutch (dispensing unit — position 3, 4) HR3, HR4 Lifting magnet retaining spring (dispensing unit — position 3, 4) PSD 3/4 Photosensor dispensing sensor, controlled (dispensing unit — position 3, 4) PSE 3/4 Photosensor ‘cassette empty sensor’ (dispensing unit -…

• Page 192
  Dispensing unit 2 Pin Assignments Signal name Meaning Ground for pressure measurement (dispensing unit — position 3) Ground for pressure measurement (dispensing unit — position 4) UANDR3 Signal of pressure measurement (dispensing unit — position 3) UANDR4 Signal of pressure measurement (dispensing unit — position 4) IAN34IN Transmit current for pressure measurement…

• Page 193: Cassette Connector At Dispensing Unit 2

  Pin Assignments Cassette connector at dispensing unit 2 Cassette connector at dispensing unit 2 (module positions 3 and 4) Elements Serial EEPROM Stepper motor Connector: 20-pin DUBOX, 2 rows, 90° Signal name Meaning EEDAT serial EEPROMs: data line for cassette 3 EEDAT serial EEPROMs: data line for cassette 4 EETAKT…

• Page 194: Extension Connector For Dispensing Unit 3

  Extension connector for dispensing unit 3 Pin Assignments Extension connector for dispensing unit 3 (module positions 5 and 6) An extension PCB containing the power drivers, power sources, level converters and the like is used for dispensing unit 3 (positions 5 and 6). Logical signals (TTL level or analog level) are passed via the extension connector.

• Page 195
  Pin Assignments Extension connector for dispensing unit 3 Signal name Meaning Ground P12V Power supply for pressure measurement in the dispensing unit UANDR5 Measuring signal for cassette 5 UANDR6 Measuring signal for cassette 6 IQLS56VN Photosensor transmit current Supply voltage ULANDR Analog voltage for pressure measurement power source…

• Page 196: Connector For Shutter (Incl. Z Module)

  Connector for shutter (incl. Z module) Pin Assignments Connector for shutter (incl. Z module) Elements DCM7, DCM8 Shutter motor, DC DPS10/11, Digital photosensors for shutter position DPS12/13 DCM4 Stepper motor for Z module drive PS27 / PS28 Cash path monitoring in the Z module Connector: 15-pin DSUB, pins 90°…

• Page 197
  Pin Assignments Connector for shutter (incl. Z module) When the cash has been transported to the output slot, the shutter is moved back to the ‘CLOSED’ position until the transition from L L to H H has been completed. (L = 0 V — H = +12 V) RMSH2N RMSH1N Meaning…

• Page 198: Connector For Thickness Measuring Station

  Connector for thickness measuring station Pin Assignments Connector for thickness measuring station Elements Optical thickness measuring DMLED1, DMLED2 Transmit diodes DMPHT1, DMPHT2 Receive transistors Mechanical thickness measuring Reflective photosensors 1, 2 Connector: 10-pin DUBOX, pins, 2 rows, 90° Signal name Meaning DMLED1IN Transmit current for IR LED of reflective…

• Page 199: Connection Of Door Switch

  Pin Assignments Connection of door switch Connection of door switch Elements Solenoid-operated switch Door switch of safe door Bridge Reports that the solenoid-operated switch is connected Connector: 4-pin DUBOX, 1 row, 90° Signal name Meaning TUERM Solenoid-operated switch / Door switch of safe door Ground for solenoid-operated switch TUERB…

• Page 200: Rs232C Connection

  RS232C connection Pin Assignments RS232C connection The controlling system unit (PC) is connected via this RS232C interface. Connector: 9-pin Sub-D, pins 90° Signal name Meaning DCD1 Carrier Detect RXD1 Receive Data (IN) TXD1 Transmit Data (OUT) DTR1 Data Terminal Ready Ground DSR1 Data Set Ready…

• Page 201: Cmd Controller

  Pin Assignments CMD controller CMD controller Connectors at the left side of the controller: X1 mechanichal thickness sensor Dubox connector, 8-pin (Reihe = 2466407537, Sohn = 2466410537) Designation + 5 V Measuring input for the first analog Hall sensor + 5 V Measuring input for the second analog Hall sensor X2 shutter JST pin connector model PHD, 2 x 10-pin, S20B-PHDSS (90°)

• Page 202
  CMD controller Pin Assignments Designation Measuring input for phototransistor of PS28 or PS29 (rear edge control) (PSR7) + current for transmit diodes from PS27, PS28 or PS26, PS29 (LSISH) Gate input of shutter1 Gate input of shutter2 Gate input of shutter3 Gate input of shutter4 Jumper coding Pin 19…
• Page 203
  Pin Assignments CMD controller X3 transport module JST pin connector model PHD, 2 x 6-pin, S12B-PHDSS (90°) (Reihe = A3C40015986, Sohn = A3C40015984) Designation + 5 V Gate input of HS4 (sensor for clamp end position) N.C. Gate input of transport1 Gate input of transport2 Gate input of transport3 Gate input of transport4…
• Page 204
  CMD controller Pin Assignments X4 V.24 interface from PC Designation + 5 V Gate input of HS4 (sensor for clamp end position) N.C. Gate input of transport1 Gate input of transport2 Gate input of transport3 Gate input of transport4 8-pin Western (Reihe = 5603107937;00 or A3C40016907, Sohn = 5603111937) Designation N.C.
• Page 205
  Pin Assignments CMD controller X5 USB interface from PC USB connector B-type, (Reihe: 0150507337;00) Designation N.C. USB-Data — USB-Data + Shielding Shielding X6 Door switch and disconnector in safe JST pin connector model PHD, 2 x 5-pin, S10B-PHDSS (90°) (Reihe = A3C40016307;00, Sohn = A3C40016306) Designation N.C.
• Page 206
  CMD controller Pin Assignments X7 V.24 interface to AVT2800 (SCOP card) JST pin connector model PH, 6-pin, B6B-PH-K-S (upright) (Reihe = 9405007037, Sohn = 9405010037) Designation n. c. (DSR not connected) DTR / RTS X8 NEN from special electronics module JST pin connector model PH, 2-pin, S2B-PH-K-S (90°) (Reihe = A3C40014712;11, Sohn = A3C40014711) Designation…
• Page 207
  Pin Assignments CMD controller Connectors at the top side of the controller: X10 24-V connection to AVT2800 (SCOP card) 2-pin Mini-Fit 39-30-1020 (Reihe = A3C40029754, Sohn = A3C40029755) Designation + 24 V X11 motor M1) 6-pin Mini-Fit 39-30-1060 (Reihe = A3C40030083, Sohn = A3C40009552) Designation Motor + N.C.
• Page 208
  CMD controller Pin Assignments X13 clamp motor ZIF connector, 4-pin, 1.25 mm, Molex, Reihe 5597, type 39-51-3043, Top contact (Reihe = A3C40029756, Sohn = A3C40029757) Designation + of clamp motor M2 — of clamp motor M2 + from belt drive on clamp M3 — from belt drive on clamp M3 X14 motors and lifting magnets at stacker / left and right sides JST pin connector model PHD, 2 x 9-pin, S18B-PHDSS (90°)
• Page 209
  Pin Assignments CMD controller X15 EEPROM at stacker ZIF connector, 8-pin, 1.00 mm, Molex, Reihe 52043, (90°), Bottom Contact (Reihe = A3C40030173, Sohn = A3C40030174) Designation + 5 V Chip-Select to EEPROM Clock to EEPROM Data output to EEPROM Data input from EEPROM N.C.
• Page 210
  CMD controller Pin Assignments X17 Hybrid photosensors and photosensors at single reject JST pin connector model PHD, 2 x 8-pin, S16B-PHDSS (90°) (Reihe = 0152307537;00, Sohn = 0152310537) Designation Gate input of DPS14 (sensor for switch position of single reject) Gate input of DPS15 (sensor for switch position of single reject) Gate input of DPS7 (sensor for basic position of the sliding…
• Page 211
  Pin Assignments CMD controller X18 Hybrid photosensors and photosensors at stacker / left side JST pin connector model PHD, 2 x 11-pin, S22B-PHDSS (90°) (Reihe = A3C40032102, Sohn = A3C40032103) Phototransistor of PS18 installed. Designation Gate input of DPS5 (polling the position of the left routing disk) Gate input of DPS8 (polling the position of the left routing disk) Gate input of DPS2 (sensor for stacker wheel position) Gate input of DPS4 (sensor for retract compartment)
• Page 212
  CMD controller Pin Assignments Connectors at the bottom of the controller: X30 dispensing units pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837) Designation + 5 V + 5 V + 5 V + 5 V switched + 5 V switched + 5 V switched Last –…
• Page 213
  Pin Assignments CMD controller Designation Dispensing gear of dispensing unit 4 Retaining magnet of dispensing unit 4 Dispensing gear of dispensing unit 5 Retaining magnet of dispensing unit 5 Dispensing gear of dispensing unit 6 Retaining magnet of dispensing unit 6 Dispensing gear of dispensing unit 7 Retaining magnet of dispensing unit 7 Dispensing gear of dispensing unit 8…
• Page 214
  CMD controller Pin Assignments X31 dispensing units pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837) Designation EEPROM-clock EEPROM-data CS-ICN CS-ReserveN CS-Dispensing unit1 CS-Dispensing unit2 CS-Dispensing unit3 CS-Dispensing unit4 CS-Dispensing unit5 CS-Dispensing unit6 CS-Dispensing unit7 CS-Dispensing unit8 ResetN Free Power source for LEDs (LSIPLUS) Current sink dispensing unit 1 (LSIV1) Current sink dispensing unit 2 (LSIV2)
• Page 215
  Pin Assignments CMD controller Designation Current sink dispensing unit 3 (LSIV3) Current sink dispensing unit 4 (LSIV4) Current sink dispensing unit 5 (LSIV5) Current sink dispensing unit 6 (LSIV6) Current sink dispensing unit 7 (LSIV7) Current sink dispensing unit 8 (LSIV8) Power supply photo transistors (LSVCC) Polling the first phototransistor for pressure sensor (LSANDR) Polling the second phototransistor for empty sensor (LSR1)
• Page 216
  CMD controller Pin Assignments X32 Hybrid photosensors and photosensors at stacker / right side JST pin connector model PHD, 2 x 7-pin, B14B-PHDSS (upright) (Reihe = A3C40032574, Sohn = A3C40032575) Designation Gate input of DPS6 (polling the position of the right routing disk) Gate input of DPS9 (polling the position of the right routing disk)
• Page 217
  Pin Assignments CMD controller X33 position switch and extensions JST pin connector model PHD, 2 x 17-pin, B34B-PHDSS (upright) (Reihe = A3C40036263, Sohn = A3C40036264) Designation + 5 V + 24 V Last — GND Chip-Select to reserve device at SPI2 Clock to reserve device at SPI2 Data output to reserve device at SPI2 Data input from reserve device at SPI2…
• Page 218
  CMD controller Pin Assignments Designation Special output for 7-segment display bottom / right Free Free Free Free 8-36 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…
• Page 219
  Pin Assignments CMD controller Connectors at the right side of the controller: X40 jumpers Berg pin connector, 2 x 10-pin (Reihe 5673507037;10) Designation ‘Door’ (pay attention to safe door), to be polled by firmware ‘SCOP’ connected, to be polled by firmware ‘Jump A’ (reserve input A), to be polled by firmware ‘Jump B’ (reserve input B), to be polled by firmware ‘Jump C’ (reserve input C), to be polled by firmware…
• Page 220
  CMD controller Pin Assignments Connectors in the center of the controller: X50 JTAG-PLD programming connector X51 Kontron test connector X52 Turbodebugger connector 8-38 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 221: 4-Channel Distributor Board

  Pin Assignments 4-channel distributor board 4-channel distributor board First connection to CMD controller Designation + 5 V + 5 V + 5 V + 5 V switched + 5 V switched + 5 V switched Last — GND Last — GND Last — GND Last — GND Last — GND…

• Page 222
  4-channel distributor board Pin Assignments Designation Dispensing gear of dispensing unit 4 Retaining magnet of dispensing unit 4 Dispensing gear of dispensing unit 5 Retaining magnet of dispensing unit 5 Dispensing gear of dispensing unit 6 Retaining magnet of dispensing unit 6 Dispensing gear of dispensing unit 7 Retaining magnet of dispensing unit 7 Dispensing gear of dispensing unit 8…
• Page 223
  Pin Assignments 4-channel distributor board Designation CS-Dispensing unit4 CS-Dispensing unit5 CS-Dispensing unit6 CS-Dispensing unit7 CS-Dispensing unit8 ResetN Free Power source for LEDs (LSIPLUS) Current sink dispensing unit 1 (LSIV1) Current sink dispensing unit 2 (LSIV2) Current sink dispensing unit 3 (LSIV3) Current sink dispensing unit 4 (LSIV4) Current sink dispensing unit 5 (LSIV5) Current sink dispensing unit 6 (LSIV6)
• Page 224
  4-channel distributor board Pin Assignments 1 or 4 cassette connectors (ISEP) Designation Data from and to EEPROM Clock to EEPROM Chip-Select to EEPROM GND for Logic + 5 V switched + 24 V Stepper motor Stepper motor Stepper motor Stepper motor Last — GND Connector for the 1-channel distributor board Designation…
• Page 225
  Pin Assignments 4-channel distributor board Connector for the two double dispensing units at the 4-channel distributor board Designation Power source for the transmit diodes (LSIPLUS) Dispensing unit x current sink (LSIVx), activates the three transmit diodes of the only dispensing unit Power supply for the pressure photo transistor (LSVCC) Input from pressure photo transistor (LSANDR) (PS at the side)
• Page 226
  4-channel distributor board Pin Assignments 8-44 Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 227: Spare Parts

  Cash-out cassettes 1750053501 Cash-out cassette CMD-V4 1750053503 Cash-out cassette CMD-V4 lead-sealed 1750053504 Cash-out cassette CMD-V4 FSM 1750053506 Cash-out cassette CMD-V4 FSM lead-sealed 1750053511 Cash-out cassette BBA-UT CMD-V4 1750053512 Cash-out cassette BBA-UT CMD-V4 lockable 1750053513 Cash-out cassette BBA-UT CMD-V4 lead-sealed 1750053540…

• Page 228
  1-cassette housing complete without latching mechanism Dispensing units 1750051760 Double dispensing unit CMD-V4 (without thickness measuring station) 1750051761 Double dispensing unit CMD-V4 (with thickness measuring station) 1750051758 Single dispensing unit CMD-V4 (without thickness measuring station) 1750051759 Single dispensing unit CMD-V4 (with thickness measuring…
• Page 229
  AGT CMD-V4 vertical Rearload 1750045360 AGT CMD-V4 vertical Frontload 1750057875 AGT CMD-V4 horizontal FL 101 mm (for ProCash 1500 FL) 1750059116 AGT CMD-V4 horizontal RL 232 mm (for ProCash 2150 RL) 1750059284 AGT CMD-V4 horizontal RL 124 mm (for ProCash 1500 RL)
• Page 230
  Overview of individual parts Spare Parts Cash Media Dispenser Version 4 — Service Manual 01750060162 A…

• Page 231: Index

  Index Banknote width 3-14 Function button 2-28 Bundle reject 2-7 Function test 3-34 Bundle retract 2-10 Initial start-up 4-1 Cash-out cassette 3-8 Initialization 3-32, 4-4 Cash-out cassettes 2-44 Cassette handling 2-19 Cassette initialization 3-32 Jumper settings 4-5 CMD controller 2-20 Connectors 2-23 Component control 2-31 Lithium batteries 1-4…

• Page 232
  Index Shutter ProCash 2100xe RL 6- Photosensor electronics 2-29 Shutter ProCash 2150xe RL 6- Pin assignments 8-1 Retract cassette 2-42, 3-9 Power interrupt 1-4 Safety precautions 1-2 Reference value 3-32 SAT 2-33 Reject cassette 2-42, 3-9 Sensors 2-1 Removal/Installation 6-1 Clamp 6-19 Serial interface 2-28 CMD controller 6-2…
• Page 233
  Notes 01750060162 A Cash Media Dispenser Version 4 — Service Manual…
• Page 234
  Published by Wincor Nixdorf International GmbH 33094 Paderborn Germany Printed in Germany Order No.: 01750060162 A…

 
Cash Media Dispenser  
Version 4 
Service Manual 
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Questions and suggestions  
Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Do you have ... 
... 
any questions or suggestions 
regarding this manual
? 
Please contact the following address 
giving the order number of this manual 
in your message
: 
Address: 
Wincor Nixdorf International GmbH 
Handbuchredaktion BD P34 
33094 Paderborn 
Germany 
Fax: +49 (0) 52 51 693-62 09 
E-mail: 
[email protected] 
Cash Media Dispenser  
Version 4  
Service Manual 
Edition April 2003 
Copyright © Information and trademarks  
Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
© Wincor Nixdorf International GmbH 2003 
All rights, including rights of translation and 
rights of reproduction by reprinting, copying 
or similar methods, even of parts, are 
reserved. 
Any violations give rise to a claim for 
damages 
All rights, including rights created by patent 
grants or registration of a utility model or 
design, are reserved. Delivery subject to 
availability; right of technical modifications 
reserved. 
All names of hardware and software 
products mentioned in this manual are 
trade names and/or trademarks of  their 
respective manufactures. 
This manual was 
produced using paper 
treated with chlorine-free 
bleach 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  0-1 
C   Contents..…...…………....………...…...... 
1   Introduction.....................................….... 
(Safety precautions, technical data) 
2   Function and Integration……................. 
3   Device Overview and Operation……..... 
4 Getting Started............................……..... 
5 Troubleshooting.....................………...... 
6  Removal / Installation of Components.. 
7  Maintenance and Service....................... 
8 Pin Assignments......................……….... 
9 Spare Parts..........................…………….. 
I Index....................………………………….
0-2  Cash Media Dispenser Version 4 - Service Manual   01750060162 A 
01750060162 A Cash Media Dispenser Version 4 - Service Manual C-1
Contents
Introduction .................................................................................................. 1-1
Symbols used in this manual.......................................................................... 1-1
Important safety precautions.......................................................................... 1-2
General power interrupt.................................................................................. 1-4
Description of the device................................................................................ 1-5
Structure of the manual.................................................................................. 1-7
Outline....................................................................................................... 1-7
Supplementary documentation ................................................................. 1-8
Technical data................................................................................................ 1-9
Cash media dispenser without output transport........................................ 1-9
Stacker.................................................................................................... 1-10
Output transport...................................................................................... 1-10
Shutter .................................................................................................... 1-12
CMD controller........................................................................................ 1-13
4-cassette housing (without contents) .................................................... 1-14
1-cassette housing (without contents) .................................................... 1-14
Double dispensing unit without DDU ...................................................... 1-14
Double dispensing unit with DDU ........................................................... 1-15
Single dispensing unit without DDU........................................................ 1-15
Single dispensing unit with DDU............................................................. 1-15
Reject / retract cassettes ........................................................................ 1-16
Cash-out cassettes ................................................................................. 1-16
Environmental conditions........................................................................ 1-17
Climatic environmental conditions in accordance with EN 60721 ..... 1-17
Mechanical environmental conditions in accordance with EN 60721 1-17
Noise emission in accordance with EN 27779 .................................. 1-17
Compliance with standards and certifications......................................... 1-18
Environmental protection.............................................................................. 1-20
Environmentally friendly product design and development..................... 1-20
Saving energy......................................................................................... 1-20
Disposing of used consumables ............................................................. 1-20
Labels on plastic case parts.................................................................... 1-20
Returning, recycling and disposing of used units and consumables ...... 1-21
Further information.................................................................................. 1-21
Abbreviations................................................................................................ 1-22
Function and Integration ............................................................................. 2-1
Sensors and electromechanical components................................................. 2-1
Contents
C-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Horizontal output transport ....................................................................... 2-1
Vertical output transport............................................................................ 2-2
Stacker and output transport .................................................................... 2-3
Components of dispensing unit and cassette........................................... 2-4
Procedures in the CMD-V4 (schematic)......................................................... 2-5
Dispensing in customer direction (vertical, frontload)............................... 2-6
Bundle reject............................................................................................. 2-7
Single reject.............................................................................................. 2-8
Bundle retract when notes are not removed........................................... 2-10
Procedures in the CMD-V4 .......................................................................... 2-11
Start-up behavior .................................................................................... 2-11
Controller test.................................................................................... 2-11
Firmware tt ........................................................................................ 2-11
Memory reset .................................................................................... 2-11
Determination of the device type....................................................... 2-12
Checking the cassettes ..................................................................... 2-12
Checking the photosensors............................................................... 2-12
Checking the device locks................................................................. 2-12
Checking mechanical and electronic components ............................ 2-13
Checking the transport paths ............................................................ 2-13
Checking the shutter ......................................................................... 2-13
Dispensing.............................................................................................. 2-14
Checking the basic state ................................................................... 2-14
Double dispense/note sizes out of tolerance..................................... 2-14
Undefined notes ................................................................................ 2-15
Dispensing of notes not possible....................................................... 2-15
Banknote jam .................................................................................... 2-15
Transport ................................................................................................ 2-16
Transport to waiting position ............................................................. 2-16
Bundle reject ..................................................................................... 2-16
Single reject....................................................................................... 2-16
Cash presentation (incl. waiting for removal), cash output................ 2-17
Retracting and storing banknotes...................................................... 2-17
Retracting cash without storing it ...................................................... 2-18
Cassette handling ........................................................................................ 2-19
CMD controller ............................................................................................. 2-20
Position of function groups ..................................................................... 2-22
Connectors on the CMD controller ......................................................... 2-23
Logical interface...................................................................................... 2-24
Command from host system ............................................................. 2-25
Acknowledgement by the CMD-V4 ................................................... 2-25
Overview of commands .......................................................................... 2-25
Contents
01750060162 A Cash Media Dispenser Version 4 - Service Manual C-3
Control block........................................................................................... 2-27
CPU................................................................................................... 2-28
Memory.............................................................................................. 2-28
Serial interface................................................................................... 2-28
Status display .................................................................................... 2-28
Function button.................................................................................. 2-28
Photosensor electronics.......................................................................... 2-29
Measuring banknotes with the double detection unit (DDU)................... 2-30
Component control.................................................................................. 2-31
Dispensing unit control ...................................................................... 2-31
Cassette control................................................................................. 2-31
Stacker transport.......................................................................................... 2-33
Stacker transport - EEPROM ....................................................................... 2-35
Output transport ........................................................................................... 2-36
Shutter.......................................................................................................... 2-37
Dispensing unit............................................................................................. 2-38
4-cassette housing without dispensing units........................................... 2-38
4-cassette housing with two double dispensing units and 4-channel
distributor board...................................................................................... 2-39
Dispensing unit with dispensing shaft and magnetic clutch............... 2-40
Photosensors in the dispensing unit ....................................................... 2-41
Pressure sensor...................................................................................... 2-41
Reject / retract cassette................................................................................ 2-42
Cash-out cassettes....................................................................................... 2-44
Device Overview and Operation ................................................................. 3-1
Device overview ............................................................................................. 3-1
Horizontal cash-out Frontload................................................................... 3-2
Horizontal cash-out Rearload ................................................................... 3-3
Vertical cash-out Frontload....................................................................... 3-4
Vertical cash-out Rearload........................................................................ 3-5
1-cassette housing with single dispensing unit......................................... 3-6
Function elements and controls................................................................ 3-7
The cassettes................................................................................................. 3-8
Cash-out cassette..................................................................................... 3-8
Reject / retract cassette ............................................................................ 3-9
Removing the cassette ........................................................................... 3-10
Opening the cassette.............................................................................. 3-11
Emptying the reject / retract cassette...................................................... 3-12
Setting the low cash sensor.................................................................... 3-13
Setting the banknote width...................................................................... 3-14
Removing banknotes......................................................................... 3-14
Contents
C-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Removing the banknote rails............................................................. 3-15
Inserting the banknote rails ............................................................... 3-16
Setting the banknote height.................................................................... 3-20
Filling the cash-out cassette ................................................................... 3-22
Preparing the cash-out cassette........................................................ 3-22
Preparing the banknote bundles ....................................................... 3-24
Inserting banknote bundles ............................................................... 3-25
Special comments for deformed banknotes...................................... 3-28
Inserting the cassette.............................................................................. 3-30
Inserting the cassette.............................................................................. 3-30
Closing the cassette.......................................................................... 3-30
Inserting the cassette ........................................................................ 3-31
Cassette initialization ................................................................................... 3-32
Determining the reference value.................................................................. 3-32
Function test................................................................................................. 3-34
Start-up ......................................................................................................... 4-1
Initial start-up.................................................................................................. 4-1
Start-up after component replacement........................................................... 4-2
Electronic adjustments for the CMD-V4......................................................... 4-3
Initializing the CMD-V4................................................................................... 4-4
Jumper settings on the CMD controller .................................................... 4-5
Position of the jumper panel on the CMD controller............................ 4-5
Default settings.................................................................................... 4-7
Adjusting cash cassettes to the note size ...................................................... 4-8
Filling cassettes with real cash and inserting them........................................ 4-8
Updating note parameters and cassette replenishment data......................... 4-8
Calculating reference values for the various note types ................................ 4-8
Authenticating the cash.................................................................................. 4-8
Troubleshooting........................................................................................... 5-1
Displays at startup.......................................................................................... 5-2
Displays in normal operation.......................................................................... 5-3
Dirty photosensors / sensors .................................................................. 5-17
Checking the note paths .............................................................................. 5-21
Locking/unlocking handle blocked ............................................................... 5-22
Checking the vertical transport ............................................................... 5-23
Checking the dispensing areas............................................................... 5-24
Checking the stacker and output transport............................................. 5-25
Removal/Installation of Components......................................................... 6-1
Pulling out / pushing in the CMD-V4 .............................................................. 6-1
Contents
01750060162 A Cash Media Dispenser Version 4 - Service Manual C-5
CMD controller ............................................................................................... 6-2
Stacker ........................................................................................................... 6-3
Horizontal output transport............................................................................. 6-5
Ouput transport ProCash 2000xe RL............................................................. 6-6
Output transport ProCash 2050xe.................................................................. 6-7
Ouput transport ProCash 2100xe RL............................................................. 6-8
Shutter ProCash 2000xe RL .......................................................................... 6-9
Shutter ProCash 2050xe RL ........................................................................ 6-10
Shutter ProCash 2100xe RL ........................................................................ 6-11
Shutter ProCash 2150xe RL ........................................................................ 6-12
Distributor board........................................................................................... 6-13
Dispensing units........................................................................................... 6-15
Upper dispensing unit with thickness measuring station ........................ 6-15
Lower dispensing unit ............................................................................. 6-17
Clamp........................................................................................................... 6-19
Maintenance and Service ............................................................................ 7-1
Maintenance................................................................................................... 7-1
Maintenance intervals............................................................................... 7-1
Performing maintenance........................................................................... 7-1
Stacker ................................................................................................ 7-3
Output transport................................................................................... 7-3
Shutter................................................................................................. 7-3
Cash-out cassettes.............................................................................. 7-3
Reject / retract cassette....................................................................... 7-4
General................................................................................................ 7-4
Approved maintenance materials ............................................................. 7-5
Pin Assignments .......................................................................................... 8-1
Power supply connector (supply voltage)....................................................... 8-1
Safety switch .................................................................................................. 8-1
Basic module.................................................................................................. 8-1
Main motor M1 ............................................................................................... 8-3
Stacker ........................................................................................................... 8-3
Frontload module ........................................................................................... 8-5
Dispensing unit 1 (module positions 1 and 2) ................................................ 8-6
Cassette connector at dispensing unit 1 ........................................................ 8-8
Dispensing unit 2............................................................................................ 8-9
Cassette connector at dispensing unit 2 ...................................................... 8-11
Extension connector for dispensing unit 3.................................................... 8-12
Connector for shutter (incl. Z module).......................................................... 8-14
Connector for thickness measuring station .................................................. 8-16
Contents
C-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Connection of door switch............................................................................ 8-17
Battery connector.................................................................................... 8-17
RS232C connection ..................................................................................... 8-18
CMD controller ............................................................................................. 8-19
4-channel distributor board........................................................................... 8-39
Spare Parts ................................................................................................... 9-1
Overview of individual parts ........................................................................... 9-1
Index............................................................................................................... I-1
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-1
Introduction
This service manual has been compiled for authorized service personnel only.
The operating manual, the installation guide and the service manual of the
basic device should also be read since certain details are only described in
those manuals.
Symbols used in this manual
−  Text following a dash represents an item in a list.
" " Text in quotation marks refers to other chapters or sections in this
document.
•  Text following this symbol describes actions to be performed in the
specified order.
Text following this symbol should be given special attention in order to
avoid damage and injury.
i
Text following this symbol contains general information to facilitate use
of the device and help avoid operating errors.
Important safety precautions Introduction
1-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Important safety precautions
Please read the following notes carefully before doing any work on the
device.
This device complies with the relevant safety regulations for information
processing equipment and is designed for use in a regular office environment.
−  When moving the device from a cold to a warm environment, do not
operate it for at least two hours to prevent possible damage caused by
condensation.
−  Only use the original packaging material to transport the device.
−  The device is equipped with a safety-tested power cable which must be
connected only to a suitable grounded outlet.
−  Always hold the plug when removing the power cable. Never pull the cable
itself.
−  Install all cables in such a way that they will not be stepped on or tripped
over or damaged and crushed in any other way.
−  Have damaged cables replaced immediately.
−  Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.
−  In case of an emergency (e. g. damaged cabinets, controls or power
cables, liquids or foreign objects in the device) observe the following
instructions:
Deactivate the device immediately by:
Switching off the automatic circuit-breaker or removing the fuse inset
from the fuse holder in the distribution box of the building installation;
Disconnecting the plug connector of the power supply cable from the
grounded socket in the building installation;
Switching the power switch on the power distributor to OFF (refer to the
operating manual of the basic device);
Disconnecting power between the UPS (uninterruptible power supply)
and the device (refer to the operating manual of the basic device).
Introduction Important safety precautions
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-3
−  During a thunderstorm, data transmission lines may not be connected or
disconnected.
−  Only use accessories and extension components which have been
approved by us. Nonobservance can result in damage to the system or
violations of regulations concerning safety, radio interference and
ergonomical requirements.
−  Note that there are only safety extra-low voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to
install additional electronics (e.g. connection for an intruder alarm system).
−  To clean the device only use cleaning agents approved by Wincor Nixdorf
International GmbH (see chapter "Maintenance and Service").
Repair work
Repair work may only be carried out by authorized personnel.
Unauthorized opening of the device or repair work carried out
improperly could result in considerable danger to the user.
In case of noncompliance, Wincor Nixdorf International GmbH
excludes all liability.
General power interrupt Introduction
1-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Lithium batteries
There is danger of fire or explosion if the batteries are handled
incorrectly. It is therefore important to note the following points:
−  Avoid short circuits.
−  Never recharge the battery.
−  Avoid temperatures above 100 °C.
−  Do not try to open the battery by force.
−  Do not allow the battery to come into contact with water or fire.
Replace only with the same or an equivalent type recommended by
Wincor Nixdorf International GmbH.
Dispose of used batteries in compliance with national regulations and
the manufacturer's specifications.
General power interrupt
i
A general power interrupt has the following effects:
– All currently running transactions are immediately aborted.
– Dispensed banknotes remain in the transport paths of the cash
media dispenser. They will be transported to the reject/retract
cassette of the CMD-V4 or they remain in the collecting position of
the clamp after the device has been turned on again.
Introduction Description of the device
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-5
Description of the device
Function and use
The most important components in an automated teller machine is the Cash
Media Dispenser (CMD-V4).
TheCMD-V4replacestheAZM-NG.TheCMD-V4andtheAZM-NGare
software-compatible but not hardware-compatible.
CMD cassettes are basically upward- and downward-compatible with some
restrictions. They are about 5 mm longer so they cannot simply be deployed in
the ProCash BBA mini 3K (up to February 2003) and the ProCash BBA UT
with a CEN safe. The ProCash BBA mini 3K requires a technical modification
forCMDcassettestobeinstalled.Theoldcassetteshavetobeusedinthe
ProCash BBA UT with a CEN safe.
This manual describes the Cash Media Dispenser, version 4.
Here are some of the characteristics of the Cash Media Dispenser:
−  High functional reliability (low reject rate, detection of dispenses of two
notes)
−  Convenient to use and maintain:
Electronic and mechanical adjustments have been minimized
Maintenance intervals: Every two years or after 200,000 transactions
−  All known requirements for ecological reuse and disposal have been
satisfied.
Description of the device Introduction
1-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
The CMD-V4 can be tailored to the user's specific requirements thanks to
model variants (frontload/rearload) and a variable number of dispensing units
in the various housings. The CMD-V4 can consist of the following components,
depending on the configuration:
−  Stacker transport facility with or without single reject
−  Horizontal/vertical output transport facility Rearload/Frontload
−  1-cassette housing with single dispensing unit
−  4-cassette housing with one double dispensing unit or two double
dispensing units
−  CMD controller
−  Cash-out cassette and reject / retract cassette
i
The single reject function is only available in devices which are
delivered to countries outside the European Union.
Introduction Structure of the manual
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-7
Structure of the manual
Outline
The chapter "Introduction" describes the important safety precautions. It also
gives an overview of the Cash Media Dispenser Version 4 (CMD-V4).
The features of the CMD-V4 are also described in the chapter "Introduction" in
the section "Technical data”.
In the chapter "Function and Integration" you will find a description of the
individual components of the cash media dispenser.
The "Device Overview and Operation" chapter describes, among other things,
how to change the cash-out and reject/retract cassettes, replenish the cash-
out cassette and set the banknote size.
The "Start-up" chapter explains how the CMD-V4 is initialized.
The "Troubleshooting" chapter lists the status messages that may be output,
together with explanations and action to be taken.
The next chapter "Removal/Installation of Components" provides detailed
information on how to replace the components.
The chapter "Maintenance and Service" contains information on maintenance
work to be carried out regularly.
The assignment of connector pins is described in the "Pin Assignments"
chapter.
Finally, components that can be replaced in the Cash Media Dispenser are
listed in the "Spare Parts" chapter.
Structure of the manual Introduction
1-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Supplementary documentation
For the operation and installation of the basic devices, separate manuals are
available in several languages which also include a short description of the
CMD-V4.
These manuals can be ordered from our print partner. They are also available
in the intranet.
Usually the manufacturers' original manuals for OEM components are included
in the shipment. They may contain more detailed information.
Introduction Technical data
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-9
Technical data
Cash media dispenser without output transport
Power supply: 5.5 A operation
11 A peak (approx. 20 ms)
Dimensions: The overall dimensions depend on
the actual configuration of the CMD-
V4.
Height
Four cassettes: 758 mm
Five cassettes: 895.5 mm
Six cassettes: 1033 mm
Width: 340 mm
Depth with cassettes in place: 537 mm
Device weight without cassettes
and without single reject: max. 30 kg
Banknote dimensions in mm: 54 x 85 x 0.08 to
92 x 182 x 0.12
Maximum number of notes per
transaction: 60
Dispensing and transport rate: 6 - 8 banknotes / sec.
Number of dispensing units: 2 to 6
Security functions implemented: Data Encryption Standard (DES)
for line encryption
Technical data Introduction
1-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Stacker
Dimensions
Depth: 505 mm
Width: 301 mm
Height: 208 mm
Weight
with single reject: 8.820 kg
without single reject: 8.500 kg
Output transport
Vertical output transport Frontload in ProCash 2000xe and ProCash 2100xe
Dimensions
Depth: 400 mm
Width: 200 mm
Height: 230 mm
Weight: 1.5 kg
Vertical output transport Rearload in ProCash 2000xe and ProCash 2100xe
Dimensions
Depth: 400 mm
Width: 200 mm
Height: 230 mm
Weight: 1.5 kg
Introduction Technical data
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-11
Horizontal output transport Frontload 101 mm in ProCash 1500xe and
ProCash BBA mini 3K
Dimensions
Depth: 130 mm
Width: 200 mm
Height: 50 mm
Weight: 1 kg
Horizontal output transport Frontload 241 mm in ProCash 2350xe and
ProCash BBA UT
Dimensions
Depth: 250 mm
Width: 200 mm
Height: 50 mm
Weight: 1 kg
Horizontal output transport Rearload 124 mm in ProCash 1500xe and
ProCash BBA UT
Dimensions
Depth: 130 mm
Width: 200 mm
Height: 50 mm
Weight: 1 kg
Horizontal output transport Rearload 232 mm in ProCash 2050xe,
ProCash 2150xe and ProCash 2250xe
Dimensions
Depth: 345 mm
Width: 227 mm
Height: 57 mm
Weight: 0.52 kg
Technical data Introduction
1-12 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Shutter
Dimensions Shutter vertical Rearload and vertical Frontload
Depth: 310 mm
Width: 150 mm
Height: 100 mm
Weight: 0.5 kg
Dimensions Shutter horizontal Rearload
Depth: 305 mm
Width: 126 mm
Height: 67 mm
Weight: 0.9 kg
Dimensions Shutter horizontal Frontload
Depth: 310 mm
Width: 150 mm
Height: 100 mm
Weight: 0.9 kg
Introduction Technical data
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-13
CMD controller
Processor: 80C188XL 20 MHz
Memory: 512 Kbyte static RAM
512 Kbyte Flash-PROM (PUT, bootloader)
Interface: V.24 (RS232), USB interface in
preparation
Transmission parameters
Line speed: 19.2 / 56 KBaud
automatic baud rate recognition
Data format: NRZ
Parity: ODD
Code width: 8 Bit + Parity
Stop bits: 2
Dimensions
Depth: 430 mm
Width: 160 mm
Height: 25 mm
Weight: 0.42 kg
Technical data Introduction
1-14 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
4-cassette housing (without contents)
Dimensions
Depth: 450 mm
Width: 305 mm
Height: 600 mm
Weight: 10.9 kg
1-cassette housing (without contents)
Dimensions
Depth: 450 mm
Width: 305 mm
Height: 162 mm
Weight: 3.34 kg
Double dispensing unit without DDU
Dimensions
Depth: 282 mm
Width: 305 mm
Height: 200 mm
Weight: 3.30 kg
Introduction Technical data
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-15
Double dispensing unit with DDU
Dimensions
Depth: 282 mm
Width: 305 mm
Height: 200 mm
Weight: 3.34 kg
Single dispensing unit without DDU
Dimensions
Depth: Still open
Width: Still open
Height: Still open
Weight: Still open
Single dispensing unit with DDU
Dimensions
Depth: Still open
Width: Still open
Height: Still open
Weight: Still open
Technical data Introduction
1-16 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Reject / retract cassettes
Capacity
Reject compartment: max. 400 notes
Retract compartment: max. 100 notes
Dimensions
Depth: 250 mm
Width: 100 mm
Height: 100 mm
Weight: 1.5 kg
Cash-out cassettes
Banknote dimensions
Size: 54 x 85 mm to 92 x 182 mm
Thickness: 0.08 mm to 0.12 mm
Filling capacity: Banknote bundles up to 310 mm thick
Dimensions
Depth: 441 mm
Width: 264 mm
Height: 125 mm
Weight: 3.5 kg
Introduction Technical data
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-17
Environmental conditions
Climatic environmental conditions in accordance with EN
60721
Class Ambient temperature
°C
Relative humidity
%r.h.
Operation 3K3 + 5 to + 55* 5 to 85
Transport 2K2 - 25 to + 70
(12 hours flying time)
10 to 95
(12 hours flying time)
Storage 1K2 + 5 to + 40
(max. 30 days)
10 to 85
* The temperature value of + 55 °C deviates from the value of the standard
(+ 32 °C).
Mechanical environmental conditions in accordance with
EN 60721
Class Comment
Operation 3M2 Building with minimum external
vibration.
Transport
(in original packing)
2M2 All types of commercial vehicles and
trailers as well as rail and air
transport
Storage
(in original packing)
1M3 Noticeable vibration and shocks, e.g.
by machines or passing vehicles
Noise emission in accordance with EN 27779
Noise values acc. to ISO 9296 Idle mode Operation*
Sound power level LWAd 6.1 B 6.9 B
Workplace-related sound pressure level L
pAm (at
adjacent workplace)
44 dB 50 dB
* typical operating cycle.
Technical data Introduction
1-18 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Compliance with standards and certifications
Standards met
Safety standards: EN 60950
CSA C22.2-60950
UL 1950
UL 60950
EMC standards: EN 55022 class B
FCC CFR 47, part 15, subpart B, class A
EN 55024
Conformity
The CE mark of conformity attached to the product or its package indicates
that the product complies with the requirements of the following EC directives:
−  EMC Directive 89/336/EEC including the amending directive 93/68/EEC
−  Low Voltage Directive 73/23/EEC including the amending directive
93/68/EEC
The corresponding statement of compliance has been issued by
Wincor Nixdorf International GmbH
Heinz-Nixdorf-Ring 1
33106 Paderborn
Germany
Notes concerning radio interference suppression and electrical safety
All other devices connected to this product must comply with the EMC
Directive 89/336/EEC including the amending directive 93/68/EEC and the
Low Voltage Directive 73/23/EEC including the amending directive 93/68/EEC.
Introduction Technical data
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-19
FCC rules and Canadian Standard ICES - 003
NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC rules and Canadian
Standard ICES - 003. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operating in a
commercial environment. The equipment generates, uses and can radiate high
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference
at his own expense.
Environmental protection Introduction
1-20 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Environmental protection
Environmentally friendly product design and
development
This product has been designed according to our corporate standard
'Environmentally friendly product design and development'.
This means that crucial criteria such as long life, choice of material and its
labeling, emissions, packaging, ease of disassembly and recyclability have
been taken into account.
This saves resources and relieves the strain on the environment.
Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.
Disposing of used consumables
Please dispose of printer consumables, batteries, fluorescent tubes as well as
cleaning and maintenance material according to the applicable regulations of
your country (observe manufacturer's specifications).
Labels on plastic case parts
Please do not stick any labels on plastic case parts since that would make
recycling more difficult.
Introduction Environmental protection
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-21
Returning, recycling and disposing of used units
and consumables
Details regarding the return and recycling of used units and consumables can
be obtained from your local branch office or from our Recycling Center in
Paderborn:
Tel.: +49 (0) 5251 8-1 80 10
Fax.: +49 (0) 5251 8-1 80 15
Further information
can be obtained from our Environmental Protection section (Referat
Umweltschutz):
Tel.: +49 (0) 5251 693-67 07
Fax.: +49 (0) 5251 693-67 09
Email: mailto:[email protected]
Abbreviations Introduction
1-22 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Abbreviations
ASCII American Standard Code for Information Interchange
CE Communauté Européenne
(European Community) Declaration of Conformity
CEN Comité Européen de Normalisation (European
Committee for Standardization)
CL Clutch
CMD Cash media dispenser
CMOS Complementary metal oxide semiconductor
CPU Central processing unit
DCM Direct current motor
DDU Double detection unit
DES Data Encryption Standard
DIN German Institute for Standardization
DMA Direct Memory Access
DPS Digital photosensor
DSP Diagnostic and service package
EEPROM Electrical erasable programmable read only memory
EC European Community
EMC Electromagnetic compatibility
EN European standard
EPROM Erasable Programmable Read Only Memory
EEC European Community
FCC Federal Communications Commission
FD Floppy disk
FRU Field repair unit
HR Retaining magnet
HS Hall sensor
ISO International Organization for Standardization
KDIAG Components diagnostics
LED Light emitting diode
MA Magnet
MAC Magnet cassette
OEM Original equipment manufacturer
PC Personal computer
Introduction Abbreviations
01750060162 A Cash Media Dispenser Version 4 - Service Manual 1-23
PLD Programmable logic device
PROM Programmable read only memory
PS Photosensor
PSD Photosensor Dispense (dispensing sensor)
PSE Photosensor Empty (cassette empty)
RAM Random access memory
RL Rearload
SSwitch
SAT Stacker and output transport
SCOP Security cash out procedure
SM Stepper motor
SMC Connector Motor Cassette
ST Connector
SW Software
T Timing disk
UL Underwriters Laboratories
Abbreviations Introduction
1-24 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-1
Function and Integration
Sensors and electromechanical
components
Horizontal output transport
DCM1
DPS14
DPS15 DPS4
SM1
PS2
PS1
DDU
PSE1
PSD1
PS18
DPS2
SM2,3
DCM2,3
MAC1 SMC1
CL1
HS1
HS3
MA6
HS2
DPS7
DPS5,6DPS5,6
DPS8,9
HS4
PS27
PS28
DPS11
DCM7
D
P
S
1
0
SM9
MA2/2
SW1
MA2/1
Sensors and electromechanical components Function and Integration
2-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Vertical output transport
DCM1
DPS14
DPS15
DPS4
SM1
PS2
PS1
DDU
PSE1
PSD1
PS18
SM9
DPS2
SM2,3
DCM2,3
MAC1
MA2/2
SMC1
CL1
HS1
HS3
MA6
SW1
HS2
PS27 PS28 HS4
DPS11
SM7
DPS10
DPS7
DPS5,6DPS5,6
DPS8,9
MA2/1
Function and Integration Sensors and electromechanical components
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-3
Stacker and output transport
Compo-
nent
Designation Location
D Permanent magnets (2 units) – without sensors Clamp
DPS 2 Stacker wheel position query Stacker wheel input
DPS 4 Sensor: position of retract compartment Reject / retract box
DPS 5 Sensor: home position Routing disk drive, left
DPS 6 Sensor: home position Routing disk drive, right
DPS 7 Home position of sliding surface Single reject
DPS 8 Sensor: Position Routing disk drive, left
DPS 9 Sensor: Position Routing disk drive, right
DPS 10 Hybrid photosensor Shutter
DPS 11 Hybrid photosensor Shutter
DPS 14 Home position of switch Single reject
DPS 15 Switch position: single reject Single reject
HS 1 Home position (Hall sensor) Clamp positioning
HS 2 RR home position
(behind the routing disk) (Hall sensor)
Clamp positioning
HS 3 Reversal in FL direction
(if required) (Hall sensor)
Clamp positioning
HS 4 Stop over position and final position of clamp
(Hall sensor)
Clamp positioning
PS 1 Stacker wheel input Stacker wheel input
PS 2 'Tray empty' check Single reject
PS 18 Tray monitoring/ input monitoring 'clamp empty' Swivel drive for clamp flap
reject/retract box
PS 27 Removal photosensor Clamp positioning
PS 28 Bundle rear edge control Clamp positioning
DCM 1 Main drive motor Stacker wheel input
DCM 2 Traction motor + planetary gears Clamp
DCM 3 Belt drive + planetary gears Clamp
DCM 7 DC motor (outdoor) Shutter
MA 2/1 Switch control magnet Single reject
MA 2/2 Switch control magnet Single reject
Sensors and electromechanical components Function and Integration
2-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Compo-
nent
Designation Location
MA 6 Magnet for retract comportment Reject box
SW 1 Reject / retract box pushed in Reject box
SM 1 Pressure on sliding surface for emptying Single reject
SM 2 Routing disk motor Routing disk drive, left
SM 3 Routing disk motor Routing disk drive, right
SM 7 Stepper motor (indoor) Shutter
SM 9 Stacker wheel stepper motor Stacker wheel input
T 1 Timing disk Stacker wheel input
Components of dispensing unit and cassette
Component Designation Location
MACx Retaining magnet Dispensing unit; cassette x x = 1 – 6
CLx Extractor gear Dispensing unit; cassette x x = 1 – 6
PSDx Dispensing sensor Dispensing unit; cassette x x = 1 – 6
PSEx Empty sensor Dispensing unit; cassette x x = 1 – 6
DDU Length measurement, measuring
station
on the upper dispensing unit
SMCx Stepper motor for pressure in cassette x x = 1 – 6
STx Cassette connector at cassette x x = 1 – 6
Function and Integration Procedures in the CMD-V4 (schematic)
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-5
Procedures in the CMD-V4 (schematic)
The following sections show and describe the most important procedures in
the CMD-V4 step by step on the basis of this schematic drawing of the CMD-
V4 with a vertical output transport (frontload).
i
a
b
c
d
e
f
g
j
k
h
l
m
1 Shutter g Reject compartment of
b Clamp in home position reject/retract cassette
c Vertical output transport FL h Main drive motor
d Routing disk i Thickness measuring station
e Clamp in stacking position
j
Stacker wheel
f Retract compartment of reject/ k Cassette 1
retract cassette l Single reject switch
m Single reject compartment
Procedures in the CMD-V4 (schematic) Function and Integration
2-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Dispensing in customer direction (vertical,
frontload)
a
b
c
d
e
f
g
h
j
i
k
1. The required number of notes are dispensed successively from each
cassette (total of max. 60) (k)
2. The individual notes are moved to the thickness measuring station (i)
3. All good notes are placed in the stacking position of the clamp (e)
4. The clamp is closed with the aid of the routing disk.
5. The routing disk moves to the output position (d).
6. The bundle of notes is transported to the output position (b).
7. The shutter opens.
8. The bundle of notes is transported to the removal position.
9. The customer removes the bundle of notes.
10. The shutter closes.
11. The clamp moves back to the stacking position and automatically opens
(e).
Function and Integration Procedures in the CMD-V4 (schematic)
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-7
Bundle reject
i
a
b
c
d
e
f
g
j
k
h
1. - 4. The procedure is the same as for dispensing in customer direction
(vertical, frontload).
5. The routing disk moves to the reject/retract position (d).
6. The bundle of notes is transported to the reject compartment of the
reject/ retract cassette (g).
Procedures in the CMD-V4 (schematic) Function and Integration
2-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Single reject
i
a
b
c
d
e
f
g
j
k
h
l
m
1. - 3. The procedure is the same as for dispensing in customer direction
(vertical, frontload).
3.1 If a bad note is detected it is rejected via the single reject switch (l)
and placed in the single reject compartment (m). Up to two bad
notes can be placed in the single reject compartment. They do not
have to originate from one transaction.
4. -
11.
The procedure is the same as for dispensing in customer direction
(vertical, frontload).
Function and Integration Procedures in the CMD-V4 (schematic)
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-9
i
a
b
c
d
e
f
g
j
k
h
l
m
12. Bad notes are taken from the single reject compartment (m) via the
stacker wheel (j) and placed in the stacking position of the clamp (e).
13.
The routing disk moves to the reject/retract position (d).
14. The notes are transported to the reject compartment of the
reject/retract cassette (g).
Procedures in the CMD-V4 (schematic) Function and Integration
2-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Bundle retract when notes are not removed
i
a
b
c
d
e
f
g
j
k
h
1. - 8. The procedure is the same as for dispensing in customer direction
(vertical, frontload).
9. The notes are not removed within the defined time!
10. The notes are retracted to the output position (b).
11. The shutter closes.
12. The clamp moves toward the stacker unit (c).
13. There is a reject/retract compartment switchover.
14. The bundle of notes is transported to the retract compartment of the
reject/ retract cassette (f).
15. The clamp moves back to the stacking position and automatically
opens (e).
Function and Integration Procedures in the CMD-V4
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-11
Procedures in the CMD-V4
Start-up behavior
With a reset or after power-up it is checked whether the CMD-V4 is ready to
operate. This is only the case if the command is executed without errors!
After device reset, the CMD-V4 is in a defined status.
Execution of the command is cancelled when the first error is detected. The
causes of errors can be seen on the controller's status display (see the
"Troubleshooting" chapter).
Controller test
A reset uses the same routine as power-up in principle but the controller test is
not performed. The controller test takes about six seconds and is finished
when <--> appears on the status display. In the event of an error, processing is
aborted with status code <10> (controller defective).
Firmware tt
The validity of the loaded firmware is checked. Processing may be aborted
with status code <11> (firmware missing).
Memory reset
The internal markers are reset.
In addition to the general memory area, there are program and parameter
areas the contents of which are retained by means of a support battery if a
power failure occurs.
Procedures in the CMD-V4 Function and Integration
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Determination of the device type
The device type is determined automatically via the components that are
connected to the controller board (number of dispensing units, shutter present
(yes/no), output direction).
Checking the cassettes
First of all, the type and quantity of cassettes which are physically available is
determined. The values from the cassette memory are compared with the
internal data. If they do not match, the cassettes in question are flagged as
"new".
To operate correctly, at least one operable cash-out cassette and also the
reject/retract cassette are necessary. If this minimum requirement is not
satisfied, this is indicated on the status display with error code <14>. The
device is not ready for operation.
Checking the photosensors
All photosensors are checked. The result is processed internally.
The following status indications/alerts can occur in the event of an error:
<70 ... 9A> photosensors dirty.
Checking the device locks
Processing is aborted if the device lock 'Customer retract without storing
bundle of notes' is set (status code <13>) or if the safety switch is open (status
code <12>).
Function and Integration Procedures in the CMD-V4
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-13
Checking mechanical and electronic components
Individual components are checked. The following errors may occur:
<21> Thickness measuring station defective (DDU)
<23> Routing disk defective / blocked (SM 2 / SM 3)
<24> Reject / retract drive defective / blocked (MA 6)
<25> Dispensing drive defective (DCM 1)
<26> Stacker wheel drive defective / blocked (SM 9)
Checking the transport paths
If notes are or were accessible to the customer, the first operation is a retract.
If there is a bundle of notes in the clamp at the time of a reset, a bundle reject
takes place.
When the output transport is free, the transport motor is activated for
approximately five seconds. All detected banknotes are transported into the
reject cassette.
In the event of an error the status display may show the following:
<18> Banknotes jammed during dispensing
<19> Clamp transport defective / blocked
Checking the shutter
If available, the functionality of the shutter is checked by opening and closing
the flap. If the test cycle is not performed properly, processing is aborted with
error code <28> on the status display.
Procedures in the CMD-V4 Function and Integration
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Dispensing
Checking the basic state
A check is run to determine whether:
−  The transport paths are free.
−  All required cassette positions are ready for operation and logged on.
The number of notes required via the system interface is dispensed from each
cassette. The dispensed notes are transported to the thickness measuring
station.
All good notes are placed in the clamp's stacking position. If a bad note is
detected during dispensing there is a bundle reject. The dispensing command
is repeated.
Dispensing finishes when:
−  The number of notes requested is available
−  A cassette becomes empty during a dispensing procedure
−  The required number of notes cannot be made available within one minute
−  It is impossible to dispense notes from one cassette
Double dispense/note sizes out of tolerance
If the measuring station detects double or overlapped notes, this is termed a
'double dispense'. In this case the dispensing operation is interrupted until all
notes have arrived in the clamp. Then a bundle reject takes place followed by
another dispensing command.
If five double dispenses are detected from one cassette, dispensing is
terminated with status code <5x> (too many bad notes from cassette x).
Function and Integration Procedures in the CMD-V4
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-15
Undefined notes
If more notes arrive in the clamp's stacking position than were dispensed, a
bundle reject takes place. The original command is then repeated.
The command is cancelled if three successive attempts result in the status
display <3x> (too many bundle rejects from cassette x).
Dispensing of notes not possible
If the CMD-V4 cannot separate a single note, the dispensing process is again
initiated.
The attempt to dispense is repeated a maximum of five times. The command
is then cancelled by the CMD-V4 with the status display <4x> (dispense from
cassette x not possible; cassette empty or notes stuck together).
Banknote jam
A banknote jam may occur during dispensing allowing transportable notes to
be moved to the clamp's stacking position.
A banknote is dispensed from the lowest cassette and transported to the
clamp's stacking position.
The transport path is clear again when the banknote reaches the clamp's
stacking position. A bundle reject takes place. In the case of standard
dispensing, the original command is repeated.
The procedure is repeated up to two times if a banknote does not reach the
clamp's stacking position. It is then obvious that there is a banknote jam which
cannot be eliminated. No further device operation takes place. The status
display shows code <18> (banknote jam during dispensing). The device can
no longer be operated.
A check is necessary, the jam must be removed manually. A reset must follow
removal of the jam.
Procedures in the CMD-V4 Function and Integration
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Transport
The transport functions output notes that have been dispensed or places them
in the reject/retract cassette.
The term 'transport' covers the following functions:
−  Transport to waiting position
−  Bundle reject
−  Cash presentation (incl. waiting for removal)
−  Cash output
−  Retracting and storing cash
−  Retracting cash without storing it
−  Shutter test/open/closed
Transport to waiting position
This command is executed prior to actual banknote output. It is used to
transport the bundle of notes from the clamp's stacking position to the waiting
position. This position is just in front of the shutter.
Bundle reject
This function is used to transport banknote bundles that had not been
accessible to the customer to the reject cassette. .
Single reject
This function is only available for shipments to countries outside the European
Union.
If a bad note is detected during dispensing, this single note is rejected and
another note is dispensed. Up to two notes per transaction can be placed in
the single reject compartment. When the transaction has been completed, the
notes are transported from the single reject compartment to the reject/retract
cassette.
Function and Integration Procedures in the CMD-V4
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-17
Cash presentation (incl. waiting for removal), cash output
Before cash is actually transported, the shutter, if present, is opened. Then the
notes that have been provided in the waiting position are presented to the
customer.
The system controls the rest of the handling.
−  Cash output
In this case, the cash is being offered until all photosensors are free.
−  Cash presentation
Banknotes are advanced until the bundle is accessible to the customer.
The device then waits for the cash to be removed.
When the notes have been removed, the shutter is closed and the clamp
moves back to the stacking position. The function finishes when the shutter
has closed completely again and the clamp has reached the stacking position.
If individual notes were parked in the single reject switch, they are transported
to the reject compartment of the reject/retract cassette via the clamp.
Retracting and storing banknotes
This function first retracts the bundle of notes into the waiting position. The
shutter is closed. Then the bundle of notes is placed in the retract
compartment of the reject/retract cassette.
Procedures in the CMD-V4 Function and Integration
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Retracting cash without storing it
Refer to the "Retracting and storing banknotes" section for details of this
function.
When the shutter has closed, the clamp moves to the stacking position and
opens. The bundle of notes remains in the clamp so that it is possible to
associate it with the customer. A device lock is triggered.
i
If the device lock is set (status display <13>), all dispensing and
transport commands are rejected. In addition, the function button
cannot be activated in this case.
The flag remains set even in the event of a power failure; it is not reset if the
device is reset. When the bundle of notes has been removed, the device lock
has to be cancelled in order to be able to continue using the CMD-V4.
Function and Integration Cassette handling
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-19
Cassette handling
All cassette positions are checked cyclically for changes with the help of the
respective pressure sensor.
If a new cassette has been added, the dispensing pressure is built up. An
audible signal is output three times if the pressure cannot be built up. Status
code <4x> is displayed.
Then the data is read from the cassette memory.
Thefollowingdataisstoredinthecassette:
−  Cassette ID
On shipment, this 7-character value contains the serial number of the
cassette. It can be set to a customer-specific value by the system.
−  Currency code
This is the 3-character currency code according to ISO 4217 (codes for
representation of currencies and funds), for example EUR.
−  Issue date
The banknote issue date contains an additional 4-character indicator
(YYMM of the issue). This means that the CMD-V4 can process notes
which have the same face value but different note characteristics.
−  Denomination
This value defines the note's denomination (8 characters).
After a cassette exchange, the new cassettes must first be confirmed by the
system software. If this does not take place, dispensing jobs for certain
cassette positions may be rejected (the status of the cassette stays at 'Newly
added').
Status code <14> (minimum configuration missing) is displayed if one cash-out
cassette and the reject cassette, at least, are not logged on in the system after
an exchange.
CMD controller Function and Integration
2-20 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
CMD controller
The CMD-V4 features the 80C188 microprocessor and controls
communication with the higher-level system unit and the modules connected to
the CMD-V4.
Data is transferred between the system unit and the CMD-V4 via an RS232
interface. The transfer parameters are identified automatically.
The sequencer receives control commands from the higher-level system unit
via the RS232C interface, acknowledges them and executes them. If the
command is correct, the program controls the mechanical device functions.
Then the command acknowledgement is passed to the higher-level system
unit.
The controller consists of the following components:
Function group Components
80C188-CPU with 20 MHz Execution Unit
Programmable interrupt controller
Counter timer controller
DMA unit
Chip select unit
Bus interface unit
Memory 512 Kbyte static data RAM
512 KByte flash PROM (PUT/bootloader)
DUART 16C552
Function and Integration CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-21
1 V.24 interface SCOP card 2 24 V connection to SCOP card
The figure above shows the component side of the CMD controller. The CMD
controller controls all procedures in the CMD-V4 and communication with the
higher-level system unit.
The following functions have been integrated in the CMD controller:
−  Note measurement
−  Photosensor control
−  Motor and module control for up to two double dispensing units and two
single dispensing units
−  Cassette control
The loadable firmware CMD_V4_0.bin is stored in a flash-PROM. Externally it
behaves compatibly with the AZM-NG.
i
The number of dispensing units is detected automatically via the
connected distributor board.
Exception: 4-channel distributor board for the 4-
cassette housing with
just one dispensing unit. This configuration has to be
defined by jumpering.
CMD controller Function and Integration
2-22 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
The CMD controller is split up into the following function blocks:
−  Control block
−  I/O block with motor control
−  Photosensor electronics
−  Thickness sensor electronics
−  Component control
−  Serial interface
The SCOP can optionally be connected to the CMD controller. It is used to
authenticate the dispensing job. To work, the SCOP has to be connected and
must contain a smartcard.
Position of function groups
1 Two 7-segment displays 3 Jumper panel
2 Function button
Function and Integration CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-23
Connectors on the CMD controller
Connec-
tor
Description
X1 Mechanical thickness sensor
X2 Shutter
X3 Transport module
X4 V.24 interface from PC
X6 Door switch and safety switch in safe
X7 V.24 interface SCOP card (AVT2800)
X8 Special electronics
X9 24 V power supply
X10 24 V connection to SCOP card (AVT2800)
X11 Motor M1
CMD controller Function and Integration
2-24 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Connec-
tor
Description
X12 Additional motor attached to the main drive assembly for single
reject (optional)
X13 Clamp motors
X14 Motors and lifting magnets on stacker / left and right side panel
X15 EEPROM on stacker
X16 Hall sensors on stacker
X17 Hybrid photosensors on single reject
X18 Hybrid photosensors on stacker / left side panel
X30 Dispensing unit
X31 Dispensing unit
X32 Hybrid photosensors and photosensors on stacker / right side
panel
X40 Jumpers
The pin assignments are described in the "Pin Assignment" chapter.
Logical interface
All commands from the host system to the CMD-V4 and responses from the
CMD-V4 to the host system follow the master/slave principle. This means that
the CMD-V4 does not send any spontaneous messages.
Usually, a command is fully executed by the CMD-V4 and then acknowledged.
If further commands are transmitted during this time, the CMD-V4 rejects them.
Function and Integration CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-25
Command from host system
Length Contents Meaning
1 D Device identifier (dispenser) (ASCII)
1 a Command specification (ASCII)
1 a Additional specification for command(ASCII)
n XX ... XX Any data (ASCII / HEXA)
Acknowledgement by the CMD-V4
Length Contents Meaning
1 D Device identifier (dispenser) (ASCII)
1 a Command specification (ASCII)
1 a Additional specification for command(ASCII)
1 a Status code (ASCII)
n XX ... XX Any data (ASCII / HEXA)
Overview of commands
Command Description
Dablank RESET
DAB Clearing
DBA Pre-Dispense
DBC Added dispense
DBS Dispensing: Standard
DCA Transport: Waiting for cash removal
DCB Transport: Bundle reject
DCC Transport: Close shutter
DCE Transport: Output notes
DCO Transport: Open shutter
DCP Transport: Present cash
DCQ Transport: Cash retract without storage
DCR Transport: Cash retract with storage
CMD controller Function and Integration
2-26 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
DCT Transport: Shutter test
DCW Transport: Target = stop over
DDblank Cancel
DEC Component status
DED Device status
DEF Properties
DEK Read firmware configuration
DES Read SCOP status
DFA Confirm number of banknotes
DFB Confirm number of banknotes (without error)
DFC Confirm existing cassettes
DFD Note parameters II
DFG Write firmware configuration
DFI Cassette ID (standard)
DFL Set minimum quantity
DFN
DFO Number of banknotes (without check)
DFP Note parameters I
DFQ Reset lock flag without error
DFR Reset lock flag
DFT Delete retract counter
DFX Write value in cassette
DFY Write value from cassette
DFZ Power on – reset without PUT
DGblank Reference value determination
DHC Code test
DHI Request initial value
DHL Load line code
DHO Switch encryption off
DHT Load transport code
DHZ Transparent smartcard access
Function and Integration CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-27
DIC Software transfer: Activate booter
DID Software transfer: Data
DIH Software transfer: Firmware hash
DIL Software transfer: Read firmware ID
DIR Software transfer: Read EEPROM (booter)
DIW Software transfer: Write EEPROM (booter)
DQA Set the real-time clock
DQB Read the real-time clock
DQC Read error statistics
DQD Delete error statistics
DQE Internal commands: Read error information
DQF Internal commands: Read EEPROM
DQG Internal commands: Read out error stack
DQH Internal commands Clear error stack
DQI Internal commands: Write EEPROM
DQR Internal commands: Read recovery information
DXa Self-test commands
DYa Internal commands
DYL Internal commands: LSV status
DYR Internal commands: Read internal statistics
Control block
The control block consists of:
−  CPU
−  Memory
−  Serial interfaces
−  Control functions
CMD controller Function and Integration
2-28 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
CPU
The CPU consists of an Intel 80C188XL microprocessor and an external clock
generator (40 MHz).
Memory
When the power supply unit is off, memory is powered by a built-in battery.
This ensures data and program retention even when the power supply unit has
been switched off.
Serial interface
The asynchronous serial interface and the associated driver/receiver modules
has been implemented with a DUART chip.
i
You will find information about the control procedure and data
structure in the software manual for the CMD-V4.
Status display
A 2-character, 7-segment display indicates the status of the CMD-V4.
Refer to the "Troubleshooting" chapter for the meaning of the status codes.
Function button
In some cases it is advisable to check whether the CMD-V4 is ready for
operation without using additional tools.
For this purpose there is a function button on the controller – beneath the
status display. When the button is pressed all possible functions are shown
cyclically on the status display. To select a function, release the button when
the required function is displayed.
Refer to the "Function test" section of the "Device Overview and Operation"
chapter for more details.
Function and Integration CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-29
Photosensor electronics
The photosensor electronics cover generation and control of the photosensor
LED transmit stream and measurement of the receive voltage of the
phototransistors.
The optimum values for the transmit stream and amplification of the evaluation
logic are identified for every photosensor in the course of automatic
initialization of the photosensor parameters. Amplification of the evaluation
logic can be switched on four levels.
The transmit diodes are operated with pulsed current. The receive logic only
evaluates the pulse. This reduces the influence of light from external sources
on the receive signal.
The photosensors are polled one after another. Each photosensor operates
with its own specific parameters (current and amplification). These parameters
are constantly readjusted during operation. The photosensor parameters are
stored in a table in CMOS and are not lost when the CMD-V4 is turned off.
i
Upon initial start-up or after clearing of the photosensor CMOS area,
initialization takes place automatically when the device is turned on.
For the initialization process it is essential for the light paths of all
photosensors to be free. If this is not the case, error message <22>
will appear on the status display (see the "Troubleshooting" chapter).
CMD controller Function and Integration
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Measuring banknotes with the double detection
unit (DDU)
The DDU in the CMD-V4 is located in the upper dispensing unit. During
transport, dispensed notes displace two touch levers with in-built magnets.
The Hall sensors opposite them then generate a signal that corresponds to the
note thickness.
The CMD-V4 records the note length and thickness when reference values are
calculated.
The DDU can detect good individual and good double notes. Notes with
measured values that are too different to the anticipated values are detected
as bad and are not allowed to be presented to the customer. A bad note is
stored temporarily in a compartment of the single reject switch (if available).
Notes that slant excessively (more than 22 degrees) or long fanned out
multiple notes (greater than 115 mm) are no longer allowed to enter the single
reject compartments. These are transported directly to the clamp via the
stacker wheel and then trigger a bundle reject.
In systems without a single reject function, every bad note leads to a bundle
reject.
Function and Integration CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-31
Component control
Dispensing unit control
Dispensing unit control is split up into:
−  Logic for dispensing clutches, retaining springs and cassette stepper
motors
−  Photosensors for dispensing sensor and cassette empty sensor
−  Pressure measurement including cassette present sensor
The CMD controller incorporates the control for up to two double dispensing
units and two single dispensing units or for up to six single dispensing units.
For the basic version of the CMD-V4 with two double dispensing units in the 4-
cassette housing, the drivers for the dispensing clutches, retaining springs and
cassette stepper motors are located on the 4-channel distributor board. Two
connectors are available to connect two other 1-channel distributor boards with
drivers for one further dispensing unit each. A distributor board is connected to
the distributor board above it via its two connectors. This chaining tells the
controller how many distributor boards there are, and the controller
automatically derives the cassette positions.
Cassette control
Banknote pressure
Pressure is created by means of a stepper motor. When the required pressure
has been built up with a current of about 0.8 A there is a switchover to a
holding current of about 0.3 A.
Cassette identifier
Every cash-out cassette has a serial 64 x 16-bit EEPROM in its connector
housing for the exchange of parameters. As far as data traffic is concerned,
only one cassette is selected at a time. Serial data transfer can take place
when the supply voltage has been turned on for the selected EEPROM.
CMD controller Function and Integration
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Shutter module control
A shutter module can be attached to the controller as an option. Control of the
shutter has been integrated in the CMD controller. It consists of the following
parts:
−  Shutter motor driver
−  Receiver for the two shutter sensors
−  Control of photosensors in the shutter
Function and Integration Stacker transport
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-33
Stacker transport
The stacker transport facility, with its retract function, is located in the upper
rack. It can cope with all output variants. The variant is determined exclusively
by the output transport facility. The single reject function is available outside
EU countries.
The SAT collects intact notes in the clamp's stacking position. If the single
reject function is available, bad notes are rejected individually (max. two bad
notes per transaction). When there is no single reject function, a bad note is
transported to the reject/retract cassette as part of a bundle reject.
Bundle output from the clamp's stacking position is controlled via the routing
disk. The clamp is closed with the aid of the routing disk.
The clamp transports the bundle of notes along toothed wheel paths to the
appropriate position. The drive motor for this is mounted on the clamp.
The routing disk determines the clamp's route as required. When the clamp
reaches the customer output position the bundle of notes is transported out of
Stacker transport Function and Integration
2-34 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
the clamp with the aid of the in-built belts which are controlled via their own
drive motor on the clamp.
If a bundle is not removed in time the retract function will transport it from the
customer output position to the retract compartment of the reject/retract
cassette. The SAT can transport bundles from the stacking position to the
customer output position or to the reject/retract cassette, or from the customer
output position to the retract compartment of the reject/retract cassette where
they are stored unordered. The number of notes stored there is counted
(providing there is a corresponding output transport).
As an option, a retracted bundle can be placed in the clamp's stacking
position. If this option is used, however, no further device operations are
possible until the bundle is removed by an operator and the software cancels
the lock.
The transport belts in the SAT (not the clamp) are driven by the main motor
that also drives the dispensing units.
The reject/retract cassette can simply be pushed into the SAT. The cassette
engages in its final position and is locked. The cassette position is checked by
means of a switch. A lever on the SAT is used to release the cassette.
The cash path can be seen and is accessible throughout the SAT.
The main motor can be lowered to gain access to the single reject
compartment.
Function and Integration Stacker transport - EEPROM
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-35
Stacker transport - EEPROM
The EEPROM is physically attached to the stacker transport (in the area of the
stacker wheel).
The device variant (for example single reject) is stored in EEPROM if it cannot
be recorded electronically.
The information is stored in EEPROM at the production plant.
The following information is stored in EEPROM:
−  Version of the EEPROM build
−  Checksum
−  Firmware name
−  Serial number
−  Type
−  Hardware configuration of the CMD-V4
−  Single reject configuration
−  Routing disk positions
−  Offset routing disk
i
The EEPROM must always stay on the stacker transport.
Output transport Function and Integration
2-36 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Output transport
The output transport facility varies depending on the device variant. The
following illustration shows an output transport for a rearload device with
horizontal cash-out. The output transport is attached to the stacker transport
and driven via the CMD controller.
Function and Integration Shutter
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-37
Shutter
The shutter is a flap to keep cash under cover. It is controlled via the CMD
controller.
Dispensing unit Function and Integration
2-38 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Dispensing unit
4-cassette housing without dispensing units
Function and Integration Dispensing unit
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-39
4-cassette housing with two double dispensing
units and 4-channel distributor board
Every 4-cassette housing contains four cassette mounts and at least one
dispensing unit featuring a thickness measuring station. The second
dispensing unit is used when more than two cassettes are configured.
The thickness measuring station must always be in the upper dispensing unit..
i
If there is only one double dispensing unit in a 4-
cassette housing the
requisite jumper has to be connected on the CMD controller.
Dispensing unit Function and Integration
2-40 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
The pressure that the notes exert on the dispensing shaft is identified via a
pressure sensor. Banknotes are dispensed downward by means of friction. In
each case, the dispensing unit extracts just one note and transports it to the
stacking transport facility. There is a minimum gap of 67 mm between two
successive notes. Subsequent notes are held back by a retaining shaft that is
actuated by a magnet.
Dispensing unit with dispensing shaft and magnetic
clutch
A pendulum dispensing shaft is used in dispensing the notes. Each dispensing
shaft is driven by the main motor and its own magnetic clutch. At one end of
the dispensing shaft there is a pressure sensor that is used to poll the note
pressure and the 'Cassette inserted' message. Forward movement is achieved
via an additional roller in the cassette. An extended inlet slope in the cassette
results in pre-separation.
The cassettes can simply be pushed into the housing with dispensing unit(s).
The cassette engages in its final position and is locked. The cassette position
Function and Integration Dispensing unit
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-41
is polled via the pressure sensor. The cassettes can be unlocked via the
unlocking lever on the housing.
Voltages and signals are passed from the controller to the cassette via the
cassette connector.
The following elements are controlled in the dispensing unit:
−  Dispensing gear
−  Retaining magnet
−  'Cash dispensing' photosensor
−  'Cassette empty message' photosensor
−  Pressure sensor for 'Cassette inserted' and 'Note pressure'
Photosensors in the dispensing unit
The PSE message (photosensor empty) is output when there are no more
notes in the cassette. The photosensor beam is sent to the receiver in the
dispensing unit via a prism in the cassette's pressure carriage.
Pressure sensor
The pressure sensor (PSD) returns the position as an analog value, and thus
the pressure of the dispensing shaft. It can also determine whether the
cassette is present.
Reject / retract cassette Function and Integration
2-42 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Reject / retract cassette
The reject / retract cassettes is available in two versions. Depending on the
version, they can be opened by means of a key or a toggle. Both versions can
be lead-sealed.
The reject/retract cassette contains two separate compartments in which notes
can be placed under software control. The compartment is selected by a lifting
magnet in the SAT. The reject / retract cassettes are equipped with a tamper
indicator. The status of the tamper indicator can be checked in a window in the
back panel.
A reject/retract cassette that has been tampered with cannot be used in the
SAT any more. The cassette is stopped if any subsequent attempt is made to
insert it. A display window on the back of the cassette indicates the status:
Function and Integration Reject / retract cassette
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-43
Green: Cassette ready to be inserted
Blue: Cassette has been opened by force
The insertion mechanism is installed at the front. The notes are inserted in a
slanted position from above at the front. A toothed wheel on the right-hand
cassette side drives two intake rollers which transport the individual notes or
bundles into the cassette.
The feed area of the reject / retract cassette is opened on insertion into the
SAT by means of side tappets that are moved in side panels in the SAT. The
cassette shutter is designed as a visor.
In its final position the cassette is locked; a switch reports that this position has
been reached. The two cassettes are released after being unlocked manually.
When the cassette cover is open, the retract compartment can be swung to
the note removal position by means of a lever.
Cash-out cassettes Function and Integration
2-44 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Cash-out cassettes
Cash-out cassettes are available in two versions. Depending on the version, it
can be opened by means of a key or a lever.
The cash-out cassettes are equipped with a tamper indicator. The status of the
tamper indicator can be checked in a window on the cassette handle side.
Any subsequent attempt to insert the cassette with an open visor is stopped. If
the indicator is blue and the visor is closed, the cassette can be inserted in the
CMD-V4. Cash can be dispensed.
The tamper indicator can be reset by opening the lid. A display window on the
cassette handle side indicates the locking status:
Green: Cassette ready to be inserted
Blue: Cassette was tampered with
The output area of the cash-out cassette is opened on insertion by means of
side tappets that are moved in side panels of the housing.
Function and Integration Cash-out cassettes
01750060162 A Cash Media Dispenser Version 4 - Service Manual 2-45
The cassette shutter is designed as a visor. The pressure is created by a
pressure carriage operated by a stepper motor. The pressure carriage is
guided in the side panel of the cassette.
The cassette number is preset at the production plant before shipment. It is
stored in EEPROM and can be changed via a software command.
The cassette has a connector on its side panel to connect the EEPROM and
the stepper motor. The EEPROM itself is located in the connector housing.
An adhesive label can be affixed to a recess on the handle side of the cassette
in order to identify the cassette (denomination, cassette number, etc.).
The denomination is lasered into the cassette if it is configured at the
production plant.
The following cassette variants are available:
Toggle Lock Seal
Tamper
indicator
Ink Dye
(integrated
maculation
system)
Standard X X X
Security I X X X
Security II X X X X
Cash-out cassettes Function and Integration
2-46 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-1 
Device Overview and Operation 
Device overview 
Device overview  Device Overview and Operation 
3-2  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Horizontal cash-out Frontload 
5
6
7
8
9
10
11
12
13
1
2
3
4
14
1
Double dispensing unit with DDU  8
Reject / retract cassette 
2
4-cassette housing   9
Status display 
3
4-channel distributor print   10
Function key 
4
Double dispensing unit  11
Cash-out cassette 1 
5
Stacker 12
Cash-out cassette 2 
6
CMD controller  13
Cash-out cassette 3 
7
Horizontal output transport FL  14
Cash-out cassette 4 
Device Overview and Operation  Device overview 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-3 
Horizontal cash-out Rearload 
10
6
11
12
14
7
8
9
1
2
3
5
4
13
1
Horizontal output transport RL  8
Reject / retract cassette 
2
Double dispensing unit with   9
Status display 
DDU 10
Function key 
3
4-cassette housing  11
Cash-out cassette 1 
4
4-channel distributor print  12
Cash-out cassette 2 
5
Double dispensing unit  13
Cash-out cassette 3 
6
Stacker 14
Cash-out cassette 4 
7
CMD controller 
Device overview  Device Overview and Operation 
3-4  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Vertical cash-out Frontload 
6
7
8
11
12
13
14
9
10
5
2
3
4
1
1
Stacker 8
Reject / retract cassette 
2
Double dispensing unit with   9
Status display 
DDU 10
Function key 
3
4-cassette housing  11
Cash-out cassette 1 
4
4-channel distributor print  12
Cash-out cassette 2 
5
Double dispensing unit  13
Cash-out cassette 3 
6
Vertical output transport FL  14
Cash-out cassette 4 
7
CMD controller 
Device Overview and Operation  Device overview 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-5 
Vertical cash-out Rearload 
10
6
11
12
13
7
9
3
4
2
5
1
14
1
Vertical output transport RL  8
Reject / retract cassette 
2
Double dispensing unit with DDU  9
Status display 
3
4-cassette housing  10
Function key 
4
4-channel distributor print  11
Cash-out cassette 1 
5
Double dispensing unit  12
Cash-out cassette 2 
6
Stacker 13
Cash-out cassette 3 
7
CMD controller  14
Cash-out cassette 4 
Device overview  Device Overview and Operation 
3-6  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
1-cassette housing with single dispensing unit 
The following figure shows three 1-cassette housings with one single 
dispensing unit featuring a thickness measuring station (DDU), and two plain 
single dispensing units. 
The CMD-V4 with 1-cassette housings can be shipped in all variants that are 
available for 4-cassette housings (see figures above).  
4
6
5
7
8
10
11
9
1
2
3
12
13
1
Single dispensing unit with DDU  8
Function key 
2
Single dispensing unit   9
1-channel distributor print 
3
Single dispensing unit  10
Cash-out cassette 1 
4
Stacker 11
1-cassette housing 
5
Reject / retract cassette  12
Cash-out cassette 2 
6
CMD controller  13
Cash-out cassette 3 
7
Status display 
Device Overview and Operation  Device overview 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-7 
Function elements and controls 
1
2
1
Status display (two 7 segment displays, first digit above) 
2
Function key 
The cassettes  Device Overview and Operation 
3-8  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
The cassettes 
Cash-out cassette 
8
3
9
10
4
13
5
12
2
11
7
6
14
1
16
15
1
Pull-back handle  10
Inset for setting the banknote 
2
Banknote rail 
height  
3
Slide for low cash sensor   11
Latching button 
(optional) 12
Free space for validity 
4
Pressure carriage 
identification 
5
Tamper indicator blue/green  13
Free space for cassette label 
6
Sealing device  14
Cassette handle 
7
Locking/unlocking lever / lock  15
Dispensing side 
8
Box lid  16
Side of cassette handle 
9
Refill notes 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-9 
Reject / retract cassette 
2
3
4
5
6
7
1
1
Box lid   5
Tamper indicator blue/green 
2
Retract compartment lever  6
Cassette handle 
3
Retract compartment  7
Locking lever (optional lock) 
4
Reject compartment 
The cassettes  Device Overview and Operation 
3-10  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Removing the cassette 
i
Before cassettes can be removed, the current transaction must be 
terminated as defined. 
The procedure for removing cash-out cassettes and reject/retract 
cassettes is the same. 
•  Activate the product-specific software (see chapter "Basic Operation", 
section "Calling the product-specific software" in the operating manual of 
the basic device). 
•  Open the safe door (see the operating manual of the basic device). 
To remove the cassettes from the CMD-V4: 
Press the green releasing tab on the 
right side of the cassette (1). 
The released cassette is automatically 
pushed out of the dispenser by several 
centimeters.  
Raise the cassette handle (2) and pull 
the cassette out of the CMD-V4 by the 
handle (3). While pulling the cassette, 
support it from underneath with your 
free hand. 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-11 
Opening the cassette 
i
The procedure for opening cash-out cassettes and reject/retract 
cassettes is the same. 
•  Remove the cassette (see section "Removing the cassette"). 
1
When the cassette does not have a 
lock, turn the green locking lever in the 
direction of the arrow (1) and lift the 
cassette lid in the direction of the 
arrow (2). 
If the cassette has a lock, insert the 
cassette key into the cassette lock, 
turn the key to the right as far as 
possible (1) and lift the cassette lid in 
the direction of the arrow (2). 
The cassettes  Device Overview and Operation 
3-12  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Emptying the reject / retract cassette 
The reject / retract cassette is divided into a reject and a retract compartment. 
Banknotes which are not removed by the customer after the cash dispensing 
procedure are returned to the retract compartment. Cash which has been 
incorrectly dispensed or which was dispensed for test purposes is stored in the 
reject compartment. 
•  Remove and open the cassette (see section "Opening the cassette"). 
Remove the banknotes from the 
cassette’s reject compartment. 
To empty the retract compartment, 
push the green lever in the direction 
indicated as far as possible and hold it 
down. You can remove the cash from 
the retract compartment with your 
other hand (2). 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-13 
Setting the low cash sensor 
As an option, the cash-out cassettes can be equipped with a low cash sensor.  
With this function, a microswitch reports to the connected device that the 
cassette only contains a certain number of banknotes. 
To set to the desired minimum banknote quantity, proceed as follows: 
•  Remove and open the cassette (see section "Opening the cassette"). 
•  Remove any notes you may find. 
•  Set the slide (1) manually (see arrow) to the desired minimum banknote 
quantity. 
i
The minimum banknote quantity can be set between 50 and 550 (in 
steps of 50) via the green mechanical slide (1). 
Setting ’0’ means that the function is deactivated. 
The example shows the setting for 100 banknotes. 
1
The cassettes  Device Overview and Operation 
3-14  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Setting the banknote width 
i
The banknote width has to be set before the cassette is used for the 
first time or when a different currency or denomination is used in the 
cassette. 
•  Remove and open the cassette (see section "Opening the cassette"). 
Removing banknotes 
Press the green latching button (1) 
while pushing the pressure carriage 
slightly forward to release the return 
lock. 
Push the pressure carriage towards 
the center (2). Remove any banknotes 
(3). 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-15 
Removing the banknote rails 
•  Pull up the horizontal tab at the end of the banknote rail to lift the catch (2) 
above the crosspiece underneath the tab. At the same time push against 
the nose of the rail (3) with the thumb of your other hand in the direction of 
the cassette handle. 
i
The left rail and the right rail are inserted in the same way. 
Should the rail be difficult to remove, proceed as follows: 
•  Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch 
(2) above the crosspiece underneath the tab (see illustration in the section 
"Removing the banknote rails"). 
The cassettes  Device Overview and Operation 
3-16  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Put the tip of a screwdriver in the hole 
in the rail (1) and use it as a lever to 
move the rails in the direction of the 
arrow (2). 
Removing the banknote rail – note width less than 110 mm 
If the banknote rail is set to a banknote width of less than 110 mm, proceed as 
follows: 
•  Push the pressure carriage approximately to the center of the cassette (see 
section "Removing banknotes"). 
•  Pull up the horizontal tab at the end of the banknote rail to lift the catch (2) 
above the crosspiece underneath the tab. At the same time push against 
the nose of the rail (3) with the thumb of your other hand in the direction of 
the cassette handle (see section "Removing the banknote rails"). 
•  Push the pressure carriage all the way to the other end of the cassette, i.e. 
the one from which the banknotes are dispensed. 
•  Lift the end of the rail a little and push it outwards towards the long side of 
the cassette. If you hold the rail in this position you can push the pressure 
carriage to the opposite end of the cassette, which has the cassette 
handle. 
•  Lift the rail on the other side, too. 
Inserting the banknote rails 
i
In the following figures a banknote width of 133 mm is assumed 
resulting in a rail setting at 135 mm on the scale. 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-17 
The left rail and the right rail are inserted in the same way. 
Slide the protruding end of the rail (1) 
under the lower edge of the pull-back 
handle if necessary and press the rail 
(on the dispensing side of the 
cassette) into the slot for the required 
banknote width. 
Then push the rail into the 
corresponding slot on the cassette 
handle side. Press down on the 
banknote rail (1) near the scale while 
pushing it in the direction of the 
dispensing side (2). Now push the 
loose end (3) down until it snaps into 
place. 
The cassettes  Device Overview and Operation 
3-18  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
The banknote rail has been inserted 
correctly if you can see the dimension 
required in the cutout (1) and the rail is 
properly locked in place (2). 
The tab of the rail (1) must lie flat on 
the crosspiece. 
i
Make sure that both rails are set to the same note width at all four 
positions. 
If you have no information concerning the size of the banknotes used, 
measure the banknotes in millimeters. Round up this value to the next higher 
value on the scale and insert the rail at that position. 
Examples: 
Banknote width 133 mm - rail is set to 135 mm on the scale 
Banknote width 137 mm - rail is set to 140 mm on the scale
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-19 
Inserting the banknote rail - note width less than 110 mm 
If the banknote width is less than 110 mm, please proceed as follows: 
•  Push the pressure carriage all the way to the end of the cassette which has 
the cassette handle (see section "Removing the banknotes").  
•  Insert the rail in the desired slot in front (cassette end from which notes are 
dispensed), and press the rail in the rear (cassette handle end) outwards to 
the side. 
•  Press the rail down in the center.  
•  Push the pressure carriage to the center of the cassette and press the rail 
in the proper slot of the scale in the rear (cassette handle end). Push the 
tab down until it snaps into place. 
i
When the banknotes are inserted, there is automatically a gap 
between the notes and the rails. 
The cassettes  Device Overview and Operation 
3-20  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Setting the banknote height 
•  Press the two catches (1) towards each other and remove the inset (2) in 
the direction of the lid center. 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-21 
•  Set the required note height (3) and push the insets back in (4) until they 
snap into place. 
i
Make sure that the insets are set to the same note height at all six 
positions. 
If you have no information concerning the size of the banknotes used, 
measure the banknotes in millimeters. Round up this value to the next higher 
value on the scale and place the inset in that position. 
Examples: 
Note height 72 mm - inset at 74 mm 
The cassettes  Device Overview and Operation 
3-22  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Filling the cash-out cassette 
Filling the cash-out cassettes includes the following steps: 
−  Preparing the cash-out cassette 
−  Preparing the banknote bundles 
−  Inserting banknote bundles 
i
In general, all banknotes complying with the requirements of the 
national bank are suitable for use in the cash-out cassette. 
To ensure error-free dispensing, fill the cash-out cassette only with intact and 
carefully prepared banknote bundles which only contain notes of the same 
value. 
Preparing the cash-out cassette 
Use the loading aid shown in the picture below to fill the cash-out cassette. 
The loading aid facilitates the filling 
process and prevents that the inserted 
banknotes / banknote bundles fall 
over.  
(Loading aid order number: 
7595300720) 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-23 
Remove the cash-out cassette from 
the CMD-V4 (see section "Removing 
the cassette").  
Place the cash-out cassette (1) on the 
loading aid as shown in the picture, 
and open the cassette lid (see the 
section "Opening the cassette"). 
Press the green latching button (1) and 
push the pressure carriage slightly 
forward to release the return lock. 
Then pull the pressure carriage back 
up to the top cassette edge (2). 
•  Set the low cash sensor (if available) to the desired minimum banknote 
quantity (see section "Setting the low cash sensor"). 
•  Fill the cash-out cassette following the instructions provided in the following 
sections. 
The cassettes  Device Overview and Operation 
3-24  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Preparing the banknote bundles 
Check the banknotes for damages before you put them into the cash-out 
cassettes. 
Sort out the damaged banknotes and/or remove clips, needles or other foreign 
objects. 
i
The following banknotes should be rejected: torn, glued, folded, 
creased, stapled or clipped banknotes. 
If you use new banknotes / banknote 
bundles, you must separate the 
banknotes at the cut edges. Carefully 
fan the banknote bundles and bend 
and twist them repeatedly in various 
directions. 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-25 
Inserting banknote bundles 
i
Also follow the instructions for filling the cash-out cassette on the 
inside of the cassette cover. 
General instructions for filling the cassette  
Remove any existing bank wrappers 
made of paper, plastic or rubber before 
inserting the banknote bundle. 
You should always insert the banknote 
bundles into the cash-out cassette so 
that the silver stripes or other raised 
embossing of the individual bundles 
are alternately pointing to the left and 
to the right. 
The cassettes  Device Overview and Operation 
3-26  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
New and used banknote bundles 
If you use new and used banknote 
bundles in one cassette, always insert 
the bundles with the used banknotes 
into the cassette first.  
Then insert the bundles with the new 
banknotes after you separated them at 
the cut edges (see the section 
"Preparing the banknote bundles"). 
Deformed banknote bundles 
Insert banknote bundles which were 
deformed by packaging (bands with 
paper, plastic or elastic bands) as 
follows: 
Split the banknote bundle and turn the 
first half of the bundle so that the bent 
side is pointing towards the pressure 
carriage. 
Insert the two bundle halves into the 
cassette as shown in this picture. 
Please do not use any extremely 
deformed banknotes. 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-27 
Always insert banknote bundles which 
are bent horizontally into the cash-out 
cassette in such a way that the side of 
the bundle bulging out is pointing 
towards the pressure carriage. 
Take the banknote bundles from the 
packaging, fan the banknotes and put 
them into the cassette as shown in the 
picture. 
1
2
The banknotes are now positioned in 
the cash-out cassette as shown in 
figure (1). 
Stroke across the banknotes towards 
the pressure carriage as shown in 
figure (2). 
Press the green latching button on the 
pressure carriage, and push the 
carriage against the banknotes far 
enough to prevent them from falling 
over. The inserted banknotes do not 
need to be pressed together. 
•  Close the cash-out cassette and re-insert it (see section "Inserting the 
cassette"). 
The cassettes  Device Overview and Operation 
3-28  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Special comments for deformed banknotes 
Possible deformation of banknotes 
Type A: 
Deformation near the 
hologram 
Type B: 
S shape 
Type C: 
Wavy shape 
Type A: 
Turn the bundle so that the deformed 
corner of the banknote is pointing 
towards the cassette end from which 
the banknotes are dispensed and not 
to the pressure carriage. 
Type B: 
Bundles whose S shape is pronounced 
and exceeds 5 mm should not be 
used. If no other banknote bundles are 
available, the entire bundle needs to 
be formed to a U shape as to be fit for 
use. Insert these bundles so that the 
deformed corners are po
inting towards 
the cassette end from which the 
banknotes are dispensed and not 
towards the pressure carriage. 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-29 
Type C: 
If the bundle has a wavy shape as a 
result from having been tied, turn it so 
that the deformed corners are pointing 
towards the end from which the 
banknotes are dispensed and not 
towards the pressure carriage. 
The following illustrations shows in which order the deformed banknotes have 
to be inserted. 
Note that the deformed corners of the banknotes must always point to the side 
from which the notes are dispensed. The bulging side must always point to the 
pressure carriage / cassette handle. 
The cassettes  Device Overview and Operation 
3-30  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Inserting the cassette 
i
The procedure for inserting cash-out cassettes and reject/retract 
cassettes is the same. 
Closing the cassette 
If the cassette does not have a lock, 
you must close the cassette lid (1) and 
turn the green locking lever (2) to the 
left. The cassette lid then engages in 
the lock, and the lever (2) 
automatically returns to its original 
position. 
2
If the cassette has a lock, close the 
cassette lid (1) and turn the key (2) to 
the left as far as possible. Pull the key 
from the cassette lock. 
Device Overview and Operation  The cassettes 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-31 
Inserting the cassette 
i
Normally the tamper indicator (1) is ’green’. If the indicator is blue, the 
cassette has been tampered with or has been forced open (tamper 
indicator). 
To switch the tamper indicator to green, proceed as follows: 
•  Unlock the cassette using the key and turn the locking/unlocking lever to 
the left. Open the lid (see section "Opening the cassette"). 
•  Close the cassette lid and turn the locking / unlocking lever to the left as far 
as possible. Lock the cassette using the key (see section "Closing the 
cassette"). 
1
Push the cassette back into the CMD-
V4 in one uninterrupted motion until it 
engages. Wait for the single signal 
tone confirming the correct pressure 
build-up in the cassette. 
•  If a triple signal tone sounds instead of a single tone, remove the cassette 
and check the contents of the cash-out cassette (see the instructions in the 
section "Filling the cash-out cassette"). Then try again to insert the 
cassette. 
The acoustic warning (triple signal tone) is accompanied by a message on the 
status display of the controller (ZAC). 
Example: 
- Cash-out cassette 1
Cassette initialization  Device Overview and Operation 
3-32  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Cassette initialization 
The initialization of the cassettes is necessary in case of new types of 
banknotes or cassettes. With the initialization the system will be informed 
about the cassette number, the currency and the denomination of the 
banknotes. If necessary, you can enter more parameters. 
Please observe the product-specific and bank requirements concerning 
change of standard or individual changing of cassettes. Please obtain this 
information from the bank’s administration. 
Determining the reference value 
The determination of the reference value can be performed for a maximum of 
40 different unknown banknotes. It is controlled by the product-specific 
software. 
The reference value determination is required for: 
−  Initial operation 
−  Use of new banknote types. 
•  Activate the product-specific software (see chapter "Basic Operation", 
section "Calling the product-specific software" in the operating manual of 
the basic device). 
From the specified cassette the currency characteristics, the value of the 
banknotes and the emission date will be read out. These values are 
transmitted to the cassette when it is initialized. There will be as many 
banknotes dispensed as necessary to determine the reference value. The 
process of determining the reference value will be terminated at the latest if 
the reference value cannot be determined within the maximum possible 
number of banknotes. In this case, the cassette’s status remains <P>.  
After the reference value has been determined, the dispensed number of 
banknotes is reported back to the system.  
If no reference value has been determined, the status <P> is reported back to 
the system. Dispensing is impossible from this cassette in this case.  
The dispensed banknotes are located in the stacking position in the clamp. 
•  Open the safe door (see the operating manual of the basic device).  
Device Overview and Operation  Determining the reference value 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-33 
•  Holding the green locking handle, pull out the CMD-V4 as far as possible 
(see chapter "Removal/Installation of Components", section "Pulling out / 
pushing in the CMD-V4").  
i
If the locking handle jams and you cannot pull out the CMD-V4, you 
should always see the chapter "Troubleshooting". 
Remove the dispensed banknotes 
from the clamp stacking position and 
count them.  
The number of dispensed banknotes 
must be the same as the one indicated 
by the system. If this is not the case, 
you will have to repeat the whole 
procedure for determining the 
reference values.  
Place the counted banknotes back in 
the clamp stacking position. 
•  Push the CMD-V4 as far as possible into the safe. 
•  Wait until the CMD-V4 is ready. 
•  After the CMD-V4 has powered up, the cash in the stacking position is 
transported to the reject / retract cassette. 
•  Select the next cash-out cassette using the product-specific software or 
quit the function for setting the reference value. 
•  Close the safe door (see the operating manual of the basic device). 
Function test  Device Overview and Operation 
3-34  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Function test 
In some cases it is useful to check whether the CMD-V4 is ready for operation 
without using other tools.  
There is a function button on the controller for this purpose. Pressing this 
button lets you cycle through the possible functions on the status display. 
Releasing the button when the required function is shown will trigger the 
function.  
i
The functions described in the following sections can be performed 
only when the safety switch is closed (i.e. the CMD-V4 is in cash-out 
position). Functions ’2’ and ’3’ may be started only from normal 
operation (display ’00’ or ’14’) or when all transport paths are 
guaranteed to be clear. 
Display Function  Function description 
Normal operation  Return to normal mode (no function) 
RESET  After resetting, the result is shown on the 
status display.  
Overall test + 
RESET 
All mechanical CMD-V4 components are 
operated one after the other. 
Test dispensing + 
RESET 
Standard command set: 
A note is dispensed from every cassette  
and transported to the reject/retract 
cassette. 
<nACT> is modified; <nNDV> remains 
unchanged. 
Device Overview and Operation  Function test 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  3-35 
FW Build  The version number is displayed in 
alternating mode. 
Example: 
As far as the firmware build is concerned 
(to be read with DEF),  
Build=1.137 
the version number 1.137 is shown as 
follows:  
11 for 2 seconds   
37 for 1 second    
After nine attempts, the device returns to 
normal mode. 
Reset statistics 
counter 
Resettable counters are set to 0, and the 
current time of the realtime clock is saved. 
Function test  Device Overview and Operation 
3-36  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
01750060162 A Cash Media Dispenser Version 4 - Service Manual 4-1
Start-up
Initial start-up
The following tasks have to be carried out in the specified sequence when the
cash media dispenser (CMD-V4) is started up for the first time:
1. Adjust the cash cassettes to the note size if this was not done at the
production plant
2. Fill the cassettes with real cash and insert them
3. Update the note parameters and cassette replenishment data
4. Calculate reference values for the various note types
5. Authenticate the cash
i
The "Device Overview and Operation" chapter describes how to carry
out the steps mentioned above.
Start-up after component replacement Start-up
4-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Start-up after component replacement
The following steps are necessary when you have replaced components in the
CMD-V4:
1. Initialize the CMD-V4
2. Adjust the cash cassettes to the note size if this was not done at the
production plant
(if replacement makes this necessary)
3. Fill the cassettes with real cash and insert them
(if replacement makes this necessary)
4. Update the note parameters and cassette replenishment data
(if replacement makes this necessary)
5. Calculate reference values for the various note types
(if replacement makes this necessary)
6. Authenticate the cash
i
The "Device Overview and Operation" chapter describes how to carry
out steps two to six.
Start-up Electronic adjustments for the CMD-V4
01750060162 A Cash Media Dispenser Version 4 - Service Manual 4-3
Electronic adjustments for the CMD-V4
Photosensor
initialization *
Pressure
sensor
initialization **
Reference
value cal-
culation ***
Cassette
initialization
****
Installation X X
Maintenance X
Stacker replaced X
CMD controller
replaced
XXX
Dispensing unit
with thickness
measurement
station replaced
XXX
Dispensing unit
without thickness
measurement
station replaced
XX
Cash-out
cassette
replaced
X
New note type
used
XX
New firmware
loaded
Shutter X
* Remove cassettes before initializing photosensors; photosensors
must not be covered (KDIAG: DXM)
** Remove cassette with the CMD-
V4 turned on (normal mode but not in
the process of dispensing) and reinsert it
*** Calculate reference values with initialized/inserted cassettes
containing real cash (KDIAG menu: Applications‚ Init. CMD-V4)
**** Initialize cash cassettes (KDIAG menu: Applications‚ Init. CMD-V4)
Initializing the CMD-V4 Start-up
4-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Initializing the CMD-V4
The CMD-V4 saves many parameters in its battery-backed CMOS RAM.
i
This parameter area has to be initialized when components have been
replaced (CMD controller, stacker and output transport (= SAT),
dispensing units or shutter).
The parameters are initialized as follows:
•  Remove all cassettes.
•  Make sure there are no notes in the transport paths (all photosensors must
be free).
•  Check the jumper settings on the CMD controller in accordance with the
system configuration.
•  All connectors on the CMD controller must have been plugged in.
•  Connect jumper 7 on the CMD controller (Clear CMOS) before turning on
the device. Turn on the CMD-V4. Leave jumper 7 connected until the status
display shows the value 'io'.
•  Remove jumper 7 (Clear CMOS) and run through the start-up phase until
'14' appears on the status display. Perform a reset if nothing appears.
•  Now insert the cassettes.
•  Register the cassettes using the product-specific software and calculate
the reference values (see the "Device Overview and Operation" chapter.
Start-up Initializing the CMD-V4
01750060162 A Cash Media Dispenser Version 4 - Service Manual 4-5
Jumper settings on the CMD controller
Position of the jumper panel on the CMD controller
1 Position of the jumper panel on the CMD controller
Initializing the CMD-V4 Start-up
4-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
The 10-position jumper panel beneath the status indicator controls the
following settings:
Jumper Name Open Connected
1 Door Ignore door sensor
when encryption is
activated
Heed door sensor when
encryption is activated
2 SCOP Disable SCOP
handling
Enable SCOP handling
3 Jump A Not allocated (reserved)
4 Jump B Two double
dispensing units in
4-cassette housing
One double dispensing
unit in 4-cassette housing
5 Jump C Not allocated (reserved)
6 Jump D Not allocated (reserved)
7 Clear CMOS Clear CMOS and trigger reset (afterwards,
remove the jumper again)
8 NEN SE controls energy-
saving mode
NEN signal is generated
by the CMD-V4
9 Battery CMOS backup
battery inactive
CMOS backup battery
active
10 Jump PLD
Reserved input for the programmable logic device
Jumper 1 is located at the top of the controller board.
Door / SCOP should always be selected with just one jumper.
If this is not done (both jumpers connected) standard encryption is overlaid by
SCOP handling!
i
Part of SCOP is the dispensing amount. Enabling SCOP therefore
automatically causes a switchover to the controller's standard
instruction set.
Start-up Initializing the CMD-V4
01750060162 A Cash Media Dispenser Version 4 - Service Manual 4-7
Default settings
Jumper connected
NEN
Battery
Jumper connected to just one pin
DOOR (possibility of enabling DOOR or SCOP)
Adjusting cash cassettes to the note size Start-up
4-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Adjusting cash cassettes to the note size
Refer to the "Setting the banknote width" and "Setting the banknote height"
sections in the "Device Overview and Operating" chapter.
Filling cassettes with real cash and
inserting them
When the device has been turned on and no errors have occurred, the cash-
out cassettes have to be filled with real cash. Refer to the "Filling the cash-out
cassette" section in the "Device Overview and Operating" chapter.
Updating note parameters and cassette
replenishment data
You can find information on this in the "Cassette initialization" section in the
"Device Overview and Operating" chapter.
Calculating reference values for the various
note types
This is described in the "Determining the reference value" section in the
"Device Overview and Operating" chapter.
Authenticating the cash
You can read about this in the "Function test" section in the "Device Overview
and Operating" chapter.
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-1 
Troubleshooting 
Operating or troubleshooting tips are output on the two-character status 
display on the controller. In normal operation this display is set to 00 at the 
beginning of every reset, transport or dispensing operation. If a special state 
occurs during one of these operations, this is shown on the status display and 
is retained until the next device operation. 
Additional messages may be displayed during initialization, after powering up 
and after a reset. 
It is also possible to run an internal test to see if the CMD-V4 is ready for 
operation. You can find more on this in the "Function test" section of the 
"Device Overview and Operation" chapter.  
Displays at startup Troubleshooting 
5-2  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Displays at start-up 
No. Meaning  Reaction 
OFF 
No power supply  Switch on the device. 
Controller faulty  Replace the controller. 
to   
Controller test after Power 
On (displays are flashing 
and keep changing) 
None 
Warning: Battery too weak  Replace battery (controller) 
Controller faulty  Replace the controller. 
Startup of firmware (reset) 
Validation of firmware 
Check of CMOS 
parameters 
Test of mechanical compo-
nents 
Clearing run 
None 
-> Error 11 
->  Initialization of  
photosensors 
->  CMOS error PS xx, 22   
->  Error 23 ... 28 
->  Error 18,19, 71..9A 
X
X
Error during photosensor 
initialization after change of 
configuration or 
replacement of controller 
(the display alternates 
between ’PS’ and the 
photosensor number ’XX’). 
Check and clear photosensor xx, 
try RESET again. Replace module 
or controller if necessary. 
Power-up completed 
without errors. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-3 
Displays in normal operation 
Error 
code 
Meaning  Explanation / Measures 
OFF 
No power supply  Switch on the device. 
Start-up (after RESET or 
electronics self-test) 
Wait until power up is completed. 
Burn; program controller   
Compare; check controller   
Controller OK   
No error  - 
Faulty software  Switch the device off and on 
again. 
Communication problem 
with ChipCard controller 
Check the lines to the ChipCard 
controller. 
Communication problem 
with ChipCard / or wrong 
ChipCard inserted 
(ChipCard number not ’226-
0PR’). 
Check the ChipCard at the 
controller. 
Stacker EEPROM 
missing/defective 
Check the lines to the EEPROM / 
replace the EEPROM 
Displays in normal operation Troubleshooting 
5-4  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
Controller faulty  When starting the CMD-V4, the 
power-up test detected a serious 
fault in the electronics of the 
controller. The controller must be 
replaced. 
Software missing 
(download) 
Reload firmware. 
Safety switch open  Close the safety switch (place 
CMD-V4 in safe in cash-out 
position). 
Blocking of device pending  A retract has been executed. The 
cash that was not removed by the 
customer has been placed in the 
SAT. After this, all transport 
functions of the CMD-V4 are 
disabled by the software.  
Remove the customer money from 
the SAT, and then reset the device 
lock using the product-specific 
software. 
CMD-V4 minimum 
configuration is missing 
In order to be able to operate, the 
CMD-V4 requires at least one 
cash-out cassette ready for 
operation and the reject/retract 
cassette. Insert the reject/retract 
cassette and the filled cash-out 
cassette(s), and register them 
using the product-specific 
software. 
Belt drive of clamp defective 
(DCM 3) 
Replace the output transport or the 
controller. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-5 
Error 
code 
Meaning  Explanation / Measures 
Cash jam during dispensing
A banknote jam was detected 
during dispensing in the 
dispensing areas or the vertical 
transport facilities of the dispenser 
units or the stacker (photosensors 
PSDx, DDU, PS1, PS18). Check 
the cash path from the cassettes to 
the collecting tray or reject 
compartment for jammed notes. 
Verify that the connectors on the 
CMD controller or at the 
photosensor elements are plugged 
in properly. 
Then return the CMD-V4 to cash-
out position in the safe, thereby 
closing the safety switch and 
starting the CMD-V4 again (Reset). 
If the status display continues to 
show ’18’ after this start, the jam 
was not completely eliminated or 
another jam occurred. 
Using a test program check the 
self-test job ’Status of the 
Photosensors’. If a photosensor 
(other than the ’cassette empty’ 
photosensors) is reported 
’covered’, determine the cause and 
eliminate the fault.  
If you cannot find a fault and ’18’ 
still appears after the next restart, 
the SAT, the relevant dispensing 
unit or the controller have to be 
replaced. 
Displays in normal operation Troubleshooting 
5-6  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
Clamp transport defective / 
blocked 
Eliminate the blockage and then 
reset. If necessary, replace 
stacker or controller. 
Single reject switch  
(MA 2/SM 1) faulty / 
blocked 
Check the SAT in the area of the 
single reject switch for jammed 
notes / scraps and remove them. 
Check the movement of the single 
reject switch by pressing and 
releasing the anchor in lifting 
magnet MA2. 
Select test function 2 (mechanical 
test) by pressing the function 
button, and observe actuation of 
the single reject switch. If lifting 
magnet MA2 does not move at all 
or all the way, the stacker and 
output transport (SAT) or the 
controller has to be replaced. 
If the magnet moves all the way, 
the CMD-V4 can go back into 
operation. 
If the fault recurs within a short 
time and checking the single reject 
switch fails to reveal the cause, 
the SAT or the controller has to be 
replaced. 
Thickness measuring 
station faulty 
Check whether there is a banknote 
jam in the area of the thickness 
measuring station. Are the cables 
connected? 
Replace dispensing unit with DDU 
or controller. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-7 
Error 
code 
Meaning  Explanation / Measures 
Photosensor amplifier is 
faulty or photosensor 
initialization is unsuccessful 
Check all cash paths from the 
cassettes to the stacking 
compartment, from the stacking 
compartment to the cash-out and 
the inlet area of the reject/retract 
cassette for jammed notes and 
scraps and remove them.  
Then return the CMD-V4 to cash-
out position in the safe, thereby 
closing the safety switch and 
starting the CMD-V4 again 
(Reset). If the status display 
continues to show ’22’ after restart, 
the controller must be replaced. 
Routing disk (DCM 2/SM 3) 
faulty / blocked 
Eliminate the blockage. Set the 
CMD-V4 in the safe to cash-out 
position (safety switch closed) and 
select test function 2 (mechanical 
test) on the function button after 
starting up. If this test function 
once again ends with status 
display ’23’, the SAT or the 
controller must be replaced, 
otherwise the CMD-V4 cannot be 
operated. 
Displays in normal operation Troubleshooting 
5-8  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
Reject/retract drive  
(MA 6) defective / blocked  
The choice of reject/retract 
compartment in the RR cassette 
could not be set properly. 
Remove the RR cassette and 
check the movement of the retract 
compartment. Check whether the 
connector on the CMD controller 
and lifting magnet MA6 has been 
plugged in correctly. Check 
whether the digital photosensor is 
firmly attached to the switchover 
lever. Place the CMD-V4 in the 
safe in its dispensing position 
(safety switch closed). Reinsert 
the RR cassette, select test 
function 2 (mechanical test) by 
pressing the function button, and 
check the movement of the RR 
drive (MA6). If the lifting magnet 
does not move or if the end 
positions of the lever are not 
reached (24 appears again on the 
status display), the SAT or the 
controller has to be replaced. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-9 
Error 
code 
Meaning  Explanation / Measures 
Dispensing drive (DCM 1) 
defect / blocked 
It was not possible to bring the 
main motor (DCM 1) up to 
minimum speed after a short start-
up period. Select ’1’ (Reset) on the 
function button.  
If the motor tries to start, but there 
is a loud running noise: check the 
cash paths of the CMD-V4 for a 
massive note jam. Check the inlet 
to the reject/retract cassette for 
jammed notes. 
Set the CMD-V4 in the safe to 
cash-out position (safety switch 
closed) and select test function 2 
(mechanical test) on the function 
button after starting up the CMD-
V4: check the running noise and 
transport function of the main 
motor. 
If the main motor does not rotate 
or if this test function once again 
ends with status display ’25’, the 
SAT or the controller must be 
replaced, otherwise the CMD-V4 
cannot be operated. 
Displays in normal operation Troubleshooting 
5-10  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
Stacker wheel drive (SM 9) 
defect / blocked 
Check the SAT in the area of the 
collecting tray for jammed notes / 
scraps and remove them. Set the 
CMD-V4 in the safe to cash-out 
position (safety switch closed) and 
select test function 2 (mechanical 
test) on the function button after 
starting up the CMD-V4: if this test 
function once again ends with 
status display ’26’, the SAT or the 
controller must be replaced. 
Shutter error  Check the output area of the CMD-
V4 and of the shutter for any 
foreign matter that may be 
preventing the shutter shield from 
moving. 
Place CMD-V4 in safe in cash-out 
position (safety switch closed). 
Select test function 2 (mechanical 
test) by pressing the function 
button, and observe the movement 
of the shutter. The shutter fault can 
also be remedied without danger 
while the test function is in 
progress. Then run through test 
function 2 again without interfering 
with the movement of the shutter. 
If this test function once again 
ends with status display ’28’, the 
shutter or the controller must be 
replaced. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-11 
Error 
code 
Meaning  Explanation / Measures 
Cash-out photosensor 
covered (manipulation) 
Check the SAT banknote output 
and shutter for any foreign bodies 
that may be disturbing the 
functioning of the output 
photosensor. 
Verify that the connectors at the 
CMD-V4 are properly plugged in. 
Set the CMD-V4 in the safe to 
cash-out position (safety switch 
closed) and select test function 1 
(Reset) on the function button. If 
status code ’29’ reappears after 
the CMD-V4 is started, the shutter, 
the SAT or the controller must be 
replaced. 
Displays in normal operation Troubleshooting 
5-12  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
X
Too many problems during 
dispensing from cassette x 
(x = 1 – 6) 
Bundle rejects can be caused by 
extremely skewed banknotes or 
banknotes that are extracted in an 
uncontrolled way or by problems 
with the photosensors. 
This error can be ignored the first 
time it occurs (warning), but do the 
following if it recurs often: 
1.  Remove the cassette from 
dispensing unit x and check the 
inserted banknotes: are the front 
notes deformed on one side? Is 
pressure applied evenly to the 
front banknotes (left and right)? 
2.  When the cassette is removed, 
check the dispensing area in the 
dispensing unit for jammed 
scraps. 
3.  Check the cash path from the 
cassette 'x' to the collecting 
tray for jammed notes / scraps. 
Has a transport belt come off 
the rollers? 
4.  Verify that the connectors on the 
CMD controller and at each 
photosensor elements are 
plugged in properly. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-13 
Error 
code 
Meaning  Explanation / Measures 
X
Too many problems during 
dispensing from cassette x 
(x = 1 – 6) 
5.  Check whether the magnet for 
the retaining shaft moves stiffly. 
Do this by pressing its anchor. 
(If necessary check the 
movement of the magnet with 
test function '2' – mechanical 
test). 
If you cannot find a fault and '3x' still 
appears, the relevant dispensing 
unit or the controller have to be 
replaced. 
X
Cash could not be 
dispensed or faulty amount 
of pressure against the 
banknotes when a 
cassette is inserted  
(x = 1 - 6) 
A)  No cash could be dispensed 
from cassette 'x' or 
B)  The required pressure could not 
be established when the 
cassette was inserted. 
Procedure in case A): 
1.  Remove the cassette 'x' and 
check the inserted banknotes: 
the notes must be standing 
upright in the cassette. Are the 
first notes very crumpled? 
Curved notes should bend 
away from the pressure 
carriage! Are the first notes 
stuck to each other or jammed 
together? 
2.  When the cassette is removed, 
check the dispensing area in 
the dispensing unit for jammed 
notes/scraps. 
Displays in normal operation Troubleshooting 
5-14  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
X
Cash could not be 
dispensed or faulty amount 
of pressure against the 
banknotes when a 
cassette is inserted  
(x = 1 - 6) 
3.  Verify that the connectors on 
the CMD controller and at the 
plug connection of dispensing 
unit ’x’ are plugged in properly. 
4.  Then insert the filled cassette 
into dispensing unit ’x’ and 
select function ’3’ on the 
function button (test 
dispensing) with the safety 
switch closed. If this test ends 
with error code ’4x’ again, 
repeat the test dispensing 
procedure checking the 
function of the clutch and 
retaining shaft in the process. 
If the clutch or retaining 
magnet is not activated, the 
dispensing unit or controller 
must be replaced. 
Procedure in case B): 
1.  Remove the cassette ’x’ and 
check the inserted banknotes: 
the notes must be standing 
upright in the cassette. Are the 
first notes very crumpled? 
Curved notes should bend away 
from the pressure carriage! If 
necessary, transfer notes from 
the back of the cassette to the 
front. If the stack of banknotes 
rubs excessively against the 
banknote guides on the side 
(notes protrude on the side or 
are bent backwards), the stack 
of notes should be better 
aligned. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-15 
Error 
code 
Meaning  Explanation / Measures 
X
Cash could not be 
dispensed or faulty amount 
of pressure against the 
banknotes when a 
cassette is inserted  
(x = 1 - 6) 
2.)  Re-insert the cassette. Can you 
hear the pressure carriage 
moving forward? 
- If there is no noise, verify that 
the connectors on the CMD 
controller and the cassette 
are plugged in properly. 
Perform a test using a 
different cassette. If the motor 
is still not activated, the 
controller is faulty. 
- If you can hear the motor 
running, but error message 
’4x’ still appears after a few 
seconds (together with three 
acoustic signals), remove the 
cassette and check manually 
if the dispensing shaft can be 
lifted easily. Remove the 
cassette, open it and place it 
in dispensing position 
manually. Check the smooth 
movement of the return bar. 
3.)  If you cannot find the cause of 
the problem and if the same 
problem occurs in this 
dispensing unit with a different 
cassette, the quality of the 
pressure sensor needs to be 
checked using the DYQ self-
test program ’Check status of 
cassette pressure’. If an error 
occurs, the dispensing unit or 
controller must be replaced. 
Displays in normal operation Troubleshooting 
5-16  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
X
Too many poor quality 
notes (x=1-6) 
Too many double or excessively 
wide/narrow notes were detected 
during dispensing from cassette x. 
Remove cassette x, and check 
whether the right type of banknote 
was inserted. Check notes for 
deformations or sticky points. 
Reinsert the cassette and restart 
the application. If many ’good’ notes 
are subject to a single reject during 
dispensing or if error ’4x’ recurs 
after a short time, the reference 
values should be recalculated for 
this note type. If the error cannot be 
removed, the dispensing unit or 
controller must be replaced. 
X
Cassette defective (x = 1 - 
6) 
The banknote data stored in 
cassette ’x’ cannot be read or re-
written. 
Verify that the connectors on CMD 
controller and the cassette 
connector are plugged in properly. 
If the fault also occurs with a 
different cassette in this dispensing 
unit, the controller must be 
replaced. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-17 
Dirty photosensors / sensors 
Error 
code 
Meaning  Explanation / Measures 
Banknote thickness 
measuring station (DDU) 
not ready 
Check whether there is a banknote 
jam in the area of the thickness 
measuring station. Are the cables 
connected? 
Replace dispensing unit with DDU 
or controller. 
X
Dispensing sensor is dirty 
or pressure sensor is faulty 
(x=1-6) 
A)  If a cassette can be inserted 
without error (single acoustic 
signal), the error message 
indicates a very dirty ’dispenser 
sensor’ (PSDx) photosensor in 
dispenser module ’x’ which 
must be cleaned. Then execute 
a Reset (set CMD-V4 to 
dispensing position). 
Note: 
When this error has occurred for 
the first time, the CMD-V4 will 
continue to function until operation 
shuts down automatically when the 
level of dirt increases. 
B)  If a cassette cannot be inserted 
(and there is no acoustic signal 
even after a few seconds), the 
dispensing unit or controller 
must be replaced after 
inspection of the connectors on 
the CMD controller and the 
pressure sensors (PSDx). 
Displays in normal operation Troubleshooting 
5-18  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
X
Cassette empty sensor is 
dirty (x = 1 - 6) 
Clean photosensor ’PSEx’ in the 
relevant dispensing unit and the 
associated prism in the pressure 
carriage of the cassette. Then 
execute a Reset (set CMD-V4 to 
dispensing position). Use the ’DYK’ 
self-test program (check status of 
photosensors/photosensor 
amplifiers) to check the level of dirt 
on all photosensors in KDIAG: 
Photosensors with status ’3’ or 
higher must be cleaned. The 
improvement in status can be 
checked after reset. 
Note: 
When this error has occurred for 
the first time, the CMD-V4 will 
continue to function until operation 
shuts down automatically when the 
level of dirt increases. 
Troubleshooting  Displays in normal operation 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-19 
Error 
code 
Meaning  Explanation / Measures 
SAT: Photosensor PS1 (P) 
dirty; stacker wheel input 
Carefully clean the send and 
receive diode between the stacker 
wheels with a brush. Place CMD-V4 
back into cash-out position. If the 
status display continues to show 
error code ’90’ after powering up 
(reset), remove the stacker unit 
and, from below, clean the surfaces 
of the prism between the stacker 
wheels. Put the CMD-V4 back in its 
dispensing position. If the status 
display continues to show error 
code ’90’ after powering up (reset), 
the stacker has to be replaced. 
Use the ’DYK’ self-test program 
(check status of 
photosensors/photosensor 
amplifiers) to check the level of dirt 
on all photosensors in KDIAG. 
Photosensors with status ’3’ or 
higher must be cleaned. The 
improvement in status can be 
checked after reset.  
Note: 
When this error has occurred for 
the first time, the CMD-V4 will 
continue to function until operation 
shuts down automatically when the 
level of dirt increases. 
Displays in normal operation Troubleshooting 
5-20  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Error 
code 
Meaning  Explanation / Measures 
Photosensor is dirty 
Cassette monitoring: 
Photosensor PS18  
’Cassette empty’ (single 
reject) PS2 
Cash-out photosensor 
PS27 (P) 
Bundle rear edge control 
Shutter sensor PS28 
Photosensor ’9x’ is dirty and needs 
to be cleaned as soon as possible. 
Remove any dust from the surfaces 
of the corresponding 
transmitter/receiver (elements with 
a clear or purple plastic housing, 
respectively) and, if necessary, 
from the associated prism (P; two 
glass-clear surfaces opposite the 
transmitter/receiver) with a brush or 
compressed air. After cleaning, set 
the CMD-V4 to home position and 
wait for start-up or select ’1’ (Reset) 
on the function button. 
Use the ’DYK’ self-test program 
(check status of 
photosensors/photosensor 
amplifiers) to check the level of dirt 
on all photosensors in KDIAG: 
Photosensors with status ’3’ or 
higher must be cleaned. The 
improvement in status can be 
checked after reset. Note: When 
the error code ’9x’ has occurred for 
the first time, the CMD-V4 will 
continue to function until operation 
shuts down automatically when the 
level of dirt increases (in this case 
the status display will show ’9x’, 
too). 
Troubleshooting  Checking the note paths 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-21 
Checking the note paths 
Before checking the banknote paths, you should perform the following steps: 
•  Activate the product-specific software (see chapter "Basic Operation", 
section "Calling the product-specific software" in the operating manual of 
the basic device). 
•  Open the safe door (see the operating manual of the basic device). 
•  Holding the green locking handle, pull out the CMD-V4 as far as possible 
(see chapter "Removal/Installation of Components", section "Pulling out / 
pushing in the CMD-V4"). 
i
If the locking handle jams, you must check the current position of the 
clamp. If possible, push the clamp carefully back to its home position. 
Perform a reset using the function button. Now check whether you can 
remove the CMD-V4. 
Locking/unlocking handle blocked Troubleshooting 
5-22  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Locking/unlocking handle blocked 
If you are unable to operate the locking/unlocking handle, the banknote clamp 
is not in the stacking position.  
i
Note that it is essential for the banknote clamp to be in the stacker 
position. Otherwise the clamp can fall when it is pulled out, and the 
pull cable can be damaged. 
•  Remove the reject/retract cassette (see the "Removing the cassette" 
section of the "Device Overview and Operating" chapter) and see which 
position the banknote clamp is in. 
•  If the banknote clamp is not in the stacking position, try carefully to move it 
down into the stacking position. 
When the banknote clamp is down, 
you can activate the emergency unlock 
function (1) on the CMD-V4 and pull 
out the CMD-V4. 
Troubleshooting  Locking/unlocking handle blocked 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-23 
Checking the vertical transport 
1
2
Raise the appropriate locking handle 
(1) or (2) of the dispensing unit and 
move the cover forward. 
Check the upper or lower area of the 
vertical transport facility and remove 
any notes that are there (1). Swing 
the cover back until you hear it click 
into place. 
i
Make sure that the cover lies 
flush with the surface and that 
the two sides of the locking 
handle are locked in position. 
Locking/unlocking handle blocked Troubleshooting 
5-24  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Checking the dispensing areas 
i
In the dispensing units 
the dispensing area (inside the device) must be 
checked.  
The dispensing areas can only be checked when the cassettes have 
been removed from the dispensing units (see chapter "Device 
Overview and Operation", section "Removing the cassette"). 
Check the dispensing area of each 
dispensing unit for banknotes and if 
necessary remove the notes (see 
arrow). 
•  Re-insert all cassettes which were removed (see chapter "Device Overview 
and Operation", section "Inserting the cassette").  
•  Log the cassettes on using the product-specific software (see the operating 
manual of the basic device). 
Troubleshooting  Locking/unlocking handle blocked 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-25 
Checking the stacker and output transport 
i
Do not try to open the clamp by force; you could damage it. 
Stacker wheel area 
Check the area round the vertical 
transport and if necessary remove any 
notes. 
Locking/unlocking handle blocked Troubleshooting 
5-26  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Single reject area 
i
The function of the single reject depends on the individual 
configuration. 
Push the green unlocking levers (1) 
out, and pull the flap (2) forward. 
Check the dispensing area and if 
necessary remove the banknotes. 
Troubleshooting  Locking/unlocking handle blocked 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  5-27 
Gear tracks of the stacker and output transport 
Horizontal output 
If the clamp has come to a standstill at 
a position outside the stacking 
position, you may need to check and 
clean the gear tracks (1). 
Gear tracks of the output transport 
Vertical output 
1
If the clamp has come to a standstill at 
a position outside the stacking 
position, you may need to check and 
clean the gear tracks (1). 
Locking/unlocking handle blocked Troubleshooting 
5-28  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Check the photosensors (1) and (2) in 
the shutter area. 
After checking the cash paths, proceed as follows: 
•  After checking the cash paths push the CMD-V4 by the green locking lever 
back into the safe as far as possible (see the operating manual of the basic 
device). 
•  Close the safe door (see the operating manual of the basic device). 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-1 
Removal/Installation of Components 
This chapter describes the removal and installation of the Cash Media 
Dispenser (CMD-V4) components independent of the basic device. How to 
remove and install the cash media dispenser in various devices is described in 
the respective service manuals.  
Please be sure to always turn the device off before replacing any 
components.  
i
After components have been replaced, the CMD-V4 must be
initialized 
(see chapter "Start-up", section "Initializing the CMD-V4").  
Pulling out / pushing in the CMD-V4 
•  Open the safe door (please refer to the operating manual of the basic 
device). 
Pulling it out: 
Pull the CMD-
V4 out of the safe by the 
green locking/unlocking handle (1).  
i
If the locking handle jams and 
you cannot pull out the CMD-
V4, please be sure to check the 
"Troubleshooting" chapter.  
Pushing it in: 
Push the CMD-V4 in the device as far as possible by the green 
locking/unlocking handle (the CMD-V4 must audibly click into place).  
CMD controller  Removal/Installation of Components 
6-2  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
CMD controller 
The CMD controller is removed including the cover.  
To remove the CMD controller first 
detach all connectors from the 
controller.  
Push the fastening bolts (1) to (5) 
together and carefully remove the 
CMD controller.  
i
The EEPROM (6) must always 
stay on the stacker.  
Installation: 
For installation the controller is placed onto the bolts. The controller must 
noticeably click into place.  
i
After the CMD controller has been replaced, the photosensors and the 
pressure sensor must be reinitialized and the reference value must be 
determined again.  
Removal/Installation of Components  Stacker 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-3 
Stacker  
•  Remove the CMD controller (see section "CMD controller"). 
•  Remove the reject / retract cassette (see chapter "Device Overview and 
Operation", section "Removing the cassette"). 
Push the locking/unlocking lever to the 
left (see arrow 1) until it snaps into 
place.  
Push the stacker back (arrow 2) and 
lift it up and out. 
i
If the stacker was delivered 
without the clamp, the clamp 
must be rebuilt.  
i
The bordering screws from the old stacker must used on the new 
stacker. The bordering screws depend on the device configuration. In 
the event of a clamp malfunction they are to prevent the clamp from 
falling out. Only use screws of the same type (length, diameter, thread 
type).  
Reinstall it by following the same steps in reverse order. 
i
After the stacker has been replaced, the photosensors have to be 
reinitialized.  
Stacker  Removal/Installation of Components 
6-4  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
The picture shows the position of the bordering screws for the stacker. 
1
Bordering screw on the left  2
Bordering screw on the right 
The following table provides an overview of the bordering screws which are 
required for the individual systems.  
Bordering screws on the left  Bordering screws on the right 
ProCash 1500xe Rearload  - 
-  ProCash 1500xe Frontload 
ProCash 2000xe Frontload/Rearload  ProCash 2000xe Frontload/Rearload 
ProCash 2050xe  - 
ProCash 2100xe Frontload/Rearload  ProCash 2100xe Frontload/Rearload 
ProCash 2150xe  - 
ProCash 2250xe  - 
- ProCash 2350xe 
Removal/Installation of Components  Horizontal output transport 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-5 
Horizontal output transport  
Remove connector (1) on the left-
hand 
side of the CMD-V4 and remove the 
two screws (2) and (3).  
Remove screws (1) and (2) on the 
right-hand side. 
Pull the output transport apart slightly 
on the left and on the right and remove 
it.  
Reinstall it by following the same steps 
in reverse order. 
i
On installation, make sure that the same type of screw is used. . 
Ouput transport ProCash 2000xe RL  Removal/Installation of Components 
6-6  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Ouput transport ProCash 2000xe RL 
•  Pull the customer panel out of the device (refer to the operating and service 
manuals of the ProCash 2000xe). 
Detach connector (1) and remove the 
cable from the securing clips. 
Loosen screws (2) and (3) and pull the 
plate (4) a little out of the device (see 
arrow). 
Pull the output transport a little in the 
direction of the arrow and remove it 
upwards.  
Reinstall it by following the same steps 
in reverse order. 
i
When replacing the output transport make sure that it fits properly in 
the guides of the stacker. Pull the cash media dispenser out of the 
device, if necessary, and then push it back in. 
Adjustment 
Push the plate (1) up against the 
output transport (2) with the cash 
media dispenser pushed in. 
Then push the plate approx. 3 to 
5 mm back and secure it with screws 
(3) and (4). 
When the plate is secured, the spring 
(5) must still exert noticeable pressure 
on the output transport.  
Removal/Installation of Components  Output transport ProCash 2050xe 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-7 
Output transport ProCash 2050xe 
•  Pull the cash media dispenser out of the device (refer to the operating and 
service manuals of the ProCash 2050xe).  
Detach connector (1) from the CMD 
controller.  
Remove screws (2) and (3). 
Remove screws (1) and (2) on the 
other side.  
Push the two plates outwards a little 
(see arrows) and remove the output 
transport (3) upwards.  
Reinstall it by following the same steps 
in reverse order. 
i
For installing the new output transport, you may only use the screws 
previously removed or screws of the same type.  
Ouput transport ProCash 2100xe RL  Removal/Installation of Components 
6-8  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Ouput transport ProCash 2100xe RL 
•  Open the door of the operating unit and pull the customer panel out of the 
device (see the operating and service manuals of the ProCash 2100xe).  
Detach connector (1) and remove the 
cable from the securing clips. 
Loosen screws (2) and (3) and pull the 
plate (4) a little out of the device (see 
arrow). 
Pull the output transport a little in the 
direction of the arrow and remove it 
upwards. 
Reinstall it by following the same steps 
in reverse order. 
i
When replacing the output transport make sure that it fits properly in 
the guides of the stacker. Pull the cash media dispenser out of the 
device, if necessary, an then push it back in.  
Adjustment 
Push the plate (1) up against the 
output transport (2) with the cash 
media dispenser pushed in. 
Then push the plate approx. 3 to 
5 mm back and secure it with screws 
(3) and (4). 
When the plate is secured, the spring 
(5) must still exert noticeable pressure 
on the output transport. 
Removal/Installation of Components  Shutter ProCash 2000xe RL 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-9 
Shutter ProCash 2000xe RL 
•  Pull the customer panel out of the device (refer to the operating and service 
manuals of the ProCash 2000xe). 
Detach connector (1). 
Loosen screw (2) and unhook the 
ground strap. Loosen screw (3). 
Push the shutter in the direction of the 
arrow (4) and remove it from the 
mount.  
Carefully push the cable out (5) and 
remove the shutter.  
Reinstall it by following the same 
steps in reverse order. 
When inserting it make sure that the 
catches of the shutter (1) to (3) sit in 
the holes (4) to (6) of the shutter 
mount.  
Adjust the shutter so that the shutter 
slot matches the opening in the 
customer panel on the shutter’s left 
side (see arrow).  
Shutter ProCash 2050xe RL  Removal/Installation of Components 
6-10  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Shutter ProCash 2050xe RL  
•  Pull the customer panel out of the device (refer to the operating or service 
manual of the ProCash 2050xe). 
Detach connector (1). 
Loosen screw (2) and unhook the 
ground strap (3). 
Loosen the screws (1) and (2). 
Push the shutter a little in the direction 
of the arrow and remove it. 
Carefully remove the cable (3).   
Reinstall it by following the same 
steps in reverse order. 
Removal/Installation of Components  Shutter ProCash 2100xe RL 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-11 
Shutter ProCash 2100xe RL 
•  Open the door of the operating unit and pull the customer panel out of the 
device (see the operating or service manual of the ProCash 2100xe). 
Loosen screw (1) and detach 
connector (2).  
Loosen screw (1) and remove the 
shutter upwards.  
Reinstall it by following the same 
steps in reverse order.  
Shutter ProCash 2150xe RL  Removal/Installation of Components 
6-12  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Shutter ProCash 2150xe RL  
•  Pull out the customer panel (refer to the operating or service manual of the 
ProCash 2150xe). 
Loosen screw (1) on the bottom of the 
shutter.  
Push the cable (2) a little to the right, 
unhook it on the left side and remove 
it to the left.  
Detach connector (3).  
Remove screws (1) and (2) and 
remove the shutter upwards. 
Reinstall it by following the same 
steps in reverse order. 
Removal/Installation of Components  Distributor board 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-13 
Distributor board 
•  Remove all cassettes from the CMD-V4 (see chapter "Device Overview 
and Operation", section "Removing the cassette").  
Detach tab connectors (1) and (2) from 
the controller and connectors (3) and 
(4) from the distributor board.  
How to remove the connectors (5) is 
described below.  
Press catches (1) and (2) in the 
direction of the arrow and open the 
cover (3). Repeat this step for the 
other three covers.  
Distributor board  Removal/Installation of Components 
6-14  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
While pushing catches (1) and (2) in 
the direction of the arrow, detach 
connector (3) forwards.  
Proceed in the same way for the other 
three connectors. 
Push the white pins (1) to (6) down 
and remove the distributor board with 
its cover.  
Removal/Installation of Components  Dispensing units 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-15 
Dispensing units 
The 4-cassette housing can accommodate two double dispensing units. The 
upper dispensing unit always includes the thickness measuring station.  
i
The two dispensing units must not be confused.  
Remove the cover (1) by pulling it off. 
Upper dispensing unit with thickness measuring 
station 
Removal 
Release the upper dispensing unit by 
turning the locking/unlocking levers (1) 
and (2) by 90° counterclockwise.  
Dispensing units  Removal/Installation of Components 
6-16  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
The upper dispensing unit 
accommodates the thickness 
measuring station which is connected 
to the CMD controller via a cable. This 
cable must be unplugged (1).  
Detach connector (2) from the 
distributor board.  
Remove the dispensing unit in the 
direction of the arrow. 
Installation 
Carefully push the connecting cable 
(1) between the toothed wheels and 
the device panel.  
•  Insert the dispensing unit and close the latches. If you cannot close them, 
check the proper fit of the dispensing unit.  
•  Carefully turn the toothed wheels if necessary to cause the dispensing unit 
to click into place.  
Removal/Installation of Components  Dispensing units 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-17 
Connect the cables to the CMD 
controller (1) and the distributor board 
(2).  
•  Mount the cover. 
Lower dispensing unit 
Turn the locking/unlocking levers (1) 
and (2) on the left side of the 
dispensing unit by 90° counterclock-
wise.  
Detach connector (1) from the 
distributor board. 
Remove the lower dispensing unit in 
the direction of the arrow. 
Dispensing units  Removal/Installation of Components 
6-18  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Installation 
Carefully push the connecting cable 
(1) between the toothed wheels and 
the device panel.  
•  Insert the dispensing unit and close the latches. If you cannot close them, 
check the proper fit of the dispensing unit.  
•  Carefully turn the toothed wheels if necessary to cause the dispensing unit 
to click into place. 
Attach the cable to the distributor 
board (1).  
•  Mount the cover. 
Removal/Installation of Components  Clamp 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-19 
Clamp 
Removal 
Turn the two routing disks (1) and (2) 
in the direction of the arrow as far as 
possible.  
The clamp closes at the same time 
and has to engage.  
Turn the routing disks back by approx. 
90° (as shown in the picture) so that 
the clamp can be removed upwards.  
i
Make sure that the clamp is not opened improperly.  
Clamp  Removal/Installation of Components 
6-20  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
i
When removing the clamp 
remember that the ball bearings 
are loosely attached and can fall 
out.  
Remove the clamp upwards. Remove 
the ball bearings with the black hooks 
(1) and the toothed wheels (2) on both 
sides of the clamp.  
The illustration shows the latch (1) on 
the left/hand side used to open the 
clamp.  
Open the clamp by pushing the latches 
(1) and (2) on the left and on the right 
side in the direction of the arrow.  
Removal/Installation of Components  Clamp 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  6-21 
Push out the securing pin (1) and hold 
onto the cable.  
Loos
en the cable fixing (1) and pull out 
the cable.  
i
Careful! 
Make sure that the cable is not 
pulled back again and secure it, 
if necessary.  
Installation 
Feed the cable in (1) as shown in the 
picture by moving it slightly back and 
forth.  
Plug in the cable (1) and press the 
cable fixing (2) shut.  
Clamp  Removal/Installation of Components 
6-22  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
Pull the cable (1) taut.  
Insert the securing pin (2) with the 
clamp open.  
(In the illustration the cable is not yet 
pulled taut).  
Close the clamp. The two latches, one 
on each side, must be engaged 
manually.  
Put the two black hooks and the ball 
bearings (1) on the left and right side 
of the clamp back in place.  
Slip on the two toothed wheels and the 
ball bearings (2). The toothed wheel is 
pushed on with the bulging side 
pointing inside.  
Set the clamp down on the stacker, as 
shown in the illustration. Push the 
clamp into the routing disk.  
The toothed wheel must be inserted 
evenly (1) and (2).  
i
The clamp must be 
closed when 
it is inserted.  
Let the clamp slide in carefully.  
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  7-1 
Maintenance and Service 
The information required for carrying out troubleshooting and maintenance on 
the individual components can be found in the chapters in this manual. 
When carrying out work on components and modules that carry an 
electrical charge, this equipment must first be disconnected from the 
power supply. Due to the way the device is designed, it is not enough 
to switch off the mains switch on the power distributor. In addition, the 
safety plug must be disconnected from the power distributor.  
Maintenance 
Maintenance intervals 
Preventive maintenance is required for the CMD-V4 every two years or, at the 
latest, after 200,000 transactions.  
Performing maintenance 
i
All photosensors are only allowed to be cleaned in a dry state. 
Preventive maintenance consists of the following: 
•  If any error statistics exist, evaluate them to find any serious problems and 
take them especially into account during maintenance (possibly replace 
components).  
•  After maintenance, check the quality of the photosensors with special test 
jobs. The quality must be at least service level (status * 2).  
•  Remove the cassettes from the CMD-V4.  
Maintenance  Maintenance and Service 
7-2  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
•  Clean the cassettes. Check all function parts for damage, ease of 
movement and play.  
•  Turn off the CMD-V4. 
•  Remove the stacker, possibly with the horizontal output transport, and the 
dispensing units.  
•  Check that the belts are correctly positioned on the guiding rolls. 
•  Clean the SAT and the dispensing units using a brush. 
•  Clean all photosensors/prisms and transport rollers in the dispensing units 
and the stacker with compressed air. 
•  Function testing is carried out by the system software. (You will find further 
information in the software documentation.) 
After maintenance, clear the parameters in the CMD controller’s CMOS. Then 
the CMD has to be initialized and reference values have to be calculated for all 
note types (See the "Initializing the CMD-V4" section in the "Start-up" chapter. 
Then, using a test program or the actual application, you have to run a 
dispensing test in which at least five notes have to be dispensed from each 
cassette without errors.  
Maintenance and Service  Maintenance 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  7-3 
Stacker 
•  Visually inspect the stacker for damage and dirt. 
•  Clean the stacker using a vacuum cleaner, brush, cloth or compressed air. 
•  Clean all photosensors using a brush, cloth or compressed air. All 
photosensors are only allowed to be cleaned in a dry state.  
•  Check that the routing disks move easily.  
Output transport 
•  Remove the output transport (refer to chapter "Removal/Installation of 
Components"). 
•  Visually inspect the output transport for damage and dirt. 
•  Clean the output transport using a vacuum cleaner, brush, cloth or 
compressed air. 
•  Reinstall the output transport (refer to chapter "Removal/Installation of 
Components"). 
Shutter 
•  Visually inspect the shutter for damage and dirt. 
•  Clean all photosensors using a brush, cloth or compressed air. All 
photosensors are only allowed to be cleaned in a dry state.  
•  Unlock the shutter and check the mechanical parts for ease of movement.  
Cash-out cassettes 
•  Visually inspect the cash-out cassettes for damage. 
Maintenance  Maintenance and Service 
7-4  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
•  Clean the cash-out cassettes using a vacuum cleaner, brush, cloth or 
compressed air. 
•  Check the settings for the correct note size (in the cover too). 
•  Check the cassette pressure carriage to see that it is in its position 
properly, and adjust it if necessary. 
Reject / retract cassette 
•  Visually inspect the reject / retract cassette for damage and dirt. 
•  Clean the reject / retract cassette using a vacuum cleaner, brush, cloth or 
compressed air. 
•  Clean the rollers with isopropyl alcohol if necessary. 
•  Check that the toothed drive wheel is sitting properly. 
•  Check for even pressure of the transport rollers at the intake of the 
cassette. 
General 
•  Check that the components have been installed correctly. 
•  Check that all cables have been laid safely and fastened correctly. 
•  Check the ground connections and replace them if necessary. 
•  Check the functioning of locks and make contacts and adjust them. 
Maintenance and Service  Maintenance 
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  7-5 
Approved maintenance materials 
You can order the items listed below electronically or from our service partner. 
Orders: http://extranet.wincor-nixdorf.com 
http://its.siemens.de/lobs/its/its_log/ersin_gr.htm 
E-mail for logistics 
questions:  
mailto:[email protected] 
E-Mail for technical 
questions:  
mailto:[email protected] 
Commercial name / product name  Code number  Stock -
number 
Ballistol oil  NCA:31399.00.0.52  6383009 
Barrierta oil 10ml  GFI:BARRIERTA-10ML
2056293 
Multi-purpose grease BP LS2, 50ml   01750049230  2085328 
Screw lacquer, red, 20 ml  NCA:39692.00.0.52  6410170 
SNI special grease    NCA:32555.00.2.52  6387748 
Heat-insulating packing for gas 
soldering iron 
SON:QC1 2032858 
Portasol gas soldering iron, filled    NCA:30071.00.8.40  6377157 
Exxon gas  WVC:079517  2030869 
Maintenance fluid, 100ml — pump 
spray   
TPI:VC891 2030745 
Compressed air R134A, 500 ml *  MSG:79507167  2031656 
Flat brush 1"   NCA:77059.00.6.40  6517714 
Flat paintbrush 1.5"  NCA:77060.00.6.40  6517722 
Kleenex cleaning cloths  NCA:65439.00.8.40  6476929 
LUBRA metallic care fluid, 12 ml  TDG:55002  2030522 
Q-tips NCA:65441.00.5.40 6476953 
Texpad cleaning cloth (TX801)  NCA:61970.00.2.28  6466206 
Universal cleaning cloth  NCA:30069.00.1.40  6377122 
Maintenance  Maintenance and Service 
7-6  Cash Media Dispenser Version 4 - Service Manual  01750060162 A 
*
The screw valve and 1.5 m tube of Pressair compressed air can also 
be used with high-pressure gas R134A. For information on ordering 
the valve (order number 1060003336) please go to the following 
internet address: 
You will find the address in the internet:    
http://www.wincor-nixdorf.com/internet/index.html  
You will find a list of all the cleaning and maintenance materials released by 
Wincor Nixdorf in the intranet or extranet. 
i
Please note the manufacturer’s specifications on the packaging and 
on the enclosed information sheet.  
The product may be damaged or soiled if materials are used that are 
not approved or if they are used improperly.  
Dispose of the packaging and the empty containers in compliance with
national regulations.  
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-1
Pin Assignments
Power supply connector (supply voltage)
Connector: 2-pin AMP, pins 90°
Pin Signal name Meaning
1 P24 V Supply voltage +24 V
2 GNDNT Ground for +24 V
Safety switch
Connector: 3-pin DUBOX, 1 row, 90°
Pin Signal name Meaning
1 Relay Safety cut-off relay
2 GND Ground
3 NC not connected
Basic module
Elements
HS2 Lifting magnet of single reject switch
SM6 Stepper motor for tray selection in reject/retract cassette
DPS4 Digital photosensor for tray selection
S1 Micro switch: Reject/retract cassette available
PS1 Cash path photosensor (reflective photosensor)
PS21 Cash path photosensor (controlled)
Basic module Pin Assignments
8-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Connector: 20-pin DUBOX, 2 rows, 90°
Pin Signal name Meaning
1 SM6PH1P Stepper motor SM6 phase 1, Plus connection
2 SM6PH1M Stepper motor SM6 phase 1, Minus
connection
3 SM6PH2P Stepper motor SM6 phase 2, Plus connection
4 SM6PH2M Stepper motor SM6 phase 2, Minus
connection
5 H2P Single reject switch, Plus connection
6 H2M Single reject switch, Minus connection
7 P12V Digital photosensor DPS4, power supply
8 GND Digital photosensor DPS4, Ground
9 GL4 Digital photosensor DPS4, output signal
10 IGSAMOUT Digital photosensor DPS4, Transmit current
Plus
11 S1 Micro switch: Reject/retract cassette available,
signal
12 GND Micro switch: Reject/retract cassette available,
ground
13 VCCL PS21 receiver, collector
14 LAGT212235 PS21 receiver, emitter
15 VCCL PS1 receiver, collector
16 LAGTL1 PS1 receiver, emitter (reflective photosensor)
17 IQLSMIN Photosensor transmit current Plus LED PS1
(reflective)
18 IXGMOUT Photosensor transmit current Minus
19 IQLS Photosensor transmit current Plus Transmit
LED PS21
20 IQLS56VN Photosensor transmit current Minus
Pin Assignments Main motor M1
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-3
Main motor M1
Elements
DCM1 Main motor
Connector: 2-pin AMP, female connector 90°
Pin Signal name Meaning
1 M1P Main motor, Plus connection
2 M1M Main motor, Minus connection
Stacker
Elements
DCM3 Swiveling motor for collecting tray
DPS1/DPS3 Digital photosensors for collecting tray position
DCM5 Stepper motor for bundle reject switch
DPS8/DPS9 Digital photosensors for bundle reject switch
PS29, PS22 Cash path photosensors (controlled)
PS18, PS19 PS29 TOPLED (attention: constant light!)
T1 Timing disk DCM1
Stacker Pin Assignments
8-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Connector: 34-pin DUBOX, 2 rows, 90°
Pin Signal name Meaning
1 SM5PH1P Stepper motor DCM5 phase 1, Plus
connection
2 SM5PH1M Stepper motor DCM5 phase 1, Minus
connection
3 SM5PH2P Stepper motor DCM5 phase 2, Plus
connection
4 SM5PH2M Stepper motor DCM5 phase 2, Minus
connection
5 M3P DC motor DCM3, Plus connection
6 GNDL DC motor DCM3, Minus connection
7 P12V Power supply DPS1/DPS3 and DPS8/DPS9
8 GND Connection to ground DPS1/DP3 and
DPS8/DPS9
9 GL1N Output signal Digital photosensor DPS1,
Dispensing position
10 GL3N Output signal Digital photosensor DPS3,
Cash-out position
11 GL8N Output signal Digital photosensor DPS8,
Transport position
12 GL9N Output signal Digital photosensor DPS9,
Reject position
13 IGSAMIN Transmit current Plus (DPS1/3 and DPS8/9)
14 IGSAMOUT Transmit current Minus (DPS1/3 and DPS8/9)
15 P12V PS29 receiver, collector
16 LAGT2629 PS29 receiver, emitter
17 VCCL PS22 receiver, collector
18 LAGT212235 PS22 receiver, emitter
19 VCCL PS18 receiver, collector
20 LAGT18 PS18 receiver, emitter
21 VCCL PS19 receiver, collector
22 LAGT19 PS19 receiver, emitter
23 IXGMOUT Photosensor transmit current Plus (PS29,
TOPLED)
24 IQLS Photosensor transmit current Minus
Pin Assignments Frontload module
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-5
Pin Signal name Meaning
25 IQLS Photosensor transmit current Plus (PS22,
PS18, PS19)
26 IQLS34VN Photosensor transmit current Minus
27 Free
28 Vcc Timing disk of main motor, Power supply
29 T1OUT Timing disk of main motor, output signal
30 GND Timing disk of main motor, Ground
31 Free
32 Free
33 Free
34 Free
Frontload module
Elements
PS33, PS35 Cash path photosensors (controlled)
PS26 PS26 TOPLED (attention: constant light!)
Connector: 10-pin DUBOX, 2 rows, 90°
Pin Signal name Meaning
1 P12V PS26 receiver, collector
2 LAGT2629 PS26 receiver, emitter - attention: constant
light!
3 VCCL PS35 receiver, collector
4 LAGT212235 PS35 receiver, emitter
5 VCCL PS33 receiver, collector
6 LAGT33 PS33 receiver, emitter
7 IXGMOUT Photosensor transmit current Plus (PS26)
8 IQLS Photosensor transmit current Minus
9 IQLSSH Photosensor transmit current Plus (PS33,
PS35)
10 GND Photosensor transmit current Minus
Dispensing unit 1 (module positions 1 and 2) Pin Assignments
8-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Dispensing unit 1 (module positions 1 and
2)
Elements
CL1, CL2 Electromagnetic clutch (dispensing unit - position 1, 2)
HR1,HR2 Lifting magnet retaining spring (dispensing unit - position 1, 2)
PSD1/2 Photosensor dispensing sensor, controlled (dispensing unit -
position 1, 2)
PSE1/2 Photosensor 'cassette empty sensor' (dispensing unit -
position 1, 2)
LANDR1/2 Note pressure measurement (dispensing unit - position 1, 2)
Connector: 24-pin DUBOX, 2 rows, 90°
Pin Signal name Meaning
1 P24V Electromagnetic clutch, Plus connection, dispensing
unit - position 1
2 EK1 Electromagnetic clutch, Minus connection,
dispensing unit - position 1
3 P24V Lifting magnet retaining spring, Plus connection
(dispensing unit - position 1)
4 HR1 Lifting magnet retaining spring, Minus connection
(dispensing unit - position 1)
5 P24V Electromagnetic clutch, Plus connection (dispensing
unit - position 2)
6 EK2 Electromagnetic clutch, Minus connection
(dispensing unit - position 2)
7 P24V Lifting magnet retaining spring, Plus connection
(dispensing unit - position 2)
8 HR2 Lifting magnet retaining spring, Minus connection
(dispensing unit - position 2)
9 P12V +12 V for pressure measurement (dispensing unit -
position 1)
10 P12V +12 V for pressure measurement (dispensing unit -
position 2)
Pin Assignments Dispensing unit 1 (module positions 1 and 2)
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-7
Pin Signal name Meaning
11 GND Ground for pressure measurement (dispensing unit -
position 1)
12 GND Ground for pressure measurement (dispensing unit -
position 2)
13 UANDR1 Signal of pressure measurement (dispensing unit -
position 1)
14 UANDR2 Signal of pressure measurement (dispensing unit -
position 2)
15 IAN12IN Transmit current for pressure measurement
(reflective photosensor)
16 IAN12OUT Transmit current for pressure measurement
(reflective photosensor)
17 VCCL all receivers, collector
18 LAM135 PSD1 receiver, emitter
19 LKL135 PSE1 receiver, emitter
20 LAM246 PSD2 receiver, emitter
21 LKL246 PSE2 receiver, emitter
22 - nc - - not connected -
23 IQLS12VN Photosensor transmit current Plus (PSD1, 2; PSE1,
2)
24 IQLS12 Photosensor transmit current Minus (PSD1, 2; PSE1,
2)
Cassette connector at dispensing unit 1 Pin Assignments
8-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Cassette connector at dispensing unit 1
(Module positions 1 and 2)
Elements
Serial EEPROM
Stepper motor
Connector: 20-pin DUBOX, 2 rows, 90°
Pin Signal name Meaning
1 EEDAT serial EEPROMs: data line for cassette 1
2 EEDAT serial EEPROMs: data line for cassette 2
3 EETAKT serial EEPROMs: clock line for cassette 1
4 EETAKT serial EEPROMs: clock line for cassette 2
5 EECSK1 serial EEPROM cassette 1: Select
6 EECSK2 serial EEPROM cassette 2: Select
7 GND Ground (EEPROM, measuring electronics) for
cassette 1
8 GND Ground (EEPROM, measuring electronics) for
cassette 2
9 VCCSWK1 Switched power supply, cassette 1
10 VCCSWK2 Switched power supply, cassette 2
11 - nc - - not connected -
12 - nc - - not connected -
13 SMK1P1P Stepper motor cassette 1, Phase 1 Plus
14 SMK2P1P Stepper motor cassette 2, Phase 1 Plus
15 SMK1P1M Stepper motor cassette 1, Phase 1 Minus
16 SMK2P1M Stepper motor cassette 2, Phase 1 Minus
17 SMK1P2P Stepper motor cassette 1, Phase 2 Plus
18 SMK2P2P Stepper motor cassette 2, Phase 2 Plus
19 SMK1P2M Stepper motor cassette 1, Phase 2 Minus
20 SMK2P2M Stepper motor cassette 2, Phase 2 Minus
Pin Assignments Dispensing unit 2
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-9
Dispensing unit 2
Module positions 3 and 4
Elements
CL3, CL4 Electromagnetic clutch (dispensing unit - position 3, 4)
HR3, HR4 Lifting magnet retaining spring (dispensing unit - position 3, 4)
PSD 3/4 Photosensor dispensing sensor, controlled (dispensing unit -
position 3, 4)
PSE 3/4 Photosensor 'cassette empty sensor' (dispensing unit -
position 3, 4)
LANDR3/4 Note pressure measurement (dispensing unit - position 3, 4)
Connector: 24-pin DUBOX, 2 rows, 90°
Pin Signal name Meaning
1 P24V Electromagnetic clutch, Plus connection
(dispensing unit - position 3)
2 EK3 Electromagnetic clutch, Minus connection,
dispensing unit - position 3
3 P24V Lifting magnet retaining spring, Plus connection
(dispensing unit - position 3)
4 HR3 Electromagnetic clutch, Minus connection
(dispensing unit - position 3)
5 P24V Electromagnetic clutch, Plus connection
(dispensing unit - position 4)
6 EK4 Electromagnetic clutch, Minus connection
(dispensing unit - position 4)
7 P24V Lifting magnet retaining spring, Plus connection
(dispensing unit - position 4)
8 HR4 Electromagnetic clutch, Minus connection
(dispensing unit - position 4)
9 P12V +12 V for pressure measurement (dispensing unit
- position 3)
10 P12V +12 V for pressure measurement (dispensing unit
- position 4)
Dispensing unit 2 Pin Assignments
8-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Pin Signal name Meaning
11 GND Ground for pressure measurement (dispensing
unit - position 3)
12 GND Ground for pressure measurement (dispensing
unit - position 4)
13 UANDR3 Signal of pressure measurement (dispensing unit
- position 3)
14 UANDR4 Signal of pressure measurement (dispensing unit
- position 4)
15 IAN34IN Transmit current for pressure measurement
(reflective photosensor)
16 IAN34OUT Transmit current for pressure measurement
(reflective photosensor)
17 VCCL PSD3 receiver, collector
18 LAM135 PSD3 receiver, emitter
19 LKL135 PSE3 receiver, emitter
20 LAM246 PSD4 receiver, emitter
21 LKL246 PSE4 receiver, emitter
22 - nc - - not connected -
23 IQLS34VN Photosensor transmit current Plus (PSD3, 4;
PSE3, 4)
24 IQLS34 Photosensor transmit current Minus (PSD3, 4;
PSE3, 4)
Pin Assignments Cassette connector at dispensing unit 2
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-11
Cassette connector at dispensing unit 2
(module positions 3 and 4)
Elements
Serial EEPROM
Stepper motor
Connector: 20-pin DUBOX, 2 rows, 90°
Pin Signal name Meaning
1 EEDAT serial EEPROMs: data line for cassette 3
2 EEDAT serial EEPROMs: data line for cassette 4
3 EETAKT serial EEPROMs: clock line for cassette 3
4 EETAKT serial EEPROMs: clock line for cassette 4
5 EECSK3 serial EEPROM cassette 3: Select
6 EECSK4 serial EEPROM cassette 4: Select
7 GND Ground (EEPROM, measuring electronics) for
cassette 3
8 GND Ground (EEPROM, measuring electronics) for
cassette 4
9 VCCSWK3 Switched power supply, cassette 3
10 VCCSWK4 Switched power supply, cassette 4
11 - nc - - not connected -
12 - nc - - not connected -
13 SMK3P1P Stepper motor cassette 3, Phase 1 Plus
14 SMK4P1P Stepper motor cassette 4, Phase 1 Plus
15 SMK3P1M Stepper motor cassette 3, Phase 1 Minus
16 SMK4P1M Stepper motor cassette 4, Phase 1 Minus
17 SMK3P2P Stepper motor cassette 3, Phase 2 Plus
18 SMK4P2P Stepper motor cassette 4, Phase 2 Plus
19 SMK3P2M Stepper motor cassette 3, Phase 2 Minus
20 SMK4P2M Stepper motor cassette 4, Phase 2 Minus
Extension connector for dispensing unit 3 Pin Assignments
8-12 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Extension connector for dispensing unit 3
(module positions 5 and 6)
An extension PCB containing the power drivers, power sources, level
converters and the like is used for dispensing unit 3 (positions 5 and 6).
Logical signals (TTL level or analog level) are passed via the extension
connector. The elements handled by the extension PCB are listed below.
Elements
CL5, CL6 Electromagnetic clutch (dispensing unit - position 5, 6)
HR5, HR6 Lifting magnet retaining spring (dispensing unit - position 5, 6)
PSD5/6 Photosensor dispensing sensor, controlled (dispensing unit -
position 5, 6)
PSE5/6 Photosensor 'cassette empty sensor' (dispensing unit -
position 5, 6)
EEPR5/6 serial EEPROM cassette 5, 6
SMK5/6 Stepper motor cassette 5, 6
LANDR5/6 Note pressure measurement (dispensing unit - position 5, 6)
Connector: 40-pin Berg pins, LOW profile, 2 rows, 90°
Pin Signal name Meaning
1 GNDL Ground for load current
2 MATAKT Magnet for clock
3 GNDL Ground for load current
4 GNDL Ground for load current
5 P24V +24 V for load current
6 P24V +24 V for load current
7 V5 Selection signal for dispensing unit - position 5
8 V6 Selection signal for dispensing unit - position 6
9 IOEK Electromagnetic clutch
10 IOHR Lifting magnet retaining spring
11 GND Ground
Pin Assignments Extension connector for dispensing unit 3
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-13
Pin Signal name Meaning
12 GND Ground
13 P12V Power supply for pressure measurement in the
dispensing unit
14 UANDR5 Measuring signal for cassette 5
15 UANDR6 Measuring signal for cassette 6
16 IQLS56VN Photosensor transmit current Supply voltage
17 ULANDR Analog voltage for pressure measurement power
source
18 LISEL3N Analog voltage for path photosensor transmit
current
19 GND Ground
20 Vcc Power supply +5 V
21 LAM135 PSD5 receiver, emitter
22 LKL135 PSE5 receiver, emitter
23 LAM246 PSD6 receiver, emitter
24 LKL246 PSE6 receiver, emitter
25 GND Ground
26 EEDAT serial EEPROMs: data line
27 EETAKT serial EEPROMs: clock line
28 EECSK5 serial EEPROM cassette 5: Select
29 EECSK6 serial EEPROM cassette 6: Select
30 GND Ground
31 SMDAT0 Stepper motor control signal, Bit 0
32 SMDAT1 Stepper motor control signal, Bit 1
33 SMDAT2 Stepper motor control signal, Bit 2
34 SMDAT3 Stepper motor control signal, Bit 3
35 SMDAT4 Stepper motor control signal, Bit 4
36 SMDAT5 Stepper motor control signal, Bit 5
376 SMDAT6 Stepper motor control signal, Bit 6
38 IOE I/O-Enable
39 ENSMK5N Clock signal for SM latch cassette 5
40 ENSMK6N Clock signal for SM latch cassette 6
Connector for shutter (incl. Z module) Pin Assignments
8-14 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Connector for shutter (incl. Z module)
Elements
DCM7, DCM8 Shutter motor, DC
DPS10/11,
DPS12/13
Digital photosensors for shutter position
DCM4 Stepper motor for Z module drive
PS27 / PS28 Cash path monitoring in the Z module
Connector: 15-pin DSUB, pins 90°
Pin Signal name Meaning
1 ZTAKT Clock for stepper motor of Z module
2 ZRICHTG Direction for stepper motor of Z module
3 RMSH1N Indicator for shutter position bit 0
4 GND Ground
5 SHMOTEN Shutter motor M7 or M8 ON
6 ZEIN Stepper motor of Z module ON
7 LSH27 PS27 signal
8 - nc - - not connected -
9 IQLSSH Photosensor transmit current
10 P24V Power supply +24 V
11 RMSH2N Indicator for shutter position bit 1
12 SHMOTRN Shutter motor M7 or M8, Direction
13 P12V Power supply +12 V
14 GNDL Ground for load current
15 LSH28 PS28 signal
The two indicators RMSH1N and RMSH2N output the shutter position in coded
form. Before the cash is output, the shutter is moved completely to the 'OPEN'
position.
Pin Assignments Connector for shutter (incl. Z module)
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-15
When the cash has been transported to the output slot, the shutter is moved
back to the 'CLOSED' position until the transition from L L to H H has been
completed. (L = 0 V - H = +12 V)
RMSH2N RMSH1N Meaning
H L Shutter flap is 'CLOSED'
L L Shutter flap between 'CLOSED' and cash
presentation
H H Shutter flap between cash presentation and
'OPEN'
L H Shutter flap is 'OPEN'
Connector for thickness measuring station Pin Assignments
8-16 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Connector for thickness measuring station
Elements
Optical thickness measuring
DMLED1, DMLED2 Transmit diodes
DMPHT1, DMPHT2 Receive transistors
Mechanical thickness measuring
Reflective photosensors 1, 2
Connector: 10-pin DUBOX, pins, 2 rows, 90°
Pin Signal name Meaning
1 DMLED1IN Transmit current for IR LED of reflective
photosensor 1
2 DMLED1OUT Transmit current for IR LED of reflective
photosensor 1
3 DMLED2IN Transmit current for IR LED of reflective
photosensor 2
4 DMLED2OUT Transmit current for IR LED of reflective
photosensor 2
5 P12V Power supply +12 V
6 DMPHT1 Intensified signal for phototransistor 1 of reflective
photosensor 1
7 N12V Power supply -12 V
8 DMPHT2 Intensified signal for phototransistor 2 of reflective
photosensor 2
9 GND Ground
10 DMCOD Coding optical / mechanical thickness
measurement: GND = optical / open =
mechanical
Pin Assignments Connection of door switch
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-17
Connection of door switch
Elements
Solenoid-operated switch Door switch of safe door
Bridge Reports that the solenoid-operated switch is
connected
Connector: 4-pin DUBOX, 1 row, 90°
Pin Signal name Meaning
1 TUERM Solenoid-operated switch / Door switch of safe
door
2 GND Ground for solenoid-operated switch
3 TUERB Jumper that reports wiring of the door switch
4 GND Ground for bridge
Battery connector
Elements
Lithium battery TL5242/W (no. 92675.07.1.39), 3.6V/1.9Ah
Connector: 4-pin Berg pin contact strip, one row, 90°
Pin Signal name Meaning
1 VBATT Plus pole (battery)
2 - nc - - not connected -
3 - nc - - not connected -
4 GND Minus pole (battery)
RS232C connection Pin Assignments
8-18 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
RS232C connection
The controlling system unit (PC) is connected via this RS232C interface.
Connector: 9-pin Sub-D, pins 90°
Pin Signal name Meaning
1 DCD1 Carrier Detect
2 RXD1 Receive Data (IN)
3 TXD1 Transmit Data (OUT)
4 DTR1 Data Terminal Ready
5 GND Ground
6 DSR1 Data Set Ready
7 RTS Request to Send (OUT)
8 CTS Ready for Sending (IN)
9 RI Ring Indicator
The 9-pin Sub-D connector is pinned in accordance with the standard. The
CTS input (pin 8) is connected at +12 V on a high-resistance basis in order to
receive a defined signal when the input is open.
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-19
CMD controller
Connectors at the left side of the controller:
X1 mechanichal thickness sensor
Dubox connector, 8-pin
(Reihe = 2466407537, Sohn = 2466410537)
Pin Designation
1+5V
2GND
3 Measuring input for the first analog Hall sensor
4GND
5+5V
6GND
7 Measuring input for the second analog Hall sensor
8GND
X2 shutter
JST pin connector model PHD, 2 x 10-pin, S20B-PHDSS (90°)
(Reihe = A3C40014865, Sohn = A3C40014864)
Pin Designation
1+24V
2 Last – GND
3+12V
4GND
5 Release of energization of SM7 (24 V level) / phase + (open)
of M7
6 Direction of SM7 (24 V level) / phase - (closed) of M7
7 Gate input of DPS10
8 Gate input of DPS11
9 Gate input of DPS12 (reserve)
10 Measuring input for phototransistor of PS27 or PS26
(detection of cash removal) (PSR6)
CMD controller Pin Assignments
8-20 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Pin Designation
11 Measuring input for phototransistor of PS28 or PS29 (rear
edge control) (PSR7)
12 + current for transmit diodes from PS27, PS28 or PS26, PS29
(LSISH)
13 Gate input of shutter1
14 GND
15 Gate input of shutter2
16 GND
17 Gate input of shutter3
18 GND
19 Gate input of shutter4
20 GND
Jumper coding
Pin 19 Pin 17 Pin 15 Pin 13
Shutter4 Shutter3 Shutter2 Shutter1
- - - B = Shutter in safe
- - - B = Shutter in counter section
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-21
X3 transport module
JST pin connector model PHD, 2 x 6-pin, S12B-PHDSS (90°)
(Reihe = A3C40015986, Sohn = A3C40015984)
Pin Designation
1+5V
2 Gate input of HS4 (sensor for clamp end position)
3GND
4N.C.
5 Gate input of transport1
6GND
7 Gate input of transport2
8GND
9 Gate input of transport3
10 GND
11 Gate input of transport4
12 GND
Jumper coding
Pin 11 Pin 9 Pin 7 Pin 5
Transport4 Transport3 Transport2 Transport1
---B=Rearloadtransport
module in safe
- - B - = Frontload transport
module in safe
- B - B = Rearload transport
module in counter
section
- B B - = Frontload transport
module in counter
section
CMD controller Pin Assignments
8-22 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
X4 V.24 interface from PC
Pin Designation
1+5V
2 Gate input of HS4 (sensor for clamp end position)
3GND
4N.C.
5 Gate input of transport1
6GND
7 Gate input of transport2
8GND
9 Gate input of transport3
10 GND
11 Gate input of transport4
12 GND
8-pin Western
(Reihe = 5603107937;00 or A3C40016907, Sohn = 5603111937)
Pin Designation
1N.C.
2 DSR, not connected
3RXD
4 DTR / RTS
5TxD
6GND
7CTS
8N.C.
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-23
X5 USB interface from PC
USB connector B-type, (Reihe: 0150507337;00)
Pin Designation
1N.C.
2 USB-Data -
3 USB-Data +
4GND
5 Shielding
6 Shielding
X6 Door switch and disconnector in safe
JST pin connector model PHD, 2 x 5-pin, S10B-PHDSS (90°)
(Reihe = A3C40016307;00, Sohn = A3C40016306)
Pin Designation
1N.C.
2N.C.
3 Polling the safety switch
4GND
5 Polling the door switch
6GND
7 Polling the jumper
8GND
9 Reserve input
10 GND
CMD controller Pin Assignments
8-24 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
X7 V.24 interface to AVT2800 (SCOP card)
JST pin connector model PH, 6-pin, B6B-PH-K-S (upright)
(Reihe = 9405007037, Sohn = 9405010037)
Pin Designation
1 n. c. (DSR not connected)
2RXD
3 DTR / RTS
4TxD
5GND
6CTS
X8 NEN from special electronics module
JST pin connector model PH, 2-pin, S2B-PH-K-S (90°)
(Reihe = A3C40014712;11, Sohn = A3C40014711)
Pin Designation
1NEN
2GND
X9 24-V voltage supply
2-pin Mini-Fit 39-30-1020
(Reihe = A3C40029754, Sohn = A3C40029755)
Pin Designation
1+24V
2GND
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-25
Connectors at the top side of the controller:
X10 24-V connection to AVT2800 (SCOP card)
2-pin Mini-Fit 39-30-1020
(Reihe = A3C40029754, Sohn = A3C40029755)
Pin Designation
1+24V
2GND
X11 motor M1)
6-pin Mini-Fit 39-30-1060
(Reihe = A3C40030083, Sohn = A3C40009552)
Pin Designation
1 Motor +
2N.C.
3 Clock signal from main motor M1
4 Motor -
5+5V
6GND
X12 additional motor on main drive assembly for single reject (optional)
JST pin connector model PH, 1 x 4-pin, S4B-PH-K-S (90°)
(Reihe = 7206807137, Sohn = 7206810137)
Pin Designation
1 Phase A + of SM1 (pressure of sliding surface to empty the
single reject)
2 Phase A - of SM1 (pressure of sliding surface to empty the
single reject)
3 Phase B + of SM1 (pressure of sliding surface to empty the
single reject)
4 Phase B - of SM1 (pressure of sliding surface to empty the
single reject)
CMD controller Pin Assignments
8-26 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
X13 clamp motor
ZIF connector, 4-pin, 1.25 mm, Molex, Reihe 5597, type 39-51-3043, Top
contact
(Reihe = A3C40029756, Sohn = A3C40029757)
Pin Designation
1 + of clamp motor M2
2 - of clamp motor M2
3 + from belt drive on clamp M3
4 - from belt drive on clamp M3
X14 motors and lifting magnets at stacker / left and right sides
JST pin connector model PHD, 2 x 9-pin, S18B-PHDSS (90°)
(Reihe = A3C40032097, Sohn = A3C40032098)
Pin Designation
1 Phase A + from SM9 (stacker wheel)
2 Phase A - from SM9 (stacker wheel)
3 Phase B + from SM9 (stacker wheel)
4 Phase B - from SM9 (stacker wheel)
5 Phase A + from SM2 (left routing disk)
6 Phase A - from SM2 (left routing disk)
7 Phase B + from SM2 (left routing disk)
8 Phase B - from SM2 (left routing disk)
9 Phase A + from SM3 (right routing disk)
10 Phase A - from SM3 (right routing disk)
11 Phase B + from SM3 (right routing disk)
12 Phase B - from SM3 (right routing disk)
13 + 24 V
14 Lifting magnet MA6 (Retract compartment)
15 + 24 V
16 Lifting magnet MA2 / 1 (switch control for single reject,
optional)
17 + 24 V
18 Lifting magnet MA2 / 2 (switch control for single reject,
optional)
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-27
X15 EEPROM at stacker
ZIF connector, 8-pin, 1.00 mm, Molex, Reihe 52043, (90°), Bottom Contact
(Reihe = A3C40030173, Sohn = A3C40030174)
Pin Designation
1+5V
2GND
3 Chip-Select to EEPROM
4 Clock to EEPROM
5 Data output to EEPROM
6 Data input from EEPROM
7N.C.
8N.C.
X16 Hall sensors at stacker
JST pin connector model PHD, 2 x 6-pin, S12B-PHDSS (90°)
(Reihe = A3C40015986, Sohn = A3C40015984)
Pin Designation
1Vcc
2Vcc
3 Gate input of HS1 (sensor for clamp basic position)
4 Gate input of HS2 (sensor for reject/retract initial position)
5GND
6GND
7Vcc
8Vcc
9 Gate input of HS3 (sensor for reject/retract return position)
10 Gate input of DPS3 (reserve, used several times!!!)
11 GND
12 GND
CMD controller Pin Assignments
8-28 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
X17 Hybrid photosensors and photosensors at single reject
JST pin connector model PHD, 2 x 8-pin, S16B-PHDSS (90°)
(Reihe = 0152307537;00, Sohn = 0152310537)
Pin Designation
1Vcc
2Vcc
3 Gate input of DPS14 (sensor for switch position of single
reject)
4 Gate input of DPS15 (sensor for switch position of single
reject)
5GND
6GND
7Vcc
8Vcc
9 Gate input of DPS7 (sensor for basic position of the sliding
surface in single reject)
10 Gate input of DPS3 (reserve, used several times!!!)
11 GND
12 GND
13 Power supply for photo transistor from PS2
(check for empty compartment during single reject) (LSVCC)
14 assuring input for phototransistor of PS2
(checking for empty compartment with single reject) (LSR5)
15 + current for transmit diodes from PS2 (LSIPLUS)
16 - current for transmit diodes from PS2 (LSIS2)
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-29
X18 Hybrid photosensors and photosensors at stacker / left side
JST pin connector model PHD, 2 x 11-pin, S22B-PHDSS (90°)
(Reihe = A3C40032102, Sohn = A3C40032103)
Phototransistor of PS18 installed.
Pin Designation
1Vcc
2Vcc
3 Gate input of DPS5 (polling the position of the left routing disk)
4 Gate input of DPS8 (polling the position of the left routing disk)
5GND
6GND
7Vcc
8Vcc
9 Gate input of DPS2 (sensor for stacker wheel position)
10 Gate input of DPS4 (sensor for retract compartment)
11 GND
12 GND
13 Vcc
14 Vcc
15 Gate input of DPS1 (reserve)
16 Gate input of DPS3 (reserve, used several times!!!)
17 GND
18 GND
19 Power supply for photo transistor from PS1 (stacker wheel
intake) (LSVCC)
20 Measuring input for photo transistor from PS1 (stacker wheel
intake) (LSR3)
21 + current for transmit diodes from PS1 + PS18 (LSIPLUS)
22 - current for transmit diodes from PS1 + PS18 (LSIS1)
CMD controller Pin Assignments
8-30 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Connectors at the bottom of the controller:
X30 dispensing units
pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837)
Pin Designation
1GND
2GND
3GND
4GND
5GND
6+5V
7+5V
8+5V
9 + 5 V switched
10 + 5 V switched
11 + 5 V switched
12 Last – GND
13 Last – GND
14 Last – GND
15 Last – GND
16 Last – GND
17 Last – GND
18 + 24 V switched
19 + 24 V switched
20 + 24 V switched
21 + 24 V switched
22 + 24 V switched
23 + 24 V switched
24 Dispensing gear of dispensing unit 1
25 Retaining magnet of dispensing unit 1
26 Dispensing gear of dispensing unit 2
27 Retaining magnet of dispensing unit 2
28 Dispensing gear of dispensing unit 3
29 Retaining magnet of dispensing unit 3
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-31
Pin Designation
30 Dispensing gear of dispensing unit 4
31 Retaining magnet of dispensing unit 4
32 Dispensing gear of dispensing unit 5
33 Retaining magnet of dispensing unit 5
34 Dispensing gear of dispensing unit 6
35 Retaining magnet of dispensing unit 6
36 Dispensing gear of dispensing unit 7
37 Retaining magnet of dispensing unit 7
38 Dispensing gear of dispensing unit 8
39 Retaining magnet of dispensing unit 8
40 Last - GND
CMD controller Pin Assignments
8-32 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
X31 dispensing units
pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837)
Pin Designation
1GND
2 EEPROM-clock
3 EEPROM-data
4D0
5D1
6D2
7D3
8D4
9D5
10 D6
11 D7
12 CS-ICN
13 CS-ReserveN
14 CS-Dispensing unit1
15 CS-Dispensing unit2
16 CS-Dispensing unit3
17 CS-Dispensing unit4
18 CS-Dispensing unit5
19 CS-Dispensing unit6
20 CS-Dispensing unit7
21 CS-Dispensing unit8
22 WRN
23 RDN
24 ResetN
25 GND
26 Free
27 Power source for LEDs (LSIPLUS)
28 Current sink dispensing unit 1 (LSIV1)
29 Current sink dispensing unit 2 (LSIV2)
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-33
Pin Designation
30 Current sink dispensing unit 3 (LSIV3)
31 Current sink dispensing unit 4 (LSIV4)
32 Current sink dispensing unit 5 (LSIV5)
33 Current sink dispensing unit 6 (LSIV6)
34 Current sink dispensing unit 7 (LSIV7)
35 Current sink dispensing unit 8 (LSIV8)
36 Power supply photo transistors (LSVCC)
37 Polling the first phototransistor for pressure sensor (LSANDR)
38 Polling the second phototransistor for empty sensor (LSR1)
39 Polling the third phototransistor for pressure sensor (LSR2)
40 GND
CMD controller Pin Assignments
8-34 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
X32 Hybrid photosensors and photosensors at stacker / right side
JST pin connector model PHD, 2 x 7-pin, B14B-PHDSS (upright)
(Reihe = A3C40032574, Sohn = A3C40032575)
Pin Designation
1Vcc
2Vcc
3 Gate input of DPS6 (polling the position of the right routing
disk)
4 Gate input of DPS9 (polling the position of the right routing
disk)
5GND
6GND
7Vcc
8Vcc
9 Gate input of S1 (switch reports 'reject/retract cassette
inserted')
10 Gate input of DPS3 (reserve, used several times!!!)
11 GND
12 GND
13 Power supply for photo transistors from PS18
(Intake monitoring in front of the reject cassette) (LSVCC)
14 Measuring input for phototransistor of PS18
(Intake monitoring in front of the reject cassette) (LSR4)
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-35
X33 position switch and extensions
JST pin connector model PHD, 2 x 17-pin, B34B-PHDSS (upright)
(Reihe = A3C40036263, Sohn = A3C40036264)
Pin Designation
1+5V
2GND
3+24V
4 Last - GND
5 Chip-Select to reserve device at SPI2
6 Clock to reserve device at SPI2
7 Data output to reserve device at SPI2
8 Data input from reserve device at SPI2
9 Polling the position switch
10 GND
11 Reserve output
12 GND
13 Segment A of 7-segment display up / left
14 Segment B of 7-segment display up / left
15 Segment C of 7-segment display up / left
16 Segment D of 7-segment display up / left
17 Segment E of 7-segment display up / left
18 Segment F of 7-segment display up / left
19 Segment G of 7-segment display up / left
20 Segment DP of 7-segment display up / left
21 Special output for 7-segment display up / left
22 Segment A of 7-segment display bottom / right
23 Segment B of 7-segment display bottom / right
24 Segment C of 7-segment display bottom / right
25 Segment D of 7-segment display bottom / right
26 Segment E of 7-segment display bottom / right
27 Segment F of 7-segment display bottom / right
28 Segment G of 7-segment display bottom / right
29 Segment DP of 7-segment display bottom / right
CMD controller Pin Assignments
8-36 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Pin Designation
30 Special output for 7-segment display bottom / right
31 Free
32 Free
33 Free
34 Free
Pin Assignments CMD controller
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-37
Connectors at the right side of the controller:
X40 jumpers
Berg pin connector, 2 x 10-pin (Reihe 5673507037;10)
Pin Designation
1 'Door' (pay attention to safe door), to be polled by firmware
2GND
3 'SCOP' connected, to be polled by firmware
4GND
5 'Jump A' (reserve input A), to be polled by firmware
6GND
7 'Jump B' (reserve input B), to be polled by firmware
8GND
9 'Jump C' (reserve input C), to be polled by firmware
10 GND
11 'Jump D' (reserve input D), to be polled by firmware
12 GND
13 'Clear CMOS' RAM, to be polled by firmware
14 GND
15 'NEN', to be polled by firmware also
16 GND
17 'Battery' jumper
18 GND
19 'Jump PLD' jumper (jumper to control a PLD function)
20 GND
There are also the following elements:
Battery, indicator, beeper, key
CMD controller Pin Assignments
8-38 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Connectors in the center of the controller:
X50 JTAG-PLD programming connector
X51 Kontron test connector
X52 Turbodebugger connector
Pin Assignments 4-channel distributor board
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-39
4-channel distributor board
First connection to CMD controller
Pin Designation
1GND
2GND
3GND
4GND
5GND
6+5V
7+5V
8+5V
9 + 5 V switched
10 + 5 V switched
11 + 5 V switched
12 Last - GND
13 Last - GND
14 Last - GND
15 Last - GND
16 Last - GND
17 Last - GND
18 + 24 V switched
19 + 24 V switched
20 + 24 V switched
21 + 24 V switched
22 + 24 V switched
23 + 24 V switched
24 Dispensing gear of dispensing unit 1
25 Retaining magnet of dispensing unit 1
26 Dispensing gear of dispensing unit 2
27 Retaining magnet of dispensing unit 2
28 Dispensing gear of dispensing unit 3
29 Retaining magnet of dispensing unit 3
4-channel distributor board Pin Assignments
8-40 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Pin Designation
30 Dispensing gear of dispensing unit 4
31 Retaining magnet of dispensing unit 4
32 Dispensing gear of dispensing unit 5
33 Retaining magnet of dispensing unit 5
34 Dispensing gear of dispensing unit 6
35 Retaining magnet of dispensing unit 6
36 Dispensing gear of dispensing unit 7
37 Retaining magnet of dispensing unit 7
38 Dispensing gear of dispensing unit 8
39 Retaining magnet of dispensing unit 8
40 Last - GND
Second connection to CMD controller
Pin Designation
1GND
2 EEPROM-clock
3 EEPROM-data
4D0
5D1
6D2
7D3
8D4
9D5
10 D6
11 D7
12 CS-ICN
13 CS-ReserveN
14 CS-Dispensing unit1
15 CS-Dispensing unit2
16 CS-Dispensing unit3
Pin Assignments 4-channel distributor board
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-41
Pin Designation
17 CS-Dispensing unit4
18 CS-Dispensing unit5
19 CS-Dispensing unit6
20 CS-Dispensing unit7
21 CS-Dispensing unit8
22 WRN
23 RDN
24 ResetN
25 GND
26 Free
27 Power source for LEDs (LSIPLUS)
28 Current sink dispensing unit 1 (LSIV1)
29 Current sink dispensing unit 2 (LSIV2)
30 Current sink dispensing unit 3 (LSIV3)
31 Current sink dispensing unit 4 (LSIV4)
32 Current sink dispensing unit 5 (LSIV5)
33 Current sink dispensing unit 6 (LSIV6)
34 Current sink dispensing unit 7 (LSIV7)
35 Current sink dispensing unit 8 (LSIV8)
36 Power supply photo transistors (LSVCC)
37 Polling the first phototransistor for pressure sensor (LSANDR)
38 Polling the second phototransistor for empty sensor (LSR1)
39 Polling the third phototransistor for pressure sensor (LSR2)
40 GND
4-channel distributor board Pin Assignments
8-42 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
1 or 4 cassette connectors (ISEP)
Pin Designation
1 Data from and to EEPROM
2 Clock to EEPROM
3 Chip-Select to EEPROM
4 GND for Logic
5 + 5 V switched
6+24V
7 Stepper motor
8 Stepper motor
9 Stepper motor
10 Stepper motor
11 Last - GND
Connector for the 1-channel distributor board
Pin Designation
1 Power source for the transmit diodes (LSIPLUS)
2 Dispensing unit x current sink (LSIVx), activates the three
transmit diodes of the only dispensing unit
3 Power supply for the pressure photo transistor (LSVCC)
4 Input from pressure photo transistor (LSANDR) (PS at the
side)
5 Power supply for the 'cassette empty' photo transistor
(LSVCC)
6 Input from 'cassette empty' photo transistor (LSR1) (PS at top)
7 Power supply for the dispensing photo transistor (LSVCC)
8 Input from dispensing photo transistor (LSR2) (PS at bottom)
9 + 24 V for dispensing gear
10 Output to dispensing gear of dispensing unit x
11 + 24 V for retaining magnet
12 Output to retaining magnet of dispensing unit x
Pin Assignments 4-channel distributor board
01750060162 A Cash Media Dispenser Version 4 - Service Manual 8-43
Connector for the two double dispensing units at the 4-channel
distributor board
Pin Designation
1 Power source for the transmit diodes (LSIPLUS)
2 Dispensing unit x current sink (LSIVx), activates the three
transmit diodes of the only dispensing unit
3 Power supply for the pressure photo transistor (LSVCC)
4 Input from pressure photo transistor (LSANDR) (PS at the
side)
5 Power supply for the 'cassette empty' photo transistor
(LSVCC)
6 Input from 'cassette empty' photo transistor (LSR1) (PS at top)
7 Power supply for the dispensing photo transistor (LSVCC)
8 Input from dispensing photo transistor (LSR2) (PS at bottom)
9 Power source for the transmit diodes (LSIPLUS)
10 Dispensing unit x+1 current sink (LSIVx+1), activates the three
transmit diodes of the only dispensing unit x+1
11 Power supply for the pressure photo transistor (LSVCC)
12 Input from pressure photo transistor (LSANDR) (PS at the
side)
13 Power supply for the 'cassette empty' photo transistor
(LSVCC)
14 Input from 'cassette empty' photo transistor (LSR1) (PS at top)
15 Power supply for the dispensing photo transistor (LSVCC)
16 Input from dispensing photo transistor (LSR2) (PS at bottom)
17 + 24 V for dispensing gear
18 Output to dispensing gear of dispensing unit x
19 + 24 V for retaining magnet
20 Output to retaining magnet of dispensing unit x
21 + 24 V for dispensing gear
22 Output to dispensing gear of dispensing unit x+1
23 + 24 V for retaining magnet
24 Output to retaining magnet of dispensing unit x+1
4-channel distributor board Pin Assignments
8-44 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
01750060162 A Cash Media Dispenser Version 4 - Service Manual 9-1
Spare Parts
Overview of individual parts
Order no. Designation
Stacker
1750058042 Stacker complete with single reject switch
1750055782 CMD stacker without single reject switch
1750053977 CMD-V4 clamp
Cash-out cassettes
1750053501 Cash-out cassette CMD-V4
1750053503 Cash-out cassette CMD-V4 lead-sealed
1750053504 Cash-out cassette CMD-V4 FSM
1750053506 Cash-out cassette CMD-V4 FSM lead-sealed
1750053511 Cash-out cassette BBA-UT CMD-V4
1750053512 Cash-out cassette BBA-UT CMD-V4 lockable
1750053513 Cash-out cassette BBA-UT CMD-V4 lead-sealed
1750053540 Cash-out cassette CMD-V4 no cash
1750053550 Cash-out cassette CMD-V4 ink
1750058210 CMD cassette cover blue pr.
1750058211 CMD cassette cover ink pr.
5482000111 Lock assd.
Overview of individual parts Spare Parts
9-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
Order no. Designation
Reject / retract cassette
1750041920 CMD reject / retract cassette
1750056651 CMD reject / retract cassette lead-sealed
1750056652 CMD reject cassette lead-sealed
1750056653 CMD reject cassette
1750061877 CMD reject cassette lockable
1750063255 CMD reject cassette gray
1750063256 CMD reject cassette lockable gray
1750063257 CMD reject cassette lead-sealed gray
Housings
1750053055 CMD-V4 4-cassette housing mounted
1750054048 1-cassette housing complete with latching mechanism
1750054366 1-cassette housing complete without latching mechanism
Dispensing units
1750051760 Double dispensing unit CMD-V4 (without thickness
measuring station)
1750051761 Double dispensing unit CMD-V4 (with thickness measuring
station)
1750051758 Single dispensing unit CMD-V4 (without thickness measuring
station)
1750051759 Single dispensing unit CMD-V4 (with thickness measuring
station)
Controller and distributor prints
1750055781 CMD controller mounted (incl. cover)
1750044878 4-channel distributor print, mounted (incl. cover)
1750052425 1-channel distributor print, mounted (incl. cover)
1750019771 Chipcard controller SCOP
Spare Parts Overview of individual parts
01750060162 A Cash Media Dispenser Version 4 - Service Manual 9-3
Order no. Designation
Output transports
1750045348 AGT CMD-V4 vertical Rearload
1750045360 AGT CMD-V4 vertical Frontload
1750057875 AGT CMD-V4 horizontal FL 101 mm (for ProCash 1500 FL)
1750059116 AGT CMD-V4 horizontal RL 232 mm (for ProCash 2150 RL)
1750059284 AGT CMD-V4 horizontal RL 124 mm (for ProCash 1500 RL)
1750059283 AGT CMD-V4 horizontal FL 241 mm (for ProCash 2350)
Shutter
1750045330 Shutter CMD-V4 Rearload mounted
1750054768 Shutter CMD-V4 vertical Frontload
1750053690 Shutter CMD-V4 horizontal Rearload
1750056960 Shutter CMD-V4 horizontal Frontload
i
With the introduction of the CMD-V4 FRU numbers have been
introduced.
Overview of individual parts Spare Parts
9-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
01750060162 A Cash Media Dispenser Version 4 - Service Manual I-1
Index
B
Banknote width 3-14
Bundle reject 2-7
Bundle retract 2-10
C
Cash-out cassette 3-8
Cash-out cassettes 2-44
Cassette handling 2-19
Cassette initialization 3-32
CMD controller 2-20
Connectors 2-23
Component control 2-31
Connectors
CMD controller 2-23
Controller 2-20
CPU 2-28
D
DDU 2-30
Device description 1-5
Device overview 3-1
Dispensing 2-14
Dispensing unit 2-38
E
EEPROM 2-35
Environmental conditions 1-17
F
Function button 2-28
Function test 3-34
I
Initial start-up 4-1
Initialization 3-32, 4-4
J
Jumper settings 4-5
L
Lithium batteries 1-4
Locking/unlocking handle
Blockage 5-22
Low cash sensor 3-13
M
Maintenance and service 7-1
Maintenance materials 7-5
Manual (structure) 1-7
O
Operation 3-1
Output transport 2-36
horizontal 2-1
Output transport
vertical 2-2
Index
I-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 A
P
Photosensor electronics 2-29
Pin assignments 8-1
Power interrupt 1-4
R
Reference value 3-32
Reject cassette 2-42, 3-9
Removal/Installation 6-1
Clamp 6-19
CMD controller 6-2
Dispensing units 6-15
Distributor board 6-13
Output transport 6-5
Stacker 6-3
Removal/Installation of
Components
CMD controller 6-2, 6-15
Ouput transport ProCash
2000xe RL 6-6
Ouput transport ProCash
2100xe RL 6-8
Output transport ProCash
2050xe 6-7
Shutter ProCash 2000xe RL 6-9
Shutter ProCash 2050xe RL 6-
10
Shutter ProCash 2100xe RL 6-
11
Shutter ProCash 2150xe RL 6-
12
Retract cassette 2-42, 3-9
S
Safety precautions 1-2
SAT 2-33
Sensors 2-1
Serial interface 2-28
Shutter 2-37
Single reject 2-8
Spare parts 9-1
Stacker 2-33
Start-up 4-1
Status display 2-28
Status displays 5-2
Structure of the manual 1-7
T
Technical data 1-9
Troubleshooting 5-1
01750060162 A  Cash Media Dispenser Version 4 - Service Manual  
Notes 
Published by 
Wincor Nixdorf International GmbH 
33094 Paderborn 
Germany 
Printed in Germany 
Order No.: 
01750060162 A  
1 
GB

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