Yale erp16vf коды ошибок

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Yale and Hyster Forklift Error Codes List

How to clear fault codes Yale and Hyster forklift

Here are the most popular error codes for the Hyster and Yale forklifts to find the diagnostic and possible cases.

On Yale and Hyster forklift fault code can be showed or can be in the system.

In order to troubleshoot, diagnose, and also possible cases error codes, you can look for your error code and all useful description in the table below

if  you have any questions you can leave the question here Forklift Error codes and our technicians can help you

Fault Codes Diagnostic Codes Possible Cases
524223-0 XMSN Reverse Pressure Greater Than Commanded Pressure A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL D. FUNCTIONAL FAILURE IN CONTROLLER
524225-0 XMSN Forward Pressure Greater Than Commanded Pressure
524223-1 XMSN Reverse Pressure Less Than Commanded A. LOW TRANSMISSION OIL LEVEL B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE — MECHANICAL E. FUNCTIONAL FAILURE IN CONTROLLER
524225-1 XMSN Forward Pressure Less Than Commanded
105-3 Intake Air Temperature (IAT) Sensor OORH A. SENSOR WIRING OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO 5V OR BATTERY VOLTAGE C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER
110-3 Coolant Temperature Sensor OORH
177-3 Transmission Oil Temperature Sensor OORH
522603-3 Fuel Temp (LPG) Sensor OORH
105-4 Intake Air Temperature (IAT) Sensor OORL A. SENSOR SIGNAL SHORTED TO SENSOR GROUND. B. SENSOR SIGNAL SHORTED TO FRAME GROUND. C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER
110-4 Coolant Temperature Sensor OORL
177-4 Transmission Oil Temperature Sensor OORL
522603-4 Fuel Temp (LPG) Sensor OORL
522712-3 Accelerator A Position Sensor OORH A. SENSOR SUPPLY OPEN CIRCUIT (SENSOR SIGNAL GROUNDS) B. B SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY
522713-3 Accelerator B Position Sensor OORH
522712-4 Accelerator A Position Sensor OORL A. SENSOR SUPPLY OPEN CIRCUIT (+5 VOLTS) B. SENSOR SIGNAL A OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER
522713-4 Accelerator B Position Sensor OORL
1079-31 5VE1 & 5VE2 Simultaneously OORH A. ELECTRONIC THROTTLE ASSEMBLY (ETA) STICKY B. SENSOR (ETA) FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
51-2 Throttle Position Sensor Signals A and B Not Tracking Correctly
51-7 Throttle Position Sensor Signals A and B Not At Commanded Value
51-31 Throttle Position Sensor 1 & 2 Out of Range
2350-3 DTC 2350-3 — Front Work Lights Relay (RL4) Driver Output OORH A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEEWARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER
522710-3 Throttle A Position Sensor OORH A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER
522711-3 Throttle B Position Sensor OORH
522710-4 Throttle A Position Sensor OORL A. SENSOR SIGNAL OPEN CIRCUIT B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER
522711-4 Throttle B Position Sensor OORL
521-3 Brake Pedal Position Sensor OORH A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER
523780-3 Park Brake Position Sensor OORH
524245-3 Seat Occupancy Position Sensor OORH
521-4 Brake Pedal Position Sensor OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER
523780-4 Park Brake Position Sensor OORL
524245-4 Operator Presence System Sensor OORL
523833-3 Glow Plug Relay Driver Output OORH A. COIL DRIVER OUTPUT SHORTED TO BATTERY. B. FUNCTIONAL FAILURE IN CONTROLLER.
524195-3 Cold Start Relay Driver Output OORH
523833-4 Glow Plug Relay Driver Output OORL A. COIL DRIVER OUTPUT SHORTED TO GROUND. B. FUNCTIONAL FAILURE IN CONTROLLER.
524195-4 Cold Start Relay Driver Output OORL
1079-31 5VE1 & 5VE2 Simultaneously OORH A. 5 VOLT «E1» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE B. 5 VOLT «E2» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE C. 5VOLT E1 AND E2 SIMULTANEOUSLY SHORTED TO SYSTEM SUPPLY SOURCE D. FUNCTIONAL FAILURE IN CONTROLLER
524260-3 5VE2 Sensor Supply Circuit Voltage OORH
524261-3 5VE1 Sensor Supply Circuit Voltage OORH
96-3 Fuel Level Sensor OORH A. SENSOR SIGNAL SHORTED TO BATTERY B. SENSOR SIGNAL/RETURN OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO GROUND D. SENSOR FAILURE
96-4 Fuel Level Sensor OORL
523833-3 Glow Plug Relay Driver Output OORH A. COIL DRIVER OUTPUT SHORTED TO SYSTEM VOLTAGE B. COIL SHORT CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER
523920-3 REV Circuit Shorted High
523930-3 FWD Circuit Shorted High
524195-3 Cold Start Relay Driver Output OORH
524269-3 Transmission Enable Valve Coil Driver Output OORH
523920-4 REV Circuit Shorted Low A. COIL DRIVER OUTPUT SHORTED TO GROUND B. COIL/WIRING OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER
523930-4 FWD Circuit Shorted Low
524269-4 Transmission Enable Valve Coil Driver Output OORL
522606-10 Post Catalytic Converter Oxygen (O2) Sensor (Slow Response) A. OXYGEN (O2) SENSOR FAILURE B. FUNCTIONAL FAILURE IN CONTROLLER
522737-10 Pre Catalytic Converter Oxygen (O2) Sensor (Slow Response)
2000-12 CAN Tx Failure A. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO B. CAN HI AND CAN LO SHORTED TOGETHER C. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES D. STG ON CAN HI E. STS/STB ON CAN LO F. CAN CONNECTED DEVICE FAILURE
2000-12 CAN Rx Failure
2000-14 CANbus Address Conflict Failure
522593-12 DTC 522593-12 — CANbus Communication Loss — ECU to EPR
524233-14 DTC 524233-14 — Boost Test Override A. DISPLAY INTERNAL FAILURE
524234-14 DTC 524234-14 — Internal Processing Error
524236-XX DTC 524236-XX — Boost Test Failure
190-2 DTC 190-2 — Engine RPM Sensor Output Is Less Than Engine Speed A. OPEN CIRCUIT IN SENSOR SUPPLY B. SENSOR SIGNAL OPEN CIRCUIT OR SHORT TO GROUND C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER
190-7 DTC 190-7 — Engine Speed Exceeds Command
522120-1 DTC 522120-1 — Engine RPM Higher than XMSN Limit
522585-2 DTC 522585-2 — Engine RPM Sensor (Mazda Gas ECU)
523740-3 DTC 523740-3 — Truck has NO Forward or Reverse Motion A. HIGH EXTERNAL MAGNETIC FIELDS B. DIRECTIONAL LEVER MECHANISM/MAGNETIC FAILURE C. DISPLAY SWITCH CLUSTER (DSC) FAILURE
523740-4 DTC 523740-4 — Truck has NO Forward or Reverse Motion
524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED
524255-4 DTC 524255-4 — DSC Temperature OORL
524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED
524255-4 DTC 524255-4 — DSC Temperature OORL
524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED
524255-4 DTC 524255-4 — DSC Temperature OORL
522655-0 DTC 522655-0 — Short Term Closed Loop Correction Bank 1 Less Than NOR -35% (Rich Engine Operation) A. PROBLEMS THAT MAY CAUSE LEAN ENGINE OPERATION B. PROBLEMS THAT MAY CAUSE RICH ENGINE OPERATION C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER
522655-1 DTC 522655-1 — Short Term Closed Loop Correction Bank 1 Greater Than NOR 35% (Lean Engine Operation)
522660-0 DTC 522660-0 — Long Term Closed Loop Correction Bank 1 Less Than NOR -30% (Rich Engine Operation)
522660-1 DTC 522660-1 — Long Term Closed Loop Correction Bank 1 Greater Than NOR 30% (Lean Engine Operation)
523767-2 DTC 523767-2 — DSC Fault — Arrow Down Button Stuck A. BUTTON FAILURE
523769-2 DTC 523769-2 — DSC Fault — Arrow Up Button Stuck
524206-2 DTC 524206-2 — DSC Fault — Rear Worklight Button Stuck
524208-2 DTC 524208-2 — DSC Fault — Front Worklight Button Stuck
524209-2 DTC 524209-2 — DSC Fault — Hourmeter Button Stuck
190-2 DTC 190-2 — Crank Loss (CAM Pulse without Crank Pulse) A. DUST/DEBRIS IN SENSOR HOUSING B. TIMING BELT NOT TENSIONED PROPERLY C. SENSOR OPEN CIRCUIT GROUND/OPEN CIRCUIT SUPPLY D. SENSOR OPEN CIRCUIT SIGNALS E. SENSOR SHORTED CIRCUIT SIGNALS F. SENSOR FAILURE G. FUNCTIONAL FAILURE IN CONTROLLER
190-4 DTC 190-4 — Crank Loss (CAM Pulse without Crank Pulse)
190-8 DTC 190-8 — Crank/CAM Synchronization
522752-2 DTC 522752-2 — Crank Loss (CAM Pulse without Crank Pulse)
522752-4 DTC 522752-4 — CAM Loss (Crank Pulse without CAM Pulse)
522595-12 DTC 522595-12 — Internal Circuity Fault Detection A. EPR FAILURE
522596-12 DTC 522596-12 — Internal Circuity Fault Detection
524266-31 DTC 524266-31 — Electronic Throttle Motor/Motor Connections — Short Circuit A. CONNECTION SHORT CIRCUIT B. ETB MOTOR SHORT CIRCUIT C. ECU/ETB DRIVER FAILURE
524286-31 DTC 524286-31 — ECU — ETB Driver Component Failure
94-0 DTC 94-0 — Primary Fuel Pressure Higher Than Expected A. FUEL PRESSURE SENSOR WIRING FAULT B. FUEL PRESSURE FAULT C. FAULTY CONTROLLER
94-1 DTC 94-1 — Primary Fuel Pressure Lower Than Expected
520260-3 DTC 520260-3 — Electronic Pressure Regulator (EPR) OORH A. DEPR WIRING FAULT B. DEPR FAULT
520260-4 DTC 520260-4 — Electronic Pressure Regulator (EPR) OORL
91-2 DTC 91-2 Sensor Signals A and B Not Tracking Correctly A. DIFFERENCE BETWEEN SENSORS IS BEYOND ALLOWABLE TOLERANCE B. SENSOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
515-0 DTC 515-0 RPM Greater Than Throttle Command A. LARGE LEAKS IN MANIFOLD B. ELECTRONIC THROTTLE ASSEMBLY (ETA) MECHANICAL ISSUES C. FUNCTIONAL FAILURE IN CONTROLLER
522764-6 DTC 522764-6 Ign/Alt — Ignition 1 Relay (RL6) Driver Output OORL A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN DISPLAY (DSC)
168-0 DTC 168-0 System Battery Voltage OORH A. BATTERY FAILURE B. ALTERNATOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
168-1 DTC 168-1 System Battery Voltage OORL A. BLOWN FUSE OR FAULTY WIRING HARNESS B. IGNITION WIRE FAILURE C. BATTERY FAILURE D. ALTERNATOR FAILURE E. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY F. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME
522697-12 DTC 522697-12 Internal Central Processor or Circuitry Faults A. FUNCTIONAL FAILURE IN ECU CONTROLLER
108-1 DTC 108-1 Barometric Pressure Below Acceptable Limit A. OPEN CIRCUIT SENSOR SUPPLY B. SHORTED SIGNAL CIRCUIT TO BATTERY/SENSOR SUPPLY – SIGNAL OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER
523550-3 DTC 523550-3 Start Relay Control OORH A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER
522604-3 DTC 522604-3 Fuel Run Relay Control OORH A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER
522604-4 DTC 522604-4 Fuel Relay PWM Control OORL A. OPEN CIRCUIT B. HARNESS/PDM SHORT TO GROUND C. FUNCTIONAL FAILURE IN CONTROLLER
522604-5 DTC 522604-5 Fuel Relay not Functioning A. HARNESS RELAY COIL OPEN CIRCUIT B. FUNCTIONAL FAILURE IN CONTROLLER
522598-3 DTC 522598-3 LPG Lock Off OORH A. COIL TO ECU HARNESS SHORTED TO UNSWITCHED OR SWITCH BATTERY B. COIL SHORTED TURNS C. FUNCTIONAL FAILURE IN CONTROLLER
522598-4 DTC 522598-4 LPG Lock Off OORL A. COIL TO ECU HARNESS OPEN CIRCUIT B. COIL TO ECU HARNESS SHORT TO GROUND C. COIL OPEN CIRCUIT D. COIL SUPPLY OPEN CIRCUIT E. FUNCTIONAL FAILURE IN CONTROLLER
522592-0 EPR Pressure Greater Than Commanded A. WORN OR DAMAGED PRIMARY OR SECONDARY SEAT B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE
522592-1 EPR Pressure Less Than Commanded A. LOW SECONDARY FUEL PRESSURE DUE TO A FUEL RESTRICTION B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE
524227-3 Manual Hydraulic Lockout Coil OORH A. COIL DRIVER OUTPUT SHORTED TO BATTERY B. COIL SHORT C. FUNCTIONAL FAILURE IN CONTROLLER
524227-4 Manual Hydraulic Lockout Coil OORL A. COIL DRIVER OUTPUT SHORTED TO GROUND B. WIRING/COIL OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER
1239-7 Fuel Run-Out Longer Than Expected A. LOCK-OFF SOLENOID WIRING FAULT B. LOCK-OFF SOLENOID FAULT C. FAULTY CONTROLLER
524230-3 Rear Work Lights Relay (RL7) Driver Output OORH A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEE WARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER
524230-4 Rear Work Lights Relay (RL7) Driver Output OORL A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN CONTROLLER
522631-2 Pre-Cat Bank 1 Sensor Fails To Switch To Rich
522762-4 Switched Battery Voltage 3 (IGN 3) OORL A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER
522772-4 Backup Lamp Driver Output OORL A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER
880-4 Stop Lamp Driver Output OORL A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER
522760-4 Switched Battery Voltage 1 (IGN 1) OORL A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER
524260-1 5 Volt Supply Circuit B OORL A. 5 VOLT «A» SHORTED TO GROUND B. 5 VOLT «B» SHORTED TO GROUND C. 5 VOLT «C» SHORTED TO GROUND D. VSM FAILURE E. 5 VOLT ECU POWER SUPPLY SHORTED TO GROUND
522614-7 Throttle Not at Limp Mode Position (GM Engines Only) A. MECHANISM STICKY COMPONENT OPERATIONAL CHECK PROCEDURE OR ACTION: 1. Turn power to OFF for no less than 30 seconds, and then to ON to clear displayed DTC. Does reported DTC to reoccur? YES: Go to Step 2. NO: Problem not verified. Resume operation. 2. Conduct a quick visual inspection of all connectors/wiring associated with the displayed fault code. Are any faults detected/observed? YES: Repair/replace connector or wiring associated with faults found. See Electrical System 2200 SRM 1142. NO: Go to Cause A. CAUSE A — MECHANISM STICKY PROCEDURE OR ACTION: 1. Turn truck power ON and start engine. 2. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Clean any fuel residue from mechanism and go to Step 3. 3. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Replace Electronic Throttle Body. For GM 2.4L Gasoline engines see Gasoline Fuel System, GM 2.4L Engine 900 SRM 1126. For GM 2.4L LPG engines see LPG Fuel System, GM 2.4L Engine 900 SRM 1124. For GM 4.3L Gasoline engine see Gasoline Fuel System, GM 4.3L Engine With GFI 900 SRM 1244. For GM 4.3L LPG engine see LPG Fuel System, GM 4.3L Engine With GFI 900 SRM 1242.
522616-8 Throttle Not at Command Position (GM Engines Only)
522617-5 Throttle Not at Fully Closed/Open Position (GM Engines Only)
522760-3 Switched Battery Voltage 1 (IGN 1) OORH A. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS B. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OUTPUT HARNESS C. IGN VOLTAGE SHORTED TO SWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS D. IGN 2 VOLTAGE SHORTED TO BATTERY SOURCE E. FUNCTIONAL FAILURE IN CONTROLLER
135-16 Fuel Air Pressure minus (MAP) OORH (GM LPG Only) or and Fuel Absolute Pressure Minus (MAP) Too High
524240-4 Washer Pump Drive Command OORL windshield wiper pump
522125-8 Transmission Range1 Valve Current Out Of Range (TCU) A. HIGH RESISTIVE CONNECTION B. VALVE -VE SHORTED TO BATTERY – VE/FRAME GROUND C. FUNCTIONAL FAILURE IN CONTROLLER
676-3 Glow Plug Relay Driver Output OORH A. RELAY/COIL DRIVER OUTPUT SHORTED TO BATTERY B. RELAY/COIL DRIVER OUTPUT OPEN CIRCUIT C. RELAY/COIL DRIVER RETURN OPEN CIRCUIT D. FUNCTIONAL FAILURE IN CONTROLLER
524223-4 Transmission Reverse Pressure OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER
100-4 Engine Oil Pressure OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER
524224-0 XMSN Forward 2 Pressure Greater Than Commanded Pressure A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL
168-4 System Battery Voltage OORL A. BATTERY FAILURE B. ALTERNATOR FAILURE C. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY D. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME
654-5 GM Gas Drive Injector 4 Open or Circuit Cummins-Code 332. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
524263-1 Uncommanded Power Down A. TCU PROGRAM CORRUPTED OR TCU APPLICATION FILE MISMATCH B. FUNCTIONAL FAILURE IN CONTROLLER
651-5 GM Gas Drive Injector 1 Open Circuit,or Cummins-Code 322. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
652-5 GM Gas Drive Injector 2 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
653-5 Cummins-Code 324. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
655-5 GM Gas Drive Injector 5 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
656-5 GM Gas Drive Injector 6 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER
2023-12 CANbus Error With Display A. TERMINATION RESISTOR(S) OPEN CIRCUIT B. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO C. CAN HI AND CAN LO SHORTED TOGETHER D. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES E. STG ON CAN HI F. STS/STB ON CAN LO G. CAN CONNECTED DEVICE FAILURE

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524223-0 XMSN Reverse Pressure Greater Than Commanded Pressure A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL D. FUNCTIONAL FAILURE IN CONTROLLER 524225-0 XMSN Forward Pressure Greater Than Commanded Pressure 524223-1 XMSN Reverse Pressure Less Than Commanded A. LOW TRANSMISSION OIL LEVEL B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE — MECHANICAL E. FUNCTIONAL FAILURE IN CONTROLLER 524225-1 XMSN Forward Pressure Less Than Commanded 105-3 Intake Air Temperature (IAT) Sensor OORH A. SENSOR WIRING OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO 5V OR BATTERY VOLTAGE C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 110-3 Coolant Temperature Sensor OORH 177-3 Transmission Oil Temperature Sensor OORH 522603-3 Fuel Temp (LPG) Sensor OORH 105-4 Intake Air Temperature (IAT) Sensor OORL A. SENSOR SIGNAL SHORTED TO SENSOR GROUND. B. SENSOR SIGNAL SHORTED TO FRAME GROUND. C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 110-4 Coolant Temperature Sensor OORL 177-4 Transmission Oil Temperature Sensor OORL 522603-4 Fuel Temp (LPG) Sensor OORL 522712-3 Accelerator A Position Sensor OORH A. SENSOR SUPPLY OPEN CIRCUIT (SENSOR SIGNAL GROUNDS) B. B SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY 522713-3 Accelerator B Position Sensor OORH 522712-4 Accelerator A Position Sensor OORL A. SENSOR SUPPLY OPEN CIRCUIT (+5 VOLTS) B. SENSOR SIGNAL A OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 522713-4 Accelerator B Position Sensor OORL 1079-31 5VE1 & 5VE2 Simultaneously OORH A. ELECTRONIC THROTTLE ASSEMBLY (ETA) STICKY B. SENSOR (ETA) FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 51-2 Throttle Position Sensor Signals A and B Not Tracking Correctly 51-7 Throttle Position Sensor Signals A and B Not At Commanded Value 51-31 Throttle Position Sensor 1 & 2 Out of Range 2350-3 DTC 2350-3 — Front Work Lights Relay (RL4) Driver Output OORH A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEEWARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER 522710-3 Throttle A Position Sensor OORH A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 522711-3 Throttle B Position Sensor OORH 522710-4 Throttle A Position Sensor OORL A. SENSOR SIGNAL OPEN CIRCUIT B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 522711-4 Throttle B Position Sensor OORL 521-3 Brake Pedal Position Sensor OORH A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 523780-3 Park Brake Position Sensor OORH 524245-3 Seat Occupancy Position Sensor OORH 521-4 Brake Pedal Position Sensor OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 523780-4 Park Brake Position Sensor OORL 524245-4 Operator Presence System Sensor OORL 523833-3 Glow Plug Relay Driver Output OORH A. COIL DRIVER OUTPUT SHORTED TO BATTERY. B. FUNCTIONAL FAILURE IN CONTROLLER. 524195-3 Cold Start Relay Driver Output OORH 523833-4 Glow Plug Relay Driver Output OORL A. COIL DRIVER OUTPUT SHORTED TO GROUND. B. FUNCTIONAL FAILURE IN CONTROLLER. 524195-4 Cold Start Relay Driver Output OORL 1079-31 5VE1 & 5VE2 Simultaneously OORH A. 5 VOLT «E1» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE B. 5 VOLT «E2» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE C. 5VOLT E1 AND E2 SIMULTANEOUSLY SHORTED TO SYSTEM SUPPLY SOURCE D. FUNCTIONAL FAILURE IN CONTROLLER 524260-3 5VE2 Sensor Supply Circuit Voltage OORH 524261-3 5VE1 Sensor Supply Circuit Voltage OORH 96-3 Fuel Level Sensor OORH A. SENSOR SIGNAL SHORTED TO BATTERY B. SENSOR SIGNAL/RETURN OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO GROUND D. SENSOR FAILURE 96-4 Fuel Level Sensor OORL 523833-3 Glow Plug Relay Driver Output OORH A. COIL DRIVER OUTPUT SHORTED TO SYSTEM VOLTAGE B. COIL SHORT CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 523920-3 REV Circuit Shorted High 523930-3 FWD Circuit Shorted High 524195-3 Cold Start Relay Driver Output OORH 524269-3 Transmission Enable Valve Coil Driver Output OORH 523920-4 REV Circuit Shorted Low A. COIL DRIVER OUTPUT SHORTED TO GROUND B. COIL/WIRING OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 523930-4 FWD Circuit Shorted Low 524269-4 Transmission Enable Valve Coil Driver Output OORL 522606-10 Post Catalytic Converter Oxygen (O2) Sensor (Slow Response) A. OXYGEN (O2) SENSOR FAILURE B. FUNCTIONAL FAILURE IN CONTROLLER 522737-10 Pre Catalytic Converter Oxygen (O2) Sensor (Slow Response) 2000-12 CAN Tx Failure A. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO B. CAN HI AND CAN LO SHORTED TOGETHER C. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES D. STG ON CAN HI E. STS/STB ON CAN LO F. CAN CONNECTED DEVICE FAILURE 2000-12 CAN Rx Failure 2000-14 CANbus Address Conflict Failure 522593-12 DTC 522593-12 — CANbus Communication Loss — ECU to EPR 524233-14 DTC 524233-14 — Boost Test Override A. DISPLAY INTERNAL FAILURE 524234-14 DTC 524234-14 — Internal Processing Error 524236-XX DTC 524236-XX — Boost Test Failure 190-2 DTC 190-2 — Engine RPM Sensor Output Is Less Than Engine Speed A. OPEN CIRCUIT IN SENSOR SUPPLY B. SENSOR SIGNAL OPEN CIRCUIT OR SHORT TO GROUND C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 190-7 DTC 190-7 — Engine Speed Exceeds Command 522120-1 DTC 522120-1 — Engine RPM Higher than XMSN Limit 522585-2 DTC 522585-2 — Engine RPM Sensor (Mazda Gas ECU) 523740-3 DTC 523740-3 — Truck has NO Forward or Reverse Motion A. HIGH EXTERNAL MAGNETIC FIELDS B. DIRECTIONAL LEVER MECHANISM/MAGNETIC FAILURE C. DISPLAY SWITCH CLUSTER (DSC) FAILURE 523740-4 DTC 523740-4 — Truck has NO Forward or Reverse Motion 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 522655-0 DTC 522655-0 — Short Term Closed Loop Correction Bank 1 Less Than NOR -35% (Rich Engine Operation) A. PROBLEMS THAT MAY CAUSE LEAN ENGINE OPERATION B. PROBLEMS THAT MAY CAUSE RICH ENGINE OPERATION C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 522655-1 DTC 522655-1 — Short Term Closed Loop Correction Bank 1 Greater Than NOR 35% (Lean Engine Operation) 522660-0 DTC 522660-0 — Long Term Closed Loop Correction Bank 1 Less Than NOR -30% (Rich Engine Operation) 522660-1 DTC 522660-1 — Long Term Closed Loop Correction Bank 1 Greater Than NOR 30% (Lean Engine Operation) 523767-2 DTC 523767-2 — DSC Fault — Arrow Down Button Stuck A. BUTTON FAILURE 523769-2 DTC 523769-2 — DSC Fault — Arrow Up Button Stuck 524206-2 DTC 524206-2 — DSC Fault — Rear Worklight Button Stuck 524208-2 DTC 524208-2 — DSC Fault — Front Worklight Button Stuck 524209-2 DTC 524209-2 — DSC Fault — Hourmeter Button Stuck 190-2 DTC 190-2 — Crank Loss (CAM Pulse without Crank Pulse) A. DUST/DEBRIS IN SENSOR HOUSING B. TIMING BELT NOT TENSIONED PROPERLY C. SENSOR OPEN CIRCUIT GROUND/OPEN CIRCUIT SUPPLY D. SENSOR OPEN CIRCUIT SIGNALS E. SENSOR SHORTED CIRCUIT SIGNALS F. SENSOR FAILURE G. FUNCTIONAL FAILURE IN CONTROLLER 190-4 DTC 190-4 — Crank Loss (CAM Pulse without Crank Pulse) 190-8 DTC 190-8 — Crank/CAM Synchronization 522752-2 DTC 522752-2 — Crank Loss (CAM Pulse without Crank Pulse) 522752-4 DTC 522752-4 — CAM Loss (Crank Pulse without CAM Pulse) 522595-12 DTC 522595-12 — Internal Circuity Fault Detection A. EPR FAILURE 522596-12 DTC 522596-12 — Internal Circuity Fault Detection 524266-31 DTC 524266-31 — Electronic Throttle Motor/Motor Connections — Short Circuit A. CONNECTION SHORT CIRCUIT B. ETB MOTOR SHORT CIRCUIT C. ECU/ETB DRIVER FAILURE 524286-31 DTC 524286-31 — ECU — ETB Driver Component Failure 94-0 DTC 94-0 — Primary Fuel Pressure Higher Than Expected A. FUEL PRESSURE SENSOR WIRING FAULT B. FUEL PRESSURE FAULT C. FAULTY CONTROLLER 94-1 DTC 94-1 — Primary Fuel Pressure Lower Than Expected 520260-3 DTC 520260-3 — Electronic Pressure Regulator (EPR) OORH A. DEPR WIRING FAULT B. DEPR FAULT 520260-4 DTC 520260-4 — Electronic Pressure Regulator (EPR) OORL 91-2 DTC 91-2 Sensor Signals A and B Not Tracking Correctly A. DIFFERENCE BETWEEN SENSORS IS BEYOND ALLOWABLE TOLERANCE B. SENSOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 515-0 DTC 515-0 RPM Greater Than Throttle Command A. LARGE LEAKS IN MANIFOLD B. ELECTRONIC THROTTLE ASSEMBLY (ETA) MECHANICAL ISSUES C. FUNCTIONAL FAILURE IN CONTROLLER 522764-6 DTC 522764-6 Ign/Alt — Ignition 1 Relay (RL6) Driver Output OORL A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN DISPLAY (DSC) 168-0 DTC 168-0 System Battery Voltage OORH A. BATTERY FAILURE B. ALTERNATOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 168-1 DTC 168-1 System Battery Voltage OORL A. BLOWN FUSE OR FAULTY WIRING HARNESS B. IGNITION WIRE FAILURE C. BATTERY FAILURE D. ALTERNATOR FAILURE E. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY F. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME 522697-12 DTC 522697-12 Internal Central Processor or Circuitry Faults A. FUNCTIONAL FAILURE IN ECU CONTROLLER 108-1 DTC 108-1 Barometric Pressure Below Acceptable Limit A. OPEN CIRCUIT SENSOR SUPPLY B. SHORTED SIGNAL CIRCUIT TO BATTERY/SENSOR SUPPLY – SIGNAL OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 523550-3 DTC 523550-3 Start Relay Control OORH A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER 522604-3 DTC 522604-3 Fuel Run Relay Control OORH A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER 522604-4 DTC 522604-4 Fuel Relay PWM Control OORL A. OPEN CIRCUIT B. HARNESS/PDM SHORT TO GROUND C. FUNCTIONAL FAILURE IN CONTROLLER 522604-5 DTC 522604-5 Fuel Relay not Functioning A. HARNESS RELAY COIL OPEN CIRCUIT B. FUNCTIONAL FAILURE IN CONTROLLER 522598-3 DTC 522598-3 LPG Lock Off OORH A. COIL TO ECU HARNESS SHORTED TO UNSWITCHED OR SWITCH BATTERY B. COIL SHORTED TURNS C. FUNCTIONAL FAILURE IN CONTROLLER 522598-4 DTC 522598-4 LPG Lock Off OORL A. COIL TO ECU HARNESS OPEN CIRCUIT B. COIL TO ECU HARNESS SHORT TO GROUND C. COIL OPEN CIRCUIT D. COIL SUPPLY OPEN CIRCUIT E. FUNCTIONAL FAILURE IN CONTROLLER 522592-0 EPR Pressure Greater Than Commanded A. WORN OR DAMAGED PRIMARY OR SECONDARY SEAT B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE 522592-1 EPR Pressure Less Than Commanded A. LOW SECONDARY FUEL PRESSURE DUE TO A FUEL RESTRICTION B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE 524227-3 Manual Hydraulic Lockout Coil OORH A. COIL DRIVER OUTPUT SHORTED TO BATTERY B. COIL SHORT C. FUNCTIONAL FAILURE IN CONTROLLER 524227-4 Manual Hydraulic Lockout Coil OORL A. COIL DRIVER OUTPUT SHORTED TO GROUND B. WIRING/COIL OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 1239-7 Fuel Run-Out Longer Than Expected A. LOCK-OFF SOLENOID WIRING FAULT B. LOCK-OFF SOLENOID FAULT C. FAULTY CONTROLLER 524230-3 Rear Work Lights Relay (RL7) Driver Output OORH A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEE WARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER 524230-4 Rear Work Lights Relay (RL7) Driver Output OORL A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN CONTROLLER 522631-2 Pre-Cat Bank 1 Sensor Fails To Switch To Rich 522762-4 Switched Battery Voltage 3 (IGN 3) OORL A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER 522772-4 Backup Lamp Driver Output OORL A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER 880-4 Stop Lamp Driver Output OORL A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER 522760-4 Switched Battery Voltage 1 (IGN 1) OORL A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER 524260-1 5 Volt Supply Circuit B OORL A. 5 VOLT «A» SHORTED TO GROUND B. 5 VOLT «B» SHORTED TO GROUND C. 5 VOLT «C» SHORTED TO GROUND D. VSM FAILURE E. 5 VOLT ECU POWER SUPPLY SHORTED TO GROUND 522614-7 Throttle Not at Limp Mode Position (GM Engines Only) A. MECHANISM STICKY COMPONENT OPERATIONAL CHECK PROCEDURE OR ACTION: 1. Turn power to OFF for no less than 30 seconds, and then to ON to clear displayed DTC. Does reported DTC to reoccur? YES: Go to Step 2. NO: Problem not verified. Resume operation. 2. Conduct a quick visual inspection of all connectors/wiring associated with the displayed fault code. Are any faults detected/observed? YES: Repair/replace connector or wiring associated with faults found. See Electrical System 2200 SRM 1142. NO: Go to Cause A. CAUSE A — MECHANISM STICKY PROCEDURE OR ACTION: 1. Turn truck power ON and start engine. 2. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Clean any fuel residue from mechanism and go to Step 3. 3. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Replace Electronic Throttle Body. For GM 2.4L Gasoline engines see Gasoline Fuel System, GM 2.4L Engine 900 SRM 1126. For GM 2.4L LPG engines see LPG Fuel System, GM 2.4L Engine 900 SRM 1124. For GM 4.3L Gasoline engine see Gasoline Fuel System, GM 4.3L Engine With GFI 900 SRM 1244. For GM 4.3L LPG engine see LPG Fuel System, GM 4.3L Engine With GFI 900 SRM 1242. 522616-8 Throttle Not at Command Position (GM Engines Only) 522617-5 Throttle Not at Fully Closed/Open Position (GM Engines Only) 522760-3 Switched Battery Voltage 1 (IGN 1) OORH A. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS B. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OUTPUT HARNESS C. IGN VOLTAGE SHORTED TO SWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS D. IGN 2 VOLTAGE SHORTED TO BATTERY SOURCE E. FUNCTIONAL FAILURE IN CONTROLLER 135-16 Fuel Air Pressure minus (MAP) OORH (GM LPG Only) or and Fuel Absolute Pressure Minus (MAP) Too High 524240-4 Washer Pump Drive Command OORL windshield wiper pump 522125-8 Transmission Range1 Valve Current Out Of Range (TCU) A. HIGH RESISTIVE CONNECTION B. VALVE -VE SHORTED TO BATTERY – VE/FRAME GROUND C. FUNCTIONAL FAILURE IN CONTROLLER 676-3 Glow Plug Relay Driver Output OORH A. RELAY/COIL DRIVER OUTPUT SHORTED TO BATTERY B. RELAY/COIL DRIVER OUTPUT OPEN CIRCUIT C. RELAY/COIL DRIVER RETURN OPEN CIRCUIT D. FUNCTIONAL FAILURE IN CONTROLLER 524223-4 Transmission Reverse Pressure OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 100-4 Engine Oil Pressure OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 524224-0 XMSN Forward 2 Pressure Greater Than Commanded Pressure A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL 168-4 System Battery Voltage OORL A. BATTERY FAILURE B. ALTERNATOR FAILURE C. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY D. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME 654-5 GM Gas Drive Injector 4 Open or Circuit Cummins-Code 332. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 524263-1 Uncommanded Power Down A. TCU PROGRAM CORRUPTED OR TCU APPLICATION FILE MISMATCH B. FUNCTIONAL FAILURE IN CONTROLLER 651-5 GM Gas Drive Injector 1 Open Circuit,or Cummins-Code 322. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 652-5 GM Gas Drive Injector 2 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 653-5 Cummins-Code 324. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 655-5 GM Gas Drive Injector 5 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 656-5 GM Gas Drive Injector 6 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 2023-12 CANbus Error With Display A. TERMINATION RESISTOR(S) OPEN CIRCUIT B. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO C. CAN HI AND CAN LO SHORTED TOGETHER D. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES E. STG ON CAN HI F. STS/STB ON CAN LO G. CAN CONNECTED DEVICE FAILURE
Максим

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Проблема с Yale ERP16VF MWB

Здравствуйте. Погрузчик Yale ERP16VF MWB, выдает ошибку 4117


Ключерова Виктория

Компания: ЧУДПО «Центр обучения «КОМАЦУ»
Должность: руководитель

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Зарегистрирован: 08 окт 2019, 10:34
Контактная информация:

Re: Проблема с Yale ERP16VF MWB

Сообщение Ключерова Виктория » 08 окт 2019, 15:25

Здравствуйте, Максим.
Наш форум посвящен только технике Комацу. По вопросам Yale вам лучше обратиться к местному дилеру этого бренда.



Вернуться в «Вилочные погрузчики»

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and

that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to

support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift

trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT

TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed

the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to

remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit

needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are

flammable. Be sure to follow the necessary safety precautions when handling these fuels and when

working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the

area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor

or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange background.

The CAUTION symbol and word are on yellow background.

SAFETY PRECAUTIONS

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