Yale mr14 коды ошибок

YALE Pallet Lift Truck Fault Codes DTC

Error: no LEDs or LCDs on

What the issue is: Inoperative

Cause of Problem: B+ and / or B- missing at controller, defective battery charger, or defective battery charger

What to do: Ensure the battery is connected, the key switch is on, and the brake override circuit is in the run position; also test your battery charger and motor controller and replace any
nonworking parts

Error: no LEDs or LCDs on

What the issue is: Forklift functions as normal

Cause of Problem: open connection between display and controller, defective display, or defective LEDs

What to do: make sure harnesses are connected at MDI and connector B on controller; test the dash display by connecting a handset to it and testing for communication; test LEDs by disconnecting
them, connecting the handset, and testing the handset; replace any non-working parts

Error: no LEDs or LCDs on

What the issue is:  Forklift functions as normal

Cause of Problem: Because this condition is similar to the last, it will take a handset to determine its cause. If the handset displays “NO COMMUNICATION,” the controller is defective.

What to do: replace controller

Error: no alarm

What the issue is: Traction and hydraulic functions not working

Cause of Problem: improper startup sequence by jack operator

What to do: check brake switch, accelerator, steer handle, and hydraulic inputs

Error: AL66

What the issue is: Hydraulic function not working

Cause of Problem: battery voltage is low or controller voltage calibration is incorrect

What to do: Charge or replace battery; otherwise, use handset to determine the voltage read by the controller and compare it to an actual voltmeter reading; replace controller if the two readings
differ by more than 1.5 volts

Error: AL99

What the issue is: Traction and hydraulic functions not working

Cause of Problem: incorrect battery selected, damaged battery, or damaged connection to batter

What to do: check that you have the right voltage for your truck, manually check the voltage of your battery, inspect it for any damage, and check its connecting crimps and cables for damage as
well

Error: AL01

What the issue is: Traction and hoist functions not working

Cause of Problem: control card throttle or lift/lower calibration is out of range; control card is damaged or defective

What to do: Use the tester function on a handset to see if either calibration is greater than 1 volt at neutral; replace control card if damaged or defective, which can be checked by seeing if
both “forward switch” and “backward switch” are on at the same time when testing

Error: AL01

What the issue is: Traction and hoist functions not working

Cause of Problem: incomplete connection between control card and controller; traction reversing switch not connected; damaged or defective tiller card

What to do: Check connections between control card and controller; use a handset to test for operation of traction reversing switch; replace control card if tiller card is damaged

Error: AL02

What the issue is:  Traction and hydraulic functions not working

Cause of Problem: main contactor tips are welded closed or motor field circuit is broken

What to do: disconnect power leads at contactor and test for an open circuit; check connections between motor field and controller

Error: AL04

What the issue is: traction and hydraulic functions not working

Cause of Problem: damaged connection to lowering valve; damaged lowering coil or lowering valve cartridge

What to do: check electrical connection between valve coil and controller; check lowering valve coil for resistance, replace if not approximately 17.7 ohms; replace lowering valve cartridge if
necessary

Error: AL05

What the issue is: traction and hydraulic functions not working

Cause: damaged connection to brake or brake coil damaged

What to do: check connection between electric brake and controller; check brake coil for resistance in both directions and replace if not between 27.36 and 30.24 ohms

Error: AL06

What the issue is: Traction and hydraulic functions not working

Cause of Problem: Damaged connection to traction motor; traction motor armature resistance is too low; field wires are loose or damaged; motor field winding is shorted or too low.

What to Do: Check electrical connection between traction motor, field wires, and controller; check traction motor armature for shorts; check motor field resistance and correct if not between 0.5
and 1.5 ohms; check contactor coil for resistance of 52 ohms

Error: AL07

What the issue is: traction functions reduced below 14°F or above 167°F and not working above 194°F

Cause of Problem: controller temperature is too hot or cold; controller temperature is not calibrated correctly; controller sensor or controller itself is damaged

What to do: move truck to a warmer or cooler location; use a handset to check that controller temperature matches room temperature (if not, replace controller)

Error: AL8

What the issue is: traction and hydraulic functions not working

Cause of Problem: over current in driven component

What to do: check main harness for damaged connections to main contactor, brake, and electric valve coils; check contactor, brake, and electric valve coils for correct resistance (52 ohms for
contactor, between 27.36 and 30.24 ohms for brake coil, and 17.7 ohms for electric valve coils)

Error: AL10

What the issue is: Traction and hydraulic functions not working

Cause of Problem: controller is damaged; damaged wire connection; short circuit in harness; ground between motor windings and chassis; motor field winding is shorted to chassis; field current
driver circuit has failed; watchdog hardware circuit is damaged

What to do: Cycle key switch off and on and replace controller if problem not solved; check wire connections at contactor, pump motor, and traction motor; check main harness for shorts; check for
grounds or shorts between motor windings and chassis; check motor field resistance (should be about 1.5 ohms); measure voltage between F1 and B- and F2 and B- on field current driver (should be
half the voltage between B+ and B-)

Error: AL94

What the issue is: Traction and hydraulic functions not working for one minute.

Cause of Problem: No fault is occurring. The controller is installing hour meter memory from MDI display if controller has been replaced.

What to do:  No solution necessary. Fork truck will operate as soon as data transfer is complete.

MR series

1,400kg / 1,600kg / 2,000kg / 2,500kg

• Complete AC infrastructure on drive, hoist and steering motors

• Standard and Premium touch screen display

• 180° and 360° steering at the touch of a button

• AccuTouch™ mini-lever module or joystick controls

• Vehicle Control Manager — VCM

• Dual CANbus wiring

Reach Truck

MR series

2

Ast = Wa + R + a = Wa +(( l6 + x)

2

+ (b12/2 — b13)

2

+ a

Truck Dimensions

4.7

h6

4.8

h6

4.2

h1

4.5

h4

4.3

h2

4.10

h8

4.4

h3

4.22

s

l

1.8

x

4.19

l1

4.20

l2

4.28

l4

4.37

l7

1.9

y

1.6

c

4.32

m2

4.31

m1

Q

4.1

a

b

230

550

371

e

R

l6

4.34.1/4.34.2

Ast

a

2

a

2

4.25

b5

4.21

b1

4.24

b3

4.26

b4

4.21

b2

4.26

b12

3.7

b11

4.35

Wa

3

MR14, MR16, MR16N — Mast details, 3 stage full free lift (1,400kg / 1,600kg)

MR20, MR25 — Mast details, 3 stage full free lift (2,000kg / 2,500kg)

MR16HD — Mast details, Heavy Duty 3 stage full free lift (1,600kg)

Lift (h3)

mm

Lift (h3)

mm

Lift (h3)

mm

5000

5250

5500

5750

6000

6250

6500

6750

7000

7250

7500

7750

8000

8250

8500

8750

9000

9250

9500

9750

10000

10250

10500

4650

4900

5150

5400

5650

5900

6150

6400

6650

6900

7150

7400

7650

7900

8150

7900

8150

8400

8650

8900

9150

9400

9650

9900

10150

10400

10650

10900

11150

1140 0

(1)

With load backrest h4 + 508mm.

(2)

All weights are: mast structures (weldment, cylinders, chain, pulley) + carriage + load backrest + oil. Excluded: forks, accessories.

(1)

With load backrest h4 + 443mm.

(2)

All weights are: mast structures (weldment, cylinders, chain, pulley) + carriage + load backrest + oil. Excluded: forks, accessories.

(1)

With load backrest h4 + 508mm.

(2)

All weights are: mast structures (weldment, cylinders, chain, pulley) + carriage + load backrest + oil. Excluded: forks, accessories.

1648

1734

1820

1906

1992

2078

2164

2250

2336

2422

2508

2594

2680

2766

2852

2938

3024

3110

3196

3282

3368

3454

3540

1582

1668

1754

1840

1926

2012

2098

2184

2270

2356

2442

2528

2614

2700

2786

2680

2766

2852

2938

3024

3110

3196

3282

3368

3454

3540

3626

3712

3798

3884

2195

2281

2367

2453

2539

2625

2711

2797

2883

2969

3055

3141

3227

3313

3399

3485

3571

3657

3743

3829

3915

4001

4087

2195

2281

2367

2453

2539

2625

2711

2797

2883

2969

3055

3141

3227

3313

3399

3227

3313

3399

3485

3571

3657

3743

3839

3925

4011

4097

4183

4269

4355

4441

5563

5813

6063

6313

6563

6813

7063

7313

7563

7813

8063

8313

8563

8813

9063

9313

9563

9813

10063

10313

10563

10813

11063

5263

5513

5763

6013

6263

6513

6763

7013

7263

7513

7763

8013

8263

8513

8763

8463

8713

8963

9213

9463

9713

9963

10213

10463

10713

10963

11213

11463

11713

11963

911

936

961

986

1010

1035

1060

1090

1115

1140

1164

1220

1244

1269

1299

1324

1349

1376

1400

1425

1454

1478

1503

958

985

1012

1038

1065

1092

1118

1150

1177

1204

1230

1288

1314

1341

1373

1376

1404

1438

1466

1495

1524

1552

1580

1612

1641

1699

1728

1756

1785

1813

Free lift (h2)

mm

Free lift (h2)

mm

Free lift (h2)

mm

Height of mast lowered (h1)

mm

Height of mast lowered (h1)

mm

Height of mast lowered (h1)

mm

Height of mast extended (h4)

mm

(1)

Height of mast extended (h4)

mm

(1)

Height of mast extended (h4)

mm

(1)

Wei gh t

kg

(2)

Wei gh t

kg

(2)

Wei gh t

kg

(2)

MR14, MR16

MR16N

MR20HD — Mast details, Heavy Duty 3 stage full free lift (2,000kg)

MR14 truck dimensions for batteries

MR16 truck dimensions for batteries

Lift (h3)

mm

7750

8000

8250

8500

8750

9000

9250

9500

9750

10000

10250

10500

10750

11000

11250

1150 0

11750

12000

12250

12500

(1)

With load backrest h4 + 443mm.

(2)

All weights are: mast structures (weldment, cylinders, chain, pulley) + carriage + load backrest + oil. Excluded: forks, accessories.

2614

2700

2786

2872

2958

3044

3130

3216

3302

3388

3474

3560

3646

3732

3818

3904

3990

4076

4162

4248

3227

3313

3399

3485

3571

3657

3743

3839

3925

4011

4097

4183

4269

4355

4441

4527

4613

4699

4785

4871

8363

8613

8863

9113

9363

9613

9863

10113

10363

10613

10863

11113

11363

11613

11863

12113

12363

12613

12863

13113

1402

1431

1465

1494

1523

1552

1581

1609

1638

1671

1729

1758

1787

1816

1844

1873

1902

1931

1959

1988

Free lift (h2)

mm

Height of mast lowered (h1)

mm

Height of mast extended (h4)

mm

(1)

Wei gh t

kg

(2)

Battery type

Manufacturer’s type designation

Load distance, centre of drive axle to fork

Wheelbase

Service weight

Axle loading, unladen front/rear

(5)

Axle loading fork advanced, laden front/rear

Axle loading fork retracted, laden front/rear

Overall length

Length to face of forks

Reach distance

Aisle width for pallets 1000mm x 1200mm crossways

Aisle width for pallets 800mm x 1200mm lengthways

Turning radius

Battery according to DIN 43531/35/36 A, B, C, no

Battery voltage/nominal capacity K5

Battery weight

(4)

Battery type

Manufacturer’s type designation

Load distance, centre of drive axle to fork

Wheelbase

Service weight

Axle loading, unladen front/rear

(5)

Axle loading fork advanced, laden front/rear

Axle loading fork retracted, laden front/rear

Overall length

Length to face of forks

Reach distance

Aisle width for pallets 1000mm x 1200mm crossways

Aisle width for pallets 800mm x 1200mm lengthways

Turning radius

Battery according to DIN 43531/35/36 A, B, C, no

Battery voltage/nominal capacity K5

Battery weight

(4)

x (mm)

y (mm)

kg

kg

kg

kg

l1 (mm)

l2 (mm)

l4 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

(V) / (Ah)

kg

x (mm)

y (mm)

kg

kg

kg

kg

l1 (mm)

l2 (mm)

l4 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

(V) / (Ah)

kg

C “Super”

MR14

452

1450

3162

2018 / 1144

601 / 4162

1853 / 2909

2379

1229

635

2731

2767

1718

C “Super”

48 / 465

750

C “Super”

MR16

452

1450

3162

2018 / 1144

601 / 4162

1853 / 2909

2379

1229

635

2731

2767

1718

C “Super”

48 / 465

750

C

MR14

380

1450

3360

2069 / 1291

714 / 4246

1825 / 3135

2451

1301

563

2781

2830

1718

C

48 / 560

939

C

MR16

380

1450

3360

2069 / 1291

714 / 4246

1825 / 3135

2451

1301

563

2781

2830

1718

C

48 / 560

939

C “Super”

MR14

380

1450

3371

2077 / 1294

721 / 4250

1832 / 3139

2451

1301

563

2781

2830

1718

C “Super”

48 / 620

950

C “Super”

MR16

380

1450

3371

2077 / 1294

721 / 4250

1832 / 3139

2451

1301

563

2781

2830

1718

C “Super”

48 / 620

950

C

MR14

308

1450

3546

2103 / 1443

810 / 4336

1779 / 3367

2523

1373

491

2834

2896

1718

C

48 / 700

1119

C

MR16

308

1450

3546

2103 / 1443

810 / 4336

1779 / 3367

2523

1373

491

2834

2896

1718

C

48 / 700

1119

C “Super”

MR14

308

1450

3592

2133 / 1459

839 / 4352

1809 / 3383

2523

1373

491

2834

2896

1718

C “Super”

48 / 775

1165

C “Super”

MR16

308

1450

3592

2133 / 1459

839 / 4352

1809 / 3383

2523

1373

491

2834

2896

1718

C “Super”

48 / 775

1165

1.2

1.8

1.9

2.1

2.3

2.4

2.5

4.19

4.20

4.28

4.34.1

4.34.2

4.35

6.3

6.4

6.5

1.2

1.8

1.9

2.1

2.3

2.4

2.5

4.19

4.20

4.28

4.34.1

4.34.2

4.35

6.3

6.4

6.5

Distinguishing

mark

Distinguishing

mark

Weights

Weights

Dimensions

Dimensions

Eletric-

engine

Eletric-

engine

MR series

4

MR16N truck dimensions for batteries

MR20 truck dimensions for batteries

MR25 truck dimensions for batteries

Battery type

Manufacturer’s type designation

Load distance, centre of drive axle to fork

Wheelbase

Service weight

Axle loading, unladen front/rear

(5)

Axle loading fork advanced, laden front/rear

Axle loading fork retracted, laden front/rear

Overall length

Length to face of forks

Reach distance

Aisle width for pallets 1000mm x 1200mm crossways

Aisle width for pallets 800mm x 1200mm lengthways

Turning radius

Battery according to DIN 43531/35/36 A, B, C, no

Battery voltage/nominal capacity K5

Battery weight

(4)

x (mm)

y (mm)

kg

kg

kg

kg

l1 (mm)

l2 (mm)

l4 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

(V) / (Ah)

kg

B “Super”

MR16N

382

1450

3115

1924 / 1191

572 / 4143

1682 / 3033

2449

1299

565

2762

2811

1700

B “Super”

48 / 465

750

B

MR16N

292

1450

3309

1947 / 1362

672 / 4237

1606 / 3303

2539

1389

475

2828

2893

1700

B

48 / 560

937

B “Super”

MR16N

292

1450

3317

1952 / 1365

677 / 4240

1611 / 3306

2539

1389

475

2828

2893

1700

B “Super”

48 / 620

945

B

MR16N

202

1450

3498

1955 / 1543

757 / 4341

1514 / 3584

2629

1479

385

2898

2976

1700

B

48 / 700

1119

B “Super”

MR16N

202

1450

3514

1965 / 1549

766 / 4347

1524 / 3590

2629

1479

385

2899

2976

1700

B “Super”

48 / 775

1135

1.2

1.8

1.9

2.1

2.3

2.4

2.5

4.19

4.20

4.28

4.34.1

4.34.2

4.35

6.3

6.4

6.5

Distinguishing

mark

Distinguishing

mark

Distinguishing

mark

Weights

Weights Weights

Dimensions

Dimensions Dimensions

Eletric-

engine

Eletric-

engine

Eletric-

engine

5

C “Super”

MR20

430

1500

3626

2268 / 1358

679 / 4947

2039 / 3586

2451

1301

613

2795

2835

1767

C “Super”

48 / 620

950

C “Super”

MR25

503

1650

4084

2552 / 1532

804 / 5780

2402 / 4182

2528

1378

686

2890

2915

1911

C “Super”

48 / 775

1165

C

MR20

358

1500

3801

2296 / 1504

770 / 5030

1971 / 3829

2523

1373

541

2846

2900

1767

C

48 / 700

1119

C

MR25

431

1650

4230

2565 / 1665

876 / 5855

2306 / 4424

2600

1450

614

2938

2978

1911

C

48 / 840

1306

C “Super”

MR20

358

1500

3847

2326 / 1520

801 / 5046

2002 / 3845

2523

1373

541

2846

2900

1767

C “Super”

48 / 775

1165

C “Super”

MR25

431

1650

4292

2606 / 1686

917 / 5875

2348 / 4444

2600

1450

614

2938

2978

1911

C “Super”

48 / 930

1368

Battery type

Manufacturer’s type designation

Load distance, centre of drive axle to fork

Wheelbase

Service weight

Axle loading, unladen front/rear

(5)

Axle loading fork advanced, laden front/rear

Axle loading fork retracted, laden front/rear

Overall length

Length to face of forks

Reach distance

Aisle width for pallets 1000mm x 1200mm crossways

Aisle width for pallets 800mm x 1200mm lengthways

Turning radius

Battery according to DIN 43531/35/36 A, B, C, no

Battery voltage/nominal capacity K5

Battery weight

(4)

x (mm)

y (mm)

kg

kg

kg

kg

l1 (mm)

l2 (mm)

l4 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

(V) / (Ah)

kg

Battery type

Manufacturer’s type designation

Load distance, centre of drive axle to fork

Wheelbase

Service weight

Axle loading, unladen front/rear

(5)

Axle loading fork advanced, laden front/rear

Axle loading fork retracted, laden front/rear

Overall length

Length to face of forks

Reach distance

Aisle width for pallets 1000mm x 1200mm crossways

Aisle width for pallets 800mm x 1200mm lengthways

Turning radius

Battery according to DIN 43531/35/36 A, B, C, no

Battery voltage/nominal capacity K5

Battery weight

(4)

x (mm)

y (mm)

kg

kg

kg

kg

l1 (mm)

l2 (mm)

l4 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

(V) / (Ah)

kg

1.2

1.8

1.9

2.1

2.3

2.4

2.5

4.19

4.20

4.28

4.34.1

4.34.2

4.35

6.3

6.4

6.5

1.2

1.8

1.9

2.1

2.3

2.4

2.5

4.19

4.20

4.28

4.34.1

4.34.2

4.35

6.3

6.4

6.5

MR16HD truck dimensions for batteries

MR20HD truck dimensions for batteries

Standard equipment and options

Distinguishing

mark

Distinguishing

mark

Weights Weights Dimensions Dimensions

Operator Compartment

Eletric-

engine

Eletric-

engine

C “Super”

MR16HD

308

1450

4049

2424 / 1625

891 / 4758

2180 / 3469

2523

1373

491

2834

2896

1718

C “Super”

48 / 620

950

C “Super”

MR20HD

353

1500

4471

2597 / 1874

921 / 5550

2266 / 4205

2528

1378

536

2850

2904

1767

C “Super”

48 / 775

1165

C

MR16HD

308

1450

4224

2428 / 1796

979 / 4845

2104 / 3720

2523

1373

491

2834

2896

1718

C

48 / 700

1119

C

MR20HD

281

1500

4617

2577 / 2040

985 / 5632

2149 / 4468

2600

1450

464

2903

2970

1767

C

48 / 840

1306

C “Super”

MR16HD

308

1450

4270

2457 / 1813

1009 / 4861

2134 / 3736

2523

1373

491

2834

2896

1718

C “Super”

48 / 775

1165

C “Super”

MR20HD

281

1500

4679

2616 / 2063

1024 / 5655

2189 / 4490

2600

1450

464

2903

2970

1767

C “Super”

48 / 930

1368

Battery type

Manufacturer’s type designation

Load distance, centre of drive axle to fork

Wheelbase

Service weight

Axle loading, unladen front/rear

(5)

Axle loading fork advanced, laden front/rear

Axle loading fork retracted, laden front/rear

Overall length

Length to face of forks

Reach distance

Aisle width for pallets 1000mm x 1200mm crossways

Aisle width for pallets 800mm x 1200mm lengthways

Turning radius

Battery according to DIN 43531/35/36 A, B, C, no

Battery voltage/nominal capacity K5

Battery weight

(4)

x (mm)

y (mm)

kg

kg

kg

kg

l1 (mm)

l2 (mm)

l4 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

(V) / (Ah)

kg

Battery type

Manufacturer’s type designation

Load distance, centre of drive axle to fork

Wheelbase

Service weight

Axle loading, unladen front/rear

(5)

Axle loading fork advanced, laden front/rear

Axle loading fork retracted, laden front/rear

Overall length

Length to face of forks

Reach distance

Aisle width for pallets 1000mm x 1200mm crossways

Aisle width for pallets 800mm x 1200mm lengthways

Turning radius

Battery according to DIN 43531/35/36 A, B, C, no

Battery voltage/nominal capacity K5

Battery weight

(4)

Notes — relates to all battery dimensions tables.

(4)

These values may vary of +/- 5%.

(5)

Forks retracted. All weights (2.1 to 2.5) are with lowest mast and standard forks.

x (mm)

y (mm)

kg

kg

kg

kg

l1 (mm)

l2 (mm)

l4 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

(V) / (Ah)

kg

1.2

1.8

1.9

2.1

2.3

2.4

2.5

4.19

4.20

4.28

4.34.1

4.34.2

4.35

6.3

6.4

6.5

1.2

1.8

1.9

2.1

2.3

2.4

2.5

4.19

4.20

4.28

4.34.1

4.34.2

4.35

6.3

6.4

6.5

Feature

Intermediate step

Grab handle on overhead guard post

Grab handle under armrest

AccuTouch™ mini-levers mounted on adjustable length armrest

Joystick mounted on adjustable length armrest

Full suspension seat — 60 mm suspension travel cloth upholstery

Full suspension seat — 80 mm suspension travel cloth upholstery

Headrest (cloth version only)

Synchronised seat cushion and backrest movement (cloth version only)

Seat belt

Heated seat

Antistatic seat (cloth version only)

Vinyl seat upholstery

Standard display

Premium display with touch screen

Keyless access

Adjustable steering column

Automatic park brake Yalestop

180° steering

360° steering

Driver select steering mode 180/360° (push button)

MR14 / 16 MR16N MR20 / 25 MR16HD MR20HD

n n n n n

n n n n n

n n n n n

n n n n n

m m m m m

n n n n n

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

n n n n n

m m m m m

m m m m m

n n n n n

n n n n n

n n n n n

m m m m m

m m m m m

MR series

6

Standard equipment and options (continued)

Travel performance

Lift performance / driver assistApplication environmentChassis / Battery sizes

Feature

Travel speed 11 km/h

Travel speed 14 km/h with electric load wheel braking

Speed slow down mast reached forward

Speed slow down on cornering

Speed slow down over free lift

3 stage mast / tilting carriage

Simultaneous lift / reach functionality

Simultaneous hydraulic functionality — 3 functions

Mast cushioning over free lift/main lift sections — fixed sensor mounting

Lift Comfort package (1)

Lift Performance package

Laser line fork positioning aid (above free lift)

Auto side shift centring

Auto fork levelling in the horizontal position

Height preselector (with/without pallet detection device)

Fork mounted camera / monitor

Weight indicator

5th hydraulic function

Universal support bracket

Beverage holder and document tray

A4 clipboard

Stretch film roll holder

Lift limit with override (1 x height setting )

Lift limit with override (2 x height settings)

Lower limit (with override option)

Flashing beacon

Work lights x 2 (mast side)

Work lights x 2 (drive side)

Polycarbonate (lexan) protection on overhead guard

Metal grid protection on overhead guard

Top / front load wheel protection

Side load wheel protection

High temperature environment

Side battery change — battery tray rollers

Side battery change table

Extension cable

Drive-in overhead guard (w900 x h1400 / w900 x h1700 mm)

Antistatic drive and load wheels

Wet surface drive and load wheels

Side guidance rollers

DC/DC converter (choice of 12V/48V, 24V / 48V, 12-24V / 48V options)

Audible alarm (choice of forks leading, forks trailing, both travel directions)

Load backrest (choice of heights 1000 / 1500 mm)

Chassis width (max) 1265 mm

1125 mm

1345 mm

Battery sizes

(2)

420 — 465 Ah

560 — 620 Ah

700 — 775 Ah

840 — 930 Ah

MR14 / 16 MR16N MR20 / 25 MR16HD MR20HD

n n B B B

m m n n n

n n n n n

n n n n n

n n n n n

n n n n n

n n n n n

m m m m m

n n n n B

m m m n n

m m B n n

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

n n n n n

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m m m m

m m MR20 m m

m m m m m

m m m m m

m m m m m

n B MR20 n B

B n B B B

B B MR25 B m

m m B B B

m m mMR20 m B

m m m m m

B B mMR25 B m

7

(1)

Includes;

End of stroke slow down on lift.

Soft stop on lowering.

Height controlled mast cushioning over Free Lift/Main lift mast section.

Height indicator.

(2)

DIN C battery on MR14/MR16/MR20/MR25/MR16HD/MR20HD

DIN B battery on MR16N

n Standard

m Optional

B Not available

MR14, MR16, MR16N, MR16HD, MR20, MR20HD, MR25 — General Specifications

Distinguishing markWeightsTyres/chassisDimensions Performance data Electric-engine

Addition data

(1)

With load backrest h4 + 508mm MR14-MR16-MR16N-MR16HD,

+ 443mm MR20-MR25-MR20HD.

(2)

With beacon h6 + 120mm. ; With OHG Grid Protector h6 + 20mm

; With OHG Screen Protector h6 + 30mm.

(3)

With load wheels lateral covers: 1289mm MR14-MR16-

MR20-MR16HD, 1153mm (MR16N), 1373mm (MR25-MR20HD).

(4)

These values may vary of +/- 5%.

(5)

Forks retracted.

(6)

See Truck dimensions for batteries tables.

1.1

1.2

1.3

1.4

1.5

1.6

1.8

1.9

2.1

2.3

2.4

2.5

3.1

3.2

3.3

3.5

3.7

4.1

4.2

4.3

4.4

4.5

4.7

4.8

4.10

4.19

4.20

4.21

4.22

4.23

4.24

4.25

4.26

4.28

4.31

4.32

4.34.1

4.34.2

4.35

4.37

4.43

5.1

5.1.1

5.2

5.3

5.4

5.7

5.8

5.9

5.10

6.1

6.2

6.3

6.4

6.5

6.6

8.1

10.1

10.2

10.7

Manufacturer (abbreviation)

Manufacturer’s type designation

Drive: electric (battery or mains), diesel, petrol, fuel gas

Operator type: hand, pedestrian, standing, seated, order-picker

Rated capacity/rated load

Load centre distance

Load distance, centre of drive axle to fork

Wheelbase

Service weight

Axle loading, laden front/rear

(5)

Axle loading, fork advanced, laden front/rear

Axle loading, fork retracted, unladen front/rear

Tyres: polyurethane, topthane, vulkollan, front/rear

Tyre size, front

Tyre size, rear

Wheels, number front/rear (x = driven wheels)

Tread, rear

Tilt of mast/fork carriage forward/backward β

Height of mast, lowered

Free lift

Lift

Height, mast extended

(1)

Height of overhead guard (cabin)

(2)

Seat height/stand height

Height of wheel arms

Overall length

Length to face of forks

Overall width

(3)

Fork dimensions ISO2331

Fork carriage ISO 2328, class/type A,B

Fork carriage width

Distance between fork-arms, min./max.

(8)

Distance between wheel arms / loading surfaces

Reach distance

Ground clearance, laden, below mast

Ground clearance, centre of wheelbase

Aisle width for pallets 1000mm x 1200mm crossways

Aisle width for pallets 800mm x 1200mm lengthways

Turning radius

Length across load arms

Step height

Travel speed, laden/unladen

(7)

Travel speed, laden/unladen, backwards

(7)

Lift speed, laden/unladen

Lowering speed, laden/unladen

Reaching speed, laden/unladen

Gradeability laden/unladen

Max gradeability laden/unladen

Acceleration time laden/unladen

Service brake

Drive motor rating S2 60 min

Lift motor rating at S3 15%

Battery according to DIN 43531/35/36 A, B, C, no

Battery voltage/nominal capacity K5

Battery weight

(4)

Energy consumption according to VDI cycle

Type of drive unit

Operating pressure for attachments

Oil volume for attachments

Sound pressure level at the driver’s seat

Q (kg)

c (mm)

x (mm)

y (mm)

kg

kg

kg

kg

ø mm x mm

ø mm x mm

b11 (mm)

β / β (°)

h1 (mm)

h2 (mm)

h3 (mm)

h4 (mm)

h6 (mm)

h7 (mm)

h8 (mm)

l1 (mm)

l2 (mm)

b1/b2 (mm)

s/e/l (mm)

b3 (mm)

b5 (mm)

b4 (mm)

l4 (mm)

m1 (mm)

m2 (mm)

Ast (mm)

Ast (mm)

Wa (mm)

l7 (mm)

mm

km/h

km/h

m/s

m/s

m/s

%

%

s

kW

kW

(V) / (Ah)

kg

kWh/h @ Nr of Cycles

bar

l/min

dB (A)

Yale

MR14

Electric (Battery)

Seated

1400

600

402

1400

3112

1977 / 1135

682 / 3830

1778 / 2735

Vulkollan / Vulkollan

343 x 140

285 x 100

1 x /2

1155

2 / 4

2195

1648

5000

5563

2175

1082

308

2379

1229

1265

40 / 80 / 1150

2A

700

220 / 640

900

585

75

75

2718

2764

1671

1795

371

11 / 11 (14 / 14)

11 / 11 (14 / 14)

0.37 / 0.63 (0.47 / 0.73)

0.55 / 0.55

0.15 / 0.15

12 / 15

12 / 15

on request

Electric

6.4

14

C

48 / 420

(6)

750

on request

AC

180

20

<69.7

Yale

MR16

Electric (Battery)

Seated

1600

600

452

1450

3162

2018 / 1144

601 / 4162

1853 / 2909

Vulkollan / Vulkollan

343 x 140

285 x 100

1 x /2

1155

2 / 4

2195

1648

5000

5563

2175

1082

308

2379

1229

1265

40 / 120 / 1150

2A

700

260 / 680

900

635

75

75

2731

2767

1718

1845

371

11 / 11 (14 / 14)

11 / 11 (14 / 14)

0.32 / 0.63 (0.42 / 0.73)

0.55 / 0.55

0.15 / 0.15

11 / 15

12 / 15

on request

Electric

6.4

14

C

48 / 420

(6)

750

on request

AC

180

20

<69.7

MR series

8

MR14, MR16, MR16N, MR16HD, MR20, MR20HD, MR25 — General Specifications

Distinguishing markWeightsTyres/chassisDimensions Performance data Electric-engine

Addition data

(7)

Values in brackets are Optional.

(8)

Sideshift distance on either side is + / -75 mm on

all trucks. Reduction of + / — 25 mm on MR16N.

All values are nominal values and they are subject to tolerances.

For further information, please contact the manufacturer.

Yale products might be subject to change without notice.

Lift trucks illustrated may feature optional equipment.

Values may vary with alternative configurations.

1.1

1.2

1.3

1.4

1.5

1.6

1.8

1.9

2.1

2.3

2.4

2.5

3.1

3.2

3.3

3.5

3.7

4.1

4.2

4.3

4.4

4.5

4.7

4.8

4.10

4.19

4.20

4.21

4.22

4.23

4.24

4.25

4.26

4.28

4.31

4.32

4.34.1

4.34.2

4.35

4.37

4.43

5.1

5.1.1

5.2

5.3

5.4

5.7

5.8

5.9

5.10

6.1

6.2

6.3

6.4

6.5

6.6

8.1

10.1

10.2

10.7

Yale

MR16N

Electric (Battery)

Seated

1600

600

382

1450

3111

1922 / 1189

569 / 4142

1680 / 3032

Vulkollan / Vulkollan

343 x 140

285 x 100

1 x /2

1025

2 / 4

2195

1648

5000

5563

2175

1082

308

2449

1299

1125

40 / 120 / 1150

2A

700

260 / 680

795

565

75

75

2762

2811

1700

1845

371

11 / 11 (14 / 14)

11 / 11 (14 / 14)

0.32 / 0.63 (0.42 / 0.73)

0.55 / 0.55

0.15 / 0.15

11 / 15

12 / 15

on request

Electric

6.4

14

C

48 / 420

(6)

750

on request

AC

180

20

<69.7

Yale

MR16HD

Electric (Battery)

Seated

1600

600

308

1450

4038

2417 / 1621

883 / 4755

2172 / 3466

Vulkollan / Vulkollan

343 x 140

285 x 100

1x/2

1155

2 / 4

3227

2680

8050

8613

2175

1082

308

2523

1373

1265

40 / 120 / 1150

2A

700

260/680

900

491

65

65

2834

2896

1718

1845

371

14 / 14

14 / 14

0.42 / 0.73

0.55 / 0.55

0.15 / 0.15

10 / 14

12 / 15

on request

Electric

6.4

14

C

48 / 700

(6)

939

on request

AC

180

20

<69.7

Yale

MR20

Electric (Battery)

Seated

2000

600

430

1500

3615

2261 / 1354

671 / 4943

2032 / 3583

Vulkollan / Vulkollan

343 x 140

285 x 100

1x/2

1155

2 / 4

2195

1582

4650

5263

2175

1082

308

2451

1301

1265

40 / 120 / 1150

2A

700

260/680

900

613

65

65

2795

2835

1767

1895

371

14 / 14

14 / 14

0.37 / 0.64

0.55 / 0.50

0.15 / 0.15

10 / 15

12 / 15

on request

Electric

6.4

14

C

48 / 560

(6)

939

on request

AC

180

20

<69.7

Yale

MR20HD

Electric (Battery)

Seated

2000

600

353

1500

4425

2567 / 1858

891 / 5534

2235 / 4189

Vulkollan / Vulkollan

343 x 140

285 x 140

1x/2

1195

2 / 4

3227

2614

7900

8513

2175

1082

308

2528

1378

1345

45 / 120 / 1150

2A

700

260/680

900

536

65

65

2850

2904

1767

1895

371

14 / 14

14 / 14

0.37 / 0.68

0.55 / 0.55

0.15 / 0.15

8 / 13

12 / 15

on request

Electric

6.4

14

C

48 / 700

(6)

1119

on request

AC

180

20

<69.7

Yale

MR25

Electric (Battery)

Seated

2500

600

503

1650

4038

2520 / 1518

773 / 5765

2371 / 4167

Vulkollan / Vulkollan

343 x 140

285 x 140

1x/2

1195

2 / 4

2195

1582

4650

5263

2175

1082

308

2528

1378

1345

45 / 120 / 1150

2A

700

260/680

900

686

65

65

2890

2915

1911

2045

371

14 / 14

14 / 14

0.30 / 0.64

0.55 / 0.50

0.15 / 0.15

8 / 14

12 / 15

on request

Electric

6.4

14

C

48 / 700

(6)

1119

on request

AC

180

20

<69.7

9

MR series

Models: MR14, MR16, MR16N, MR16HD, MR20, MR20HD, MR25

MR series

10

The new Yale®MR Series Reach Truck

features three piece design same for all

different models. The main

differentiators between the models are

the wheelbase and the truck width.

Overhead Guard

The one piece welded overhead guard

gives a good visibility to all directions.

The two different pillar profiles give

adequate stiffness strength, with a

minimum impact on visibility. As option

drive-in overhead guards are available.

Operator compartment

The operator compartment structure is

a one piece welded structure

developed for long term durability. It is

bolted on the frame having boxed

bottom part for stiff compartment and

reduced vibrations to the operator.

The step with grip profile has a

maximum depth of 130 mm and low

height of 371mm.

Frame

Completely welded base frame is

available in 2 basic widths and 4

different lengths. The HD version has

an increased width over the load arms.

The width is reduced to the standard

width of the frame with an angled plate

at the connection to the load arms and

rear frame.

Seats

Two different full-suspension seats with

additional options are available, both of

which are adjustable for operator

weight, fore/aft position and backrest

angle.

Steering console

The steering console is one hand

adjustable for length to provide the

optimum position for the operator. It

has a 10° incline in the direction of the

operator, as a result of the length

adjustment the height will increase with

17.5 mm from the max in to max out

position. This will ease the in- and

egress of the operator even in

extracted steering column position. To

improve operators left arm ergonomics

the steering column is slightly 3°

angled anti clockwise.

Steering system

The steering system is a fully fly-by-

wire system. The steer wheel input and

the steer motor output are connected

to the controller and managed by the

VCM. The steer positioning sensors

provide feedback of the actual steer

position. The standard steering has a

180° steer angle, a 360° option is

available and enabled by the VCM

software. A third option allows

switching from 180° to 360° by

pressing a steering mode selection

switch on the dashboard. Speed

reduction on cornering is automatic

and can be adjusted.

Foot pedals

Low resistant foot pedals positioned on

the slightly inclined (13°) floor plate to

improve the pedal operation

ergonomics. The useful operator floor

space is increased with the pedal

layout is divided over the available

width. The operator presence switch is

slightly rotated to the mid line off the

operator seat to improve operator left

11

foot position. The thick (min. 8 mm) one

piece floor mat absorbs vibrations and

noise out of the motor compartment.

Dash display

The display is integrated in the

dashboard in front of the operator. In

this location the display is easy to read

and to operate. The standard display

utilises the proven display design from

Yale ECB trucks. An optional industry

first premium touch screen display

allows operators to be in full control of

the truck at all times.

Vehicle Control Manager

The Vehicle Control Manager (VCM) is

the central module of the truck and it is

linked to the truck modules via Dual

CANbus system to increase reliability

and truck dependability. With this

proven technology used in the

automobile sector point to point wiring

is greatly reduced.

Hydraulic controls

The Hydraulic controls are integrated in

ergonomic sliding armrest under

driver’s right hand. The standard

controls is proven AccuTouch™

mini-levers module with separate horn

and direction switches. New designed

Joystick with integrated mini lever

joystick for best ergonomic hydraulic

operation is available as option.

Masts

New 3 stage full free lift mast

incorporates new unique Yale designed

profiles that reduce the total mast

channel width. Lift cylinders position

optimised to increase operator visibility

and cross members are not in direct

line of visibility for critical heights. The

stiff and robust mast carriage is a

welded construction made out of two

lateral plates of 30 mm and several

cross bars and base plate of 12 mm

thick to create an open boxed frame.

Motors

The next generation AC drive motor is

standard across the model range. The

drive motor remains in a fixed position

to avoid flexing of the power cables.

Optimised acceleration and travel

speed performance (up to 14 km/h)

delivers high load handling efficiency

productivity. Easy access through

swing-open motor compartment door.

The steering motor also uses AC

technology and the gear on gear

arrangement provides a positive mesh

for precise steering control. On power

up the drive wheel is automatically

centred. A removable plate allows

access to the drive tyre/ gear reducer

for servicing. The motor compartment

including the hoist motor is ventilated.

MR series

Models: MR14, MR16, MR16N, MR16HD,

MR20, MR20HD, MR25

HYSTER-YALE UK LIMITED

trading as Yale Europe Materials Handling

Centennial House,

Frimley Business Park,

Frimley, Surrey GU16 7SG, United Kingdom.

Tel: +44 (0) 1276 538500 Fax: +44 (0) 1276 538559

www.yale-forklifts.eu

Publication part no. 220990209 Rev.12 Printed in The Netherlands (0116HG) EN.

Safety: This truck conforms to the current EU requirements. Specification is subject to change

without notice.

Yale, VERACITOR and are registered trademarks. “PEOPLE, PRODUCTS, PRODUCTIVITY”,

PREMIER, Hi-Vis, and CSS are trademarks in the United States and certain other jurisdictions.

MATERIALS HANDLING CENTRAL and MATERIAL HANDLING CENTRAL are Service Marks

in the United States and certain other jurisdictions. is a Registered Copyright.

© Yale Europe Materials Handling 2016. All rights reserved.

Truck shown with optional equipment. Country of Registration: England and Wales.

Company Registration Number: 02636775

YALE Pallet Lift Truck Fault Codes DTC

Error: no LEDs or LCDs on

What the issue is: Inoperative

Cause of Problem: B+ and / or B- missing at controller, defective battery charger, or defective battery charger

What to do: Ensure the battery is connected, the key switch is on, and the brake override circuit is in the run position; also test your battery charger and motor controller and replace any
nonworking parts

Error: no LEDs or LCDs on

What the issue is: Forklift functions as normal

Cause of Problem: open connection between display and controller, defective display, or defective LEDs

What to do: make sure harnesses are connected at MDI and connector B on controller; test the dash display by connecting a handset to it and testing for communication; test LEDs by disconnecting
them, connecting the handset, and testing the handset; replace any non-working parts

Error: no LEDs or LCDs on

What the issue is:  Forklift functions as normal

Cause of Problem: Because this condition is similar to the last, it will take a handset to determine its cause. If the handset displays “NO COMMUNICATION,” the controller is defective.

What to do: replace controller

Error: no alarm

What the issue is: Traction and hydraulic functions not working

Cause of Problem: improper startup sequence by jack operator

What to do: check brake switch, accelerator, steer handle, and hydraulic inputs

Error: AL66

What the issue is: Hydraulic function not working

Cause of Problem: battery voltage is low or controller voltage calibration is incorrect

What to do: Charge or replace battery; otherwise, use handset to determine the voltage read by the controller and compare it to an actual voltmeter reading; replace controller if the two readings
differ by more than 1.5 volts

Error: AL99

What the issue is: Traction and hydraulic functions not working

Cause of Problem: incorrect battery selected, damaged battery, or damaged connection to batter

What to do: check that you have the right voltage for your truck, manually check the voltage of your battery, inspect it for any damage, and check its connecting crimps and cables for damage as
well

Error: AL01

What the issue is: Traction and hoist functions not working

Cause of Problem: control card throttle or lift/lower calibration is out of range; control card is damaged or defective

What to do: Use the tester function on a handset to see if either calibration is greater than 1 volt at neutral; replace control card if damaged or defective, which can be checked by seeing if
both “forward switch” and “backward switch” are on at the same time when testing

Error: AL01

What the issue is: Traction and hoist functions not working

Cause of Problem: incomplete connection between control card and controller; traction reversing switch not connected; damaged or defective tiller card

What to do: Check connections between control card and controller; use a handset to test for operation of traction reversing switch; replace control card if tiller card is damaged

Error: AL02

What the issue is:  Traction and hydraulic functions not working

Cause of Problem: main contactor tips are welded closed or motor field circuit is broken

What to do: disconnect power leads at contactor and test for an open circuit; check connections between motor field and controller

Error: AL04

What the issue is: traction and hydraulic functions not working

Cause of Problem: damaged connection to lowering valve; damaged lowering coil or lowering valve cartridge

What to do: check electrical connection between valve coil and controller; check lowering valve coil for resistance, replace if not approximately 17.7 ohms; replace lowering valve cartridge if
necessary

Error: AL05

What the issue is: traction and hydraulic functions not working

Cause: damaged connection to brake or brake coil damaged

What to do: check connection between electric brake and controller; check brake coil for resistance in both directions and replace if not between 27.36 and 30.24 ohms

Error: AL06

What the issue is: Traction and hydraulic functions not working

Cause of Problem: Damaged connection to traction motor; traction motor armature resistance is too low; field wires are loose or damaged; motor field winding is shorted or too low.

What to Do: Check electrical connection between traction motor, field wires, and controller; check traction motor armature for shorts; check motor field resistance and correct if not between 0.5
and 1.5 ohms; check contactor coil for resistance of 52 ohms

Error: AL07

What the issue is: traction functions reduced below 14°F or above 167°F and not working above 194°F

Cause of Problem: controller temperature is too hot or cold; controller temperature is not calibrated correctly; controller sensor or controller itself is damaged

What to do: move truck to a warmer or cooler location; use a handset to check that controller temperature matches room temperature (if not, replace controller)

Error: AL8

What the issue is: traction and hydraulic functions not working

Cause of Problem: over current in driven component

What to do: check main harness for damaged connections to main contactor, brake, and electric valve coils; check contactor, brake, and electric valve coils for correct resistance (52 ohms for
contactor, between 27.36 and 30.24 ohms for brake coil, and 17.7 ohms for electric valve coils)

Error: AL10

What the issue is: Traction and hydraulic functions not working

Cause of Problem: controller is damaged; damaged wire connection; short circuit in harness; ground between motor windings and chassis; motor field winding is shorted to chassis; field current
driver circuit has failed; watchdog hardware circuit is damaged

What to do: Cycle key switch off and on and replace controller if problem not solved; check wire connections at contactor, pump motor, and traction motor; check main harness for shorts; check for
grounds or shorts between motor windings and chassis; check motor field resistance (should be about 1.5 ohms); measure voltage between F1 and B- and F2 and B- on field current driver (should be
half the voltage between B+ and B-)

Error: AL94

What the issue is: Traction and hydraulic functions not working for one minute.

Cause of Problem: No fault is occurring. The controller is installing hour meter memory from MDI display if controller has been replaced.

What to do:  No solution necessary. Fork truck will operate as soon as data transfer is complete.