Коды ошибок электропогрузчика yale

524223-0 XMSN Reverse Pressure Greater Than Commanded Pressure A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL D. FUNCTIONAL FAILURE IN CONTROLLER 524225-0 XMSN Forward Pressure Greater Than Commanded Pressure 524223-1 XMSN Reverse Pressure Less Than Commanded A. LOW TRANSMISSION OIL LEVEL B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE — MECHANICAL E. FUNCTIONAL FAILURE IN CONTROLLER 524225-1 XMSN Forward Pressure Less Than Commanded 105-3 Intake Air Temperature (IAT) Sensor OORH A. SENSOR WIRING OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO 5V OR BATTERY VOLTAGE C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 110-3 Coolant Temperature Sensor OORH 177-3 Transmission Oil Temperature Sensor OORH 522603-3 Fuel Temp (LPG) Sensor OORH 105-4 Intake Air Temperature (IAT) Sensor OORL A. SENSOR SIGNAL SHORTED TO SENSOR GROUND. B. SENSOR SIGNAL SHORTED TO FRAME GROUND. C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 110-4 Coolant Temperature Sensor OORL 177-4 Transmission Oil Temperature Sensor OORL 522603-4 Fuel Temp (LPG) Sensor OORL 522712-3 Accelerator A Position Sensor OORH A. SENSOR SUPPLY OPEN CIRCUIT (SENSOR SIGNAL GROUNDS) B. B SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY 522713-3 Accelerator B Position Sensor OORH 522712-4 Accelerator A Position Sensor OORL A. SENSOR SUPPLY OPEN CIRCUIT (+5 VOLTS) B. SENSOR SIGNAL A OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 522713-4 Accelerator B Position Sensor OORL 1079-31 5VE1 & 5VE2 Simultaneously OORH A. ELECTRONIC THROTTLE ASSEMBLY (ETA) STICKY B. SENSOR (ETA) FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 51-2 Throttle Position Sensor Signals A and B Not Tracking Correctly 51-7 Throttle Position Sensor Signals A and B Not At Commanded Value 51-31 Throttle Position Sensor 1 & 2 Out of Range 2350-3 DTC 2350-3 — Front Work Lights Relay (RL4) Driver Output OORH A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEEWARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER 522710-3 Throttle A Position Sensor OORH A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 522711-3 Throttle B Position Sensor OORH 522710-4 Throttle A Position Sensor OORL A. SENSOR SIGNAL OPEN CIRCUIT B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 522711-4 Throttle B Position Sensor OORL 521-3 Brake Pedal Position Sensor OORH A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 523780-3 Park Brake Position Sensor OORH 524245-3 Seat Occupancy Position Sensor OORH 521-4 Brake Pedal Position Sensor OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 523780-4 Park Brake Position Sensor OORL 524245-4 Operator Presence System Sensor OORL 523833-3 Glow Plug Relay Driver Output OORH A. COIL DRIVER OUTPUT SHORTED TO BATTERY. B. FUNCTIONAL FAILURE IN CONTROLLER. 524195-3 Cold Start Relay Driver Output OORH 523833-4 Glow Plug Relay Driver Output OORL A. COIL DRIVER OUTPUT SHORTED TO GROUND. B. FUNCTIONAL FAILURE IN CONTROLLER. 524195-4 Cold Start Relay Driver Output OORL 1079-31 5VE1 & 5VE2 Simultaneously OORH A. 5 VOLT «E1» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE B. 5 VOLT «E2» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE C. 5VOLT E1 AND E2 SIMULTANEOUSLY SHORTED TO SYSTEM SUPPLY SOURCE D. FUNCTIONAL FAILURE IN CONTROLLER 524260-3 5VE2 Sensor Supply Circuit Voltage OORH 524261-3 5VE1 Sensor Supply Circuit Voltage OORH 96-3 Fuel Level Sensor OORH A. SENSOR SIGNAL SHORTED TO BATTERY B. SENSOR SIGNAL/RETURN OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO GROUND D. SENSOR FAILURE 96-4 Fuel Level Sensor OORL 523833-3 Glow Plug Relay Driver Output OORH A. COIL DRIVER OUTPUT SHORTED TO SYSTEM VOLTAGE B. COIL SHORT CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 523920-3 REV Circuit Shorted High 523930-3 FWD Circuit Shorted High 524195-3 Cold Start Relay Driver Output OORH 524269-3 Transmission Enable Valve Coil Driver Output OORH 523920-4 REV Circuit Shorted Low A. COIL DRIVER OUTPUT SHORTED TO GROUND B. COIL/WIRING OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 523930-4 FWD Circuit Shorted Low 524269-4 Transmission Enable Valve Coil Driver Output OORL 522606-10 Post Catalytic Converter Oxygen (O2) Sensor (Slow Response) A. OXYGEN (O2) SENSOR FAILURE B. FUNCTIONAL FAILURE IN CONTROLLER 522737-10 Pre Catalytic Converter Oxygen (O2) Sensor (Slow Response) 2000-12 CAN Tx Failure A. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO B. CAN HI AND CAN LO SHORTED TOGETHER C. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES D. STG ON CAN HI E. STS/STB ON CAN LO F. CAN CONNECTED DEVICE FAILURE 2000-12 CAN Rx Failure 2000-14 CANbus Address Conflict Failure 522593-12 DTC 522593-12 — CANbus Communication Loss — ECU to EPR 524233-14 DTC 524233-14 — Boost Test Override A. DISPLAY INTERNAL FAILURE 524234-14 DTC 524234-14 — Internal Processing Error 524236-XX DTC 524236-XX — Boost Test Failure 190-2 DTC 190-2 — Engine RPM Sensor Output Is Less Than Engine Speed A. OPEN CIRCUIT IN SENSOR SUPPLY B. SENSOR SIGNAL OPEN CIRCUIT OR SHORT TO GROUND C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 190-7 DTC 190-7 — Engine Speed Exceeds Command 522120-1 DTC 522120-1 — Engine RPM Higher than XMSN Limit 522585-2 DTC 522585-2 — Engine RPM Sensor (Mazda Gas ECU) 523740-3 DTC 523740-3 — Truck has NO Forward or Reverse Motion A. HIGH EXTERNAL MAGNETIC FIELDS B. DIRECTIONAL LEVER MECHANISM/MAGNETIC FAILURE C. DISPLAY SWITCH CLUSTER (DSC) FAILURE 523740-4 DTC 523740-4 — Truck has NO Forward or Reverse Motion 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 522655-0 DTC 522655-0 — Short Term Closed Loop Correction Bank 1 Less Than NOR -35% (Rich Engine Operation) A. PROBLEMS THAT MAY CAUSE LEAN ENGINE OPERATION B. PROBLEMS THAT MAY CAUSE RICH ENGINE OPERATION C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 522655-1 DTC 522655-1 — Short Term Closed Loop Correction Bank 1 Greater Than NOR 35% (Lean Engine Operation) 522660-0 DTC 522660-0 — Long Term Closed Loop Correction Bank 1 Less Than NOR -30% (Rich Engine Operation) 522660-1 DTC 522660-1 — Long Term Closed Loop Correction Bank 1 Greater Than NOR 30% (Lean Engine Operation) 523767-2 DTC 523767-2 — DSC Fault — Arrow Down Button Stuck A. BUTTON FAILURE 523769-2 DTC 523769-2 — DSC Fault — Arrow Up Button Stuck 524206-2 DTC 524206-2 — DSC Fault — Rear Worklight Button Stuck 524208-2 DTC 524208-2 — DSC Fault — Front Worklight Button Stuck 524209-2 DTC 524209-2 — DSC Fault — Hourmeter Button Stuck 190-2 DTC 190-2 — Crank Loss (CAM Pulse without Crank Pulse) A. DUST/DEBRIS IN SENSOR HOUSING B. TIMING BELT NOT TENSIONED PROPERLY C. SENSOR OPEN CIRCUIT GROUND/OPEN CIRCUIT SUPPLY D. SENSOR OPEN CIRCUIT SIGNALS E. SENSOR SHORTED CIRCUIT SIGNALS F. SENSOR FAILURE G. FUNCTIONAL FAILURE IN CONTROLLER 190-4 DTC 190-4 — Crank Loss (CAM Pulse without Crank Pulse) 190-8 DTC 190-8 — Crank/CAM Synchronization 522752-2 DTC 522752-2 — Crank Loss (CAM Pulse without Crank Pulse) 522752-4 DTC 522752-4 — CAM Loss (Crank Pulse without CAM Pulse) 522595-12 DTC 522595-12 — Internal Circuity Fault Detection A. EPR FAILURE 522596-12 DTC 522596-12 — Internal Circuity Fault Detection 524266-31 DTC 524266-31 — Electronic Throttle Motor/Motor Connections — Short Circuit A. CONNECTION SHORT CIRCUIT B. ETB MOTOR SHORT CIRCUIT C. ECU/ETB DRIVER FAILURE 524286-31 DTC 524286-31 — ECU — ETB Driver Component Failure 94-0 DTC 94-0 — Primary Fuel Pressure Higher Than Expected A. FUEL PRESSURE SENSOR WIRING FAULT B. FUEL PRESSURE FAULT C. FAULTY CONTROLLER 94-1 DTC 94-1 — Primary Fuel Pressure Lower Than Expected 520260-3 DTC 520260-3 — Electronic Pressure Regulator (EPR) OORH A. DEPR WIRING FAULT B. DEPR FAULT 520260-4 DTC 520260-4 — Electronic Pressure Regulator (EPR) OORL 91-2 DTC 91-2 Sensor Signals A and B Not Tracking Correctly A. DIFFERENCE BETWEEN SENSORS IS BEYOND ALLOWABLE TOLERANCE B. SENSOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 515-0 DTC 515-0 RPM Greater Than Throttle Command A. LARGE LEAKS IN MANIFOLD B. ELECTRONIC THROTTLE ASSEMBLY (ETA) MECHANICAL ISSUES C. FUNCTIONAL FAILURE IN CONTROLLER 522764-6 DTC 522764-6 Ign/Alt — Ignition 1 Relay (RL6) Driver Output OORL A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN DISPLAY (DSC) 168-0 DTC 168-0 System Battery Voltage OORH A. BATTERY FAILURE B. ALTERNATOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 168-1 DTC 168-1 System Battery Voltage OORL A. BLOWN FUSE OR FAULTY WIRING HARNESS B. IGNITION WIRE FAILURE C. BATTERY FAILURE D. ALTERNATOR FAILURE E. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY F. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME 522697-12 DTC 522697-12 Internal Central Processor or Circuitry Faults A. FUNCTIONAL FAILURE IN ECU CONTROLLER 108-1 DTC 108-1 Barometric Pressure Below Acceptable Limit A. OPEN CIRCUIT SENSOR SUPPLY B. SHORTED SIGNAL CIRCUIT TO BATTERY/SENSOR SUPPLY – SIGNAL OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 523550-3 DTC 523550-3 Start Relay Control OORH A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER 522604-3 DTC 522604-3 Fuel Run Relay Control OORH A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER 522604-4 DTC 522604-4 Fuel Relay PWM Control OORL A. OPEN CIRCUIT B. HARNESS/PDM SHORT TO GROUND C. FUNCTIONAL FAILURE IN CONTROLLER 522604-5 DTC 522604-5 Fuel Relay not Functioning A. HARNESS RELAY COIL OPEN CIRCUIT B. FUNCTIONAL FAILURE IN CONTROLLER 522598-3 DTC 522598-3 LPG Lock Off OORH A. COIL TO ECU HARNESS SHORTED TO UNSWITCHED OR SWITCH BATTERY B. COIL SHORTED TURNS C. FUNCTIONAL FAILURE IN CONTROLLER 522598-4 DTC 522598-4 LPG Lock Off OORL A. COIL TO ECU HARNESS OPEN CIRCUIT B. COIL TO ECU HARNESS SHORT TO GROUND C. COIL OPEN CIRCUIT D. COIL SUPPLY OPEN CIRCUIT E. FUNCTIONAL FAILURE IN CONTROLLER 522592-0 EPR Pressure Greater Than Commanded A. WORN OR DAMAGED PRIMARY OR SECONDARY SEAT B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE 522592-1 EPR Pressure Less Than Commanded A. LOW SECONDARY FUEL PRESSURE DUE TO A FUEL RESTRICTION B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE 524227-3 Manual Hydraulic Lockout Coil OORH A. COIL DRIVER OUTPUT SHORTED TO BATTERY B. COIL SHORT C. FUNCTIONAL FAILURE IN CONTROLLER 524227-4 Manual Hydraulic Lockout Coil OORL A. COIL DRIVER OUTPUT SHORTED TO GROUND B. WIRING/COIL OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 1239-7 Fuel Run-Out Longer Than Expected A. LOCK-OFF SOLENOID WIRING FAULT B. LOCK-OFF SOLENOID FAULT C. FAULTY CONTROLLER 524230-3 Rear Work Lights Relay (RL7) Driver Output OORH A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEE WARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER 524230-4 Rear Work Lights Relay (RL7) Driver Output OORL A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN CONTROLLER 522631-2 Pre-Cat Bank 1 Sensor Fails To Switch To Rich 522762-4 Switched Battery Voltage 3 (IGN 3) OORL A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER 522772-4 Backup Lamp Driver Output OORL A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER 880-4 Stop Lamp Driver Output OORL A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER 522760-4 Switched Battery Voltage 1 (IGN 1) OORL A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER 524260-1 5 Volt Supply Circuit B OORL A. 5 VOLT «A» SHORTED TO GROUND B. 5 VOLT «B» SHORTED TO GROUND C. 5 VOLT «C» SHORTED TO GROUND D. VSM FAILURE E. 5 VOLT ECU POWER SUPPLY SHORTED TO GROUND 522614-7 Throttle Not at Limp Mode Position (GM Engines Only) A. MECHANISM STICKY COMPONENT OPERATIONAL CHECK PROCEDURE OR ACTION: 1. Turn power to OFF for no less than 30 seconds, and then to ON to clear displayed DTC. Does reported DTC to reoccur? YES: Go to Step 2. NO: Problem not verified. Resume operation. 2. Conduct a quick visual inspection of all connectors/wiring associated with the displayed fault code. Are any faults detected/observed? YES: Repair/replace connector or wiring associated with faults found. See Electrical System 2200 SRM 1142. NO: Go to Cause A. CAUSE A — MECHANISM STICKY PROCEDURE OR ACTION: 1. Turn truck power ON and start engine. 2. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Clean any fuel residue from mechanism and go to Step 3. 3. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Replace Electronic Throttle Body. For GM 2.4L Gasoline engines see Gasoline Fuel System, GM 2.4L Engine 900 SRM 1126. For GM 2.4L LPG engines see LPG Fuel System, GM 2.4L Engine 900 SRM 1124. For GM 4.3L Gasoline engine see Gasoline Fuel System, GM 4.3L Engine With GFI 900 SRM 1244. For GM 4.3L LPG engine see LPG Fuel System, GM 4.3L Engine With GFI 900 SRM 1242. 522616-8 Throttle Not at Command Position (GM Engines Only) 522617-5 Throttle Not at Fully Closed/Open Position (GM Engines Only) 522760-3 Switched Battery Voltage 1 (IGN 1) OORH A. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS B. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OUTPUT HARNESS C. IGN VOLTAGE SHORTED TO SWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS D. IGN 2 VOLTAGE SHORTED TO BATTERY SOURCE E. FUNCTIONAL FAILURE IN CONTROLLER 135-16 Fuel Air Pressure minus (MAP) OORH (GM LPG Only) or and Fuel Absolute Pressure Minus (MAP) Too High 524240-4 Washer Pump Drive Command OORL windshield wiper pump 522125-8 Transmission Range1 Valve Current Out Of Range (TCU) A. HIGH RESISTIVE CONNECTION B. VALVE -VE SHORTED TO BATTERY – VE/FRAME GROUND C. FUNCTIONAL FAILURE IN CONTROLLER 676-3 Glow Plug Relay Driver Output OORH A. RELAY/COIL DRIVER OUTPUT SHORTED TO BATTERY B. RELAY/COIL DRIVER OUTPUT OPEN CIRCUIT C. RELAY/COIL DRIVER RETURN OPEN CIRCUIT D. FUNCTIONAL FAILURE IN CONTROLLER 524223-4 Transmission Reverse Pressure OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 100-4 Engine Oil Pressure OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 524224-0 XMSN Forward 2 Pressure Greater Than Commanded Pressure A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL 168-4 System Battery Voltage OORL A. BATTERY FAILURE B. ALTERNATOR FAILURE C. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY D. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME 654-5 GM Gas Drive Injector 4 Open or Circuit Cummins-Code 332. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 524263-1 Uncommanded Power Down A. TCU PROGRAM CORRUPTED OR TCU APPLICATION FILE MISMATCH B. FUNCTIONAL FAILURE IN CONTROLLER 651-5 GM Gas Drive Injector 1 Open Circuit,or Cummins-Code 322. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 652-5 GM Gas Drive Injector 2 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 653-5 Cummins-Code 324. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 655-5 GM Gas Drive Injector 5 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 656-5 GM Gas Drive Injector 6 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 2023-12 CANbus Error With Display A. TERMINATION RESISTOR(S) OPEN CIRCUIT B. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO C. CAN HI AND CAN LO SHORTED TOGETHER D. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES E. STG ON CAN HI F. STS/STB ON CAN LO G. CAN CONNECTED DEVICE FAILURE
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YALE Pallet Lift Truck Fault Codes DTC

Error: no LEDs or LCDs on

What the issue is: Inoperative

Cause of Problem: B+ and / or B- missing at controller, defective battery charger, or defective battery charger

What to do: Ensure the battery is connected, the key switch is on, and the brake override circuit is in the run position; also test your battery charger and motor controller and replace any
nonworking parts

Error: no LEDs or LCDs on

What the issue is: Forklift functions as normal

Cause of Problem: open connection between display and controller, defective display, or defective LEDs

What to do: make sure harnesses are connected at MDI and connector B on controller; test the dash display by connecting a handset to it and testing for communication; test LEDs by disconnecting
them, connecting the handset, and testing the handset; replace any non-working parts

Error: no LEDs or LCDs on

What the issue is:  Forklift functions as normal

Cause of Problem: Because this condition is similar to the last, it will take a handset to determine its cause. If the handset displays “NO COMMUNICATION,” the controller is defective.

What to do: replace controller

Error: no alarm

What the issue is: Traction and hydraulic functions not working

Cause of Problem: improper startup sequence by jack operator

What to do: check brake switch, accelerator, steer handle, and hydraulic inputs

Error: AL66

What the issue is: Hydraulic function not working

Cause of Problem: battery voltage is low or controller voltage calibration is incorrect

What to do: Charge or replace battery; otherwise, use handset to determine the voltage read by the controller and compare it to an actual voltmeter reading; replace controller if the two readings
differ by more than 1.5 volts

Error: AL99

What the issue is: Traction and hydraulic functions not working

Cause of Problem: incorrect battery selected, damaged battery, or damaged connection to batter

What to do: check that you have the right voltage for your truck, manually check the voltage of your battery, inspect it for any damage, and check its connecting crimps and cables for damage as
well

Error: AL01

What the issue is: Traction and hoist functions not working

Cause of Problem: control card throttle or lift/lower calibration is out of range; control card is damaged or defective

What to do: Use the tester function on a handset to see if either calibration is greater than 1 volt at neutral; replace control card if damaged or defective, which can be checked by seeing if
both “forward switch” and “backward switch” are on at the same time when testing

Error: AL01

What the issue is: Traction and hoist functions not working

Cause of Problem: incomplete connection between control card and controller; traction reversing switch not connected; damaged or defective tiller card

What to do: Check connections between control card and controller; use a handset to test for operation of traction reversing switch; replace control card if tiller card is damaged

Error: AL02

What the issue is:  Traction and hydraulic functions not working

Cause of Problem: main contactor tips are welded closed or motor field circuit is broken

What to do: disconnect power leads at contactor and test for an open circuit; check connections between motor field and controller

Error: AL04

What the issue is: traction and hydraulic functions not working

Cause of Problem: damaged connection to lowering valve; damaged lowering coil or lowering valve cartridge

What to do: check electrical connection between valve coil and controller; check lowering valve coil for resistance, replace if not approximately 17.7 ohms; replace lowering valve cartridge if
necessary

Error: AL05

What the issue is: traction and hydraulic functions not working

Cause: damaged connection to brake or brake coil damaged

What to do: check connection between electric brake and controller; check brake coil for resistance in both directions and replace if not between 27.36 and 30.24 ohms

Error: AL06

What the issue is: Traction and hydraulic functions not working

Cause of Problem: Damaged connection to traction motor; traction motor armature resistance is too low; field wires are loose or damaged; motor field winding is shorted or too low.

What to Do: Check electrical connection between traction motor, field wires, and controller; check traction motor armature for shorts; check motor field resistance and correct if not between 0.5
and 1.5 ohms; check contactor coil for resistance of 52 ohms

Error: AL07

What the issue is: traction functions reduced below 14°F or above 167°F and not working above 194°F

Cause of Problem: controller temperature is too hot or cold; controller temperature is not calibrated correctly; controller sensor or controller itself is damaged

What to do: move truck to a warmer or cooler location; use a handset to check that controller temperature matches room temperature (if not, replace controller)

Error: AL8

What the issue is: traction and hydraulic functions not working

Cause of Problem: over current in driven component

What to do: check main harness for damaged connections to main contactor, brake, and electric valve coils; check contactor, brake, and electric valve coils for correct resistance (52 ohms for
contactor, between 27.36 and 30.24 ohms for brake coil, and 17.7 ohms for electric valve coils)

Error: AL10

What the issue is: Traction and hydraulic functions not working

Cause of Problem: controller is damaged; damaged wire connection; short circuit in harness; ground between motor windings and chassis; motor field winding is shorted to chassis; field current
driver circuit has failed; watchdog hardware circuit is damaged

What to do: Cycle key switch off and on and replace controller if problem not solved; check wire connections at contactor, pump motor, and traction motor; check main harness for shorts; check for
grounds or shorts between motor windings and chassis; check motor field resistance (should be about 1.5 ohms); measure voltage between F1 and B- and F2 and B- on field current driver (should be
half the voltage between B+ and B-)

Error: AL94

What the issue is: Traction and hydraulic functions not working for one minute.

Cause of Problem: No fault is occurring. The controller is installing hour meter memory from MDI display if controller has been replaced.

What to do:  No solution necessary. Fork truck will operate as soon as data transfer is complete.

Источник
524223-0 XMSN Reverse Pressure Greater Than Commanded Pressure A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL D. FUNCTIONAL FAILURE IN CONTROLLER 524225-0 XMSN Forward Pressure Greater Than Commanded Pressure 524223-1 XMSN Reverse Pressure Less Than Commanded A. LOW TRANSMISSION OIL LEVEL B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE — MECHANICAL E. FUNCTIONAL FAILURE IN CONTROLLER 524225-1 XMSN Forward Pressure Less Than Commanded 105-3 Intake Air Temperature (IAT) Sensor OORH A. SENSOR WIRING OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO 5V OR BATTERY VOLTAGE C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 110-3 Coolant Temperature Sensor OORH 177-3 Transmission Oil Temperature Sensor OORH 522603-3 Fuel Temp (LPG) Sensor OORH 105-4 Intake Air Temperature (IAT) Sensor OORL A. SENSOR SIGNAL SHORTED TO SENSOR GROUND. B. SENSOR SIGNAL SHORTED TO FRAME GROUND. C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 110-4 Coolant Temperature Sensor OORL 177-4 Transmission Oil Temperature Sensor OORL 522603-4 Fuel Temp (LPG) Sensor OORL 522712-3 Accelerator A Position Sensor OORH A. SENSOR SUPPLY OPEN CIRCUIT (SENSOR SIGNAL GROUNDS) B. B SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY 522713-3 Accelerator B Position Sensor OORH 522712-4 Accelerator A Position Sensor OORL A. SENSOR SUPPLY OPEN CIRCUIT (+5 VOLTS) B. SENSOR SIGNAL A OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 522713-4 Accelerator B Position Sensor OORL 1079-31 5VE1 & 5VE2 Simultaneously OORH A. ELECTRONIC THROTTLE ASSEMBLY (ETA) STICKY B. SENSOR (ETA) FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 51-2 Throttle Position Sensor Signals A and B Not Tracking Correctly 51-7 Throttle Position Sensor Signals A and B Not At Commanded Value 51-31 Throttle Position Sensor 1 & 2 Out of Range 2350-3 DTC 2350-3 — Front Work Lights Relay (RL4) Driver Output OORH A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEEWARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER 522710-3 Throttle A Position Sensor OORH A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 522711-3 Throttle B Position Sensor OORH 522710-4 Throttle A Position Sensor OORL A. SENSOR SIGNAL OPEN CIRCUIT B. SENSOR SUPPLY OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO FRAME GROUND D. SENSOR SIGNAL SHORTED TO SENSOR GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 522711-4 Throttle B Position Sensor OORL 521-3 Brake Pedal Position Sensor OORH A. SENSOR GROUND OPEN CIRCUIT B. SENSOR SIGNAL SHORTED TO SENSOR SUPPLY C. SENSOR SIGNAL SHORTED TO BATTERY D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 523780-3 Park Brake Position Sensor OORH 524245-3 Seat Occupancy Position Sensor OORH 521-4 Brake Pedal Position Sensor OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 523780-4 Park Brake Position Sensor OORL 524245-4 Operator Presence System Sensor OORL 523833-3 Glow Plug Relay Driver Output OORH A. COIL DRIVER OUTPUT SHORTED TO BATTERY. B. FUNCTIONAL FAILURE IN CONTROLLER. 524195-3 Cold Start Relay Driver Output OORH 523833-4 Glow Plug Relay Driver Output OORL A. COIL DRIVER OUTPUT SHORTED TO GROUND. B. FUNCTIONAL FAILURE IN CONTROLLER. 524195-4 Cold Start Relay Driver Output OORL 1079-31 5VE1 & 5VE2 Simultaneously OORH A. 5 VOLT «E1» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE B. 5 VOLT «E2» SUPPLY SHORTED TO SYSTEM SUPPLY SOURCE C. 5VOLT E1 AND E2 SIMULTANEOUSLY SHORTED TO SYSTEM SUPPLY SOURCE D. FUNCTIONAL FAILURE IN CONTROLLER 524260-3 5VE2 Sensor Supply Circuit Voltage OORH 524261-3 5VE1 Sensor Supply Circuit Voltage OORH 96-3 Fuel Level Sensor OORH A. SENSOR SIGNAL SHORTED TO BATTERY B. SENSOR SIGNAL/RETURN OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO GROUND D. SENSOR FAILURE 96-4 Fuel Level Sensor OORL 523833-3 Glow Plug Relay Driver Output OORH A. COIL DRIVER OUTPUT SHORTED TO SYSTEM VOLTAGE B. COIL SHORT CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 523920-3 REV Circuit Shorted High 523930-3 FWD Circuit Shorted High 524195-3 Cold Start Relay Driver Output OORH 524269-3 Transmission Enable Valve Coil Driver Output OORH 523920-4 REV Circuit Shorted Low A. COIL DRIVER OUTPUT SHORTED TO GROUND B. COIL/WIRING OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 523930-4 FWD Circuit Shorted Low 524269-4 Transmission Enable Valve Coil Driver Output OORL 522606-10 Post Catalytic Converter Oxygen (O2) Sensor (Slow Response) A. OXYGEN (O2) SENSOR FAILURE B. FUNCTIONAL FAILURE IN CONTROLLER 522737-10 Pre Catalytic Converter Oxygen (O2) Sensor (Slow Response) 2000-12 CAN Tx Failure A. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO B. CAN HI AND CAN LO SHORTED TOGETHER C. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES D. STG ON CAN HI E. STS/STB ON CAN LO F. CAN CONNECTED DEVICE FAILURE 2000-12 CAN Rx Failure 2000-14 CANbus Address Conflict Failure 522593-12 DTC 522593-12 — CANbus Communication Loss — ECU to EPR 524233-14 DTC 524233-14 — Boost Test Override A. DISPLAY INTERNAL FAILURE 524234-14 DTC 524234-14 — Internal Processing Error 524236-XX DTC 524236-XX — Boost Test Failure 190-2 DTC 190-2 — Engine RPM Sensor Output Is Less Than Engine Speed A. OPEN CIRCUIT IN SENSOR SUPPLY B. SENSOR SIGNAL OPEN CIRCUIT OR SHORT TO GROUND C. SENSOR SIGNAL SHORTED TO BATTERY SOURCE D. SENSOR FAILURE E. FUNCTIONAL FAILURE IN CONTROLLER 190-7 DTC 190-7 — Engine Speed Exceeds Command 522120-1 DTC 522120-1 — Engine RPM Higher than XMSN Limit 522585-2 DTC 522585-2 — Engine RPM Sensor (Mazda Gas ECU) 523740-3 DTC 523740-3 — Truck has NO Forward or Reverse Motion A. HIGH EXTERNAL MAGNETIC FIELDS B. DIRECTIONAL LEVER MECHANISM/MAGNETIC FAILURE C. DISPLAY SWITCH CLUSTER (DSC) FAILURE 523740-4 DTC 523740-4 — Truck has NO Forward or Reverse Motion 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 524255-3 DTC 524255-3 — DSC Temperature OORH A. DISPLAY SWITCH CLUSTER (DSC) IS OVERHEATED 524255-4 DTC 524255-4 — DSC Temperature OORL 522655-0 DTC 522655-0 — Short Term Closed Loop Correction Bank 1 Less Than NOR -35% (Rich Engine Operation) A. PROBLEMS THAT MAY CAUSE LEAN ENGINE OPERATION B. PROBLEMS THAT MAY CAUSE RICH ENGINE OPERATION C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 522655-1 DTC 522655-1 — Short Term Closed Loop Correction Bank 1 Greater Than NOR 35% (Lean Engine Operation) 522660-0 DTC 522660-0 — Long Term Closed Loop Correction Bank 1 Less Than NOR -30% (Rich Engine Operation) 522660-1 DTC 522660-1 — Long Term Closed Loop Correction Bank 1 Greater Than NOR 30% (Lean Engine Operation) 523767-2 DTC 523767-2 — DSC Fault — Arrow Down Button Stuck A. BUTTON FAILURE 523769-2 DTC 523769-2 — DSC Fault — Arrow Up Button Stuck 524206-2 DTC 524206-2 — DSC Fault — Rear Worklight Button Stuck 524208-2 DTC 524208-2 — DSC Fault — Front Worklight Button Stuck 524209-2 DTC 524209-2 — DSC Fault — Hourmeter Button Stuck 190-2 DTC 190-2 — Crank Loss (CAM Pulse without Crank Pulse) A. DUST/DEBRIS IN SENSOR HOUSING B. TIMING BELT NOT TENSIONED PROPERLY C. SENSOR OPEN CIRCUIT GROUND/OPEN CIRCUIT SUPPLY D. SENSOR OPEN CIRCUIT SIGNALS E. SENSOR SHORTED CIRCUIT SIGNALS F. SENSOR FAILURE G. FUNCTIONAL FAILURE IN CONTROLLER 190-4 DTC 190-4 — Crank Loss (CAM Pulse without Crank Pulse) 190-8 DTC 190-8 — Crank/CAM Synchronization 522752-2 DTC 522752-2 — Crank Loss (CAM Pulse without Crank Pulse) 522752-4 DTC 522752-4 — CAM Loss (Crank Pulse without CAM Pulse) 522595-12 DTC 522595-12 — Internal Circuity Fault Detection A. EPR FAILURE 522596-12 DTC 522596-12 — Internal Circuity Fault Detection 524266-31 DTC 524266-31 — Electronic Throttle Motor/Motor Connections — Short Circuit A. CONNECTION SHORT CIRCUIT B. ETB MOTOR SHORT CIRCUIT C. ECU/ETB DRIVER FAILURE 524286-31 DTC 524286-31 — ECU — ETB Driver Component Failure 94-0 DTC 94-0 — Primary Fuel Pressure Higher Than Expected A. FUEL PRESSURE SENSOR WIRING FAULT B. FUEL PRESSURE FAULT C. FAULTY CONTROLLER 94-1 DTC 94-1 — Primary Fuel Pressure Lower Than Expected 520260-3 DTC 520260-3 — Electronic Pressure Regulator (EPR) OORH A. DEPR WIRING FAULT B. DEPR FAULT 520260-4 DTC 520260-4 — Electronic Pressure Regulator (EPR) OORL 91-2 DTC 91-2 Sensor Signals A and B Not Tracking Correctly A. DIFFERENCE BETWEEN SENSORS IS BEYOND ALLOWABLE TOLERANCE B. SENSOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 515-0 DTC 515-0 RPM Greater Than Throttle Command A. LARGE LEAKS IN MANIFOLD B. ELECTRONIC THROTTLE ASSEMBLY (ETA) MECHANICAL ISSUES C. FUNCTIONAL FAILURE IN CONTROLLER 522764-6 DTC 522764-6 Ign/Alt — Ignition 1 Relay (RL6) Driver Output OORL A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN DISPLAY (DSC) 168-0 DTC 168-0 System Battery Voltage OORH A. BATTERY FAILURE B. ALTERNATOR FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 168-1 DTC 168-1 System Battery Voltage OORL A. BLOWN FUSE OR FAULTY WIRING HARNESS B. IGNITION WIRE FAILURE C. BATTERY FAILURE D. ALTERNATOR FAILURE E. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY F. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME 522697-12 DTC 522697-12 Internal Central Processor or Circuitry Faults A. FUNCTIONAL FAILURE IN ECU CONTROLLER 108-1 DTC 108-1 Barometric Pressure Below Acceptable Limit A. OPEN CIRCUIT SENSOR SUPPLY B. SHORTED SIGNAL CIRCUIT TO BATTERY/SENSOR SUPPLY – SIGNAL OPEN CIRCUIT C. SENSOR FAILURE D. FUNCTIONAL FAILURE IN CONTROLLER 523550-3 DTC 523550-3 Start Relay Control OORH A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER 522604-3 DTC 522604-3 Fuel Run Relay Control OORH A. HARNESS/PDM SHORT CIRCUIT TO SWITCHED OR UNSWITCHED BATTERY B. FUNCTIONAL FAILURE IN CONTROLLER 522604-4 DTC 522604-4 Fuel Relay PWM Control OORL A. OPEN CIRCUIT B. HARNESS/PDM SHORT TO GROUND C. FUNCTIONAL FAILURE IN CONTROLLER 522604-5 DTC 522604-5 Fuel Relay not Functioning A. HARNESS RELAY COIL OPEN CIRCUIT B. FUNCTIONAL FAILURE IN CONTROLLER 522598-3 DTC 522598-3 LPG Lock Off OORH A. COIL TO ECU HARNESS SHORTED TO UNSWITCHED OR SWITCH BATTERY B. COIL SHORTED TURNS C. FUNCTIONAL FAILURE IN CONTROLLER 522598-4 DTC 522598-4 LPG Lock Off OORL A. COIL TO ECU HARNESS OPEN CIRCUIT B. COIL TO ECU HARNESS SHORT TO GROUND C. COIL OPEN CIRCUIT D. COIL SUPPLY OPEN CIRCUIT E. FUNCTIONAL FAILURE IN CONTROLLER 522592-0 EPR Pressure Greater Than Commanded A. WORN OR DAMAGED PRIMARY OR SECONDARY SEAT B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE 522592-1 EPR Pressure Less Than Commanded A. LOW SECONDARY FUEL PRESSURE DUE TO A FUEL RESTRICTION B. FAULTY ELECTRONIC PRESSURE REGULATOR (EPR) ELECTRICAL CONNECTIONS C. EPR FAILURE 524227-3 Manual Hydraulic Lockout Coil OORH A. COIL DRIVER OUTPUT SHORTED TO BATTERY B. COIL SHORT C. FUNCTIONAL FAILURE IN CONTROLLER 524227-4 Manual Hydraulic Lockout Coil OORL A. COIL DRIVER OUTPUT SHORTED TO GROUND B. WIRING/COIL OPEN CIRCUIT C. FUNCTIONAL FAILURE IN CONTROLLER 1239-7 Fuel Run-Out Longer Than Expected A. LOCK-OFF SOLENOID WIRING FAULT B. LOCK-OFF SOLENOID FAULT C. FAULTY CONTROLLER 524230-3 Rear Work Lights Relay (RL7) Driver Output OORH A. SAFETY SWITCH (IF EQUIPPED) IS DISCONNECTED B. SHORT ON RELAY DRIVER OUTPUT TO UNSWITCHED BATTERY (SEE WARNING BEFORE CONTINUING) C. SHORT ON RELAY DRIVER OUTPUT TO SWITCHED BATTERY. D. SHORT ON RELAY DRIVER OUTPUT TO ANOTHER OPERATED DEVICE E. CONTROLLER DRIVER OUTPUT TO RELAY COIL OPEN CIRCUIT F. RELAY COIL OR GROUND CONNECTION OPEN CIRCUIT G. FUNCTIONAL FAILURE IN CONTROLLER 524230-4 Rear Work Lights Relay (RL7) Driver Output OORL A. SHORTED RELAY COIL B. SHORT TO GROUND ON PDM RELAY DRIVER OUTPUT C. FUNCTIONAL FAILURE IN CONTROLLER 522631-2 Pre-Cat Bank 1 Sensor Fails To Switch To Rich 522762-4 Switched Battery Voltage 3 (IGN 3) OORL A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER 522772-4 Backup Lamp Driver Output OORL A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER 880-4 Stop Lamp Driver Output OORL A. LAMP DRIVER OUTPUT SHORTED TO GROUND B. FUNCTIONAL FAILURE IN CONTROLLER 522760-4 Switched Battery Voltage 1 (IGN 1) OORL A. IGN 1 OR IGN 3 VOLTAGE OUTPUT OPEN SUPPLY B. IGN 2 VOLTAGE OUTPUT SHORTED TO GROUND C. IGN 1 OR IGN 3 OUTPUT SHORTED TO GROUND D. FUNCTIONAL FAILURE IN CONTROLLER 524260-1 5 Volt Supply Circuit B OORL A. 5 VOLT «A» SHORTED TO GROUND B. 5 VOLT «B» SHORTED TO GROUND C. 5 VOLT «C» SHORTED TO GROUND D. VSM FAILURE E. 5 VOLT ECU POWER SUPPLY SHORTED TO GROUND 522614-7 Throttle Not at Limp Mode Position (GM Engines Only) A. MECHANISM STICKY COMPONENT OPERATIONAL CHECK PROCEDURE OR ACTION: 1. Turn power to OFF for no less than 30 seconds, and then to ON to clear displayed DTC. Does reported DTC to reoccur? YES: Go to Step 2. NO: Problem not verified. Resume operation. 2. Conduct a quick visual inspection of all connectors/wiring associated with the displayed fault code. Are any faults detected/observed? YES: Repair/replace connector or wiring associated with faults found. See Electrical System 2200 SRM 1142. NO: Go to Cause A. CAUSE A — MECHANISM STICKY PROCEDURE OR ACTION: 1. Turn truck power ON and start engine. 2. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Clean any fuel residue from mechanism and go to Step 3. 3. Check for proper operation of the throttle body and the ECU mechanism by exercising the accelerator pedal with the vehicle in neutral. For GM 2.4L gasoline and LPG engines, the engine should idle at 775 to 825 rpm with no pedal and continuing to the governor speed which should be 2675 to 2725 rpm at full pedal. For GM 4.3L gasoline and LPG engines the engine should idle at 725 to 775 rpm with no pedal and continuing to the governor speed which should be 2375 to 2425 rpm at maximum full pedal. Is the throttle mechanism operating smoothly/tracking with accelerator operation? YES: Problem corrected. Resume operation. NO: Ensure truck power is OFF. Replace Electronic Throttle Body. For GM 2.4L Gasoline engines see Gasoline Fuel System, GM 2.4L Engine 900 SRM 1126. For GM 2.4L LPG engines see LPG Fuel System, GM 2.4L Engine 900 SRM 1124. For GM 4.3L Gasoline engine see Gasoline Fuel System, GM 4.3L Engine With GFI 900 SRM 1244. For GM 4.3L LPG engine see LPG Fuel System, GM 4.3L Engine With GFI 900 SRM 1242. 522616-8 Throttle Not at Command Position (GM Engines Only) 522617-5 Throttle Not at Fully Closed/Open Position (GM Engines Only) 522760-3 Switched Battery Voltage 1 (IGN 1) OORH A. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS B. IGN VOLTAGE SHORTED TO UNSWITCHED BATTERY SOURCE IN PDM OUTPUT HARNESS C. IGN VOLTAGE SHORTED TO SWITCHED BATTERY SOURCE IN PDM OR PDM/VSM HARNESS D. IGN 2 VOLTAGE SHORTED TO BATTERY SOURCE E. FUNCTIONAL FAILURE IN CONTROLLER 135-16 Fuel Air Pressure minus (MAP) OORH (GM LPG Only) or and Fuel Absolute Pressure Minus (MAP) Too High 524240-4 Washer Pump Drive Command OORL windshield wiper pump 522125-8 Transmission Range1 Valve Current Out Of Range (TCU) A. HIGH RESISTIVE CONNECTION B. VALVE -VE SHORTED TO BATTERY – VE/FRAME GROUND C. FUNCTIONAL FAILURE IN CONTROLLER 676-3 Glow Plug Relay Driver Output OORH A. RELAY/COIL DRIVER OUTPUT SHORTED TO BATTERY B. RELAY/COIL DRIVER OUTPUT OPEN CIRCUIT C. RELAY/COIL DRIVER RETURN OPEN CIRCUIT D. FUNCTIONAL FAILURE IN CONTROLLER 524223-4 Transmission Reverse Pressure OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 100-4 Engine Oil Pressure OORL A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR SIGNAL OPEN CIRCUIT C. SENSOR SIGNAL SHORTED TO SENSOR GROUND D. SENSOR SIGNAL SHORTED TO FRAME GROUND E. SENSOR FAILURE F. FUNCTIONAL FAILURE IN CONTROLLER 524224-0 XMSN Forward 2 Pressure Greater Than Commanded Pressure A. SENSOR SUPPLY OPEN CIRCUIT B. SENSOR FAILURE C. FUNCTIONAL FAILURE — MECHANICAL 168-4 System Battery Voltage OORL A. BATTERY FAILURE B. ALTERNATOR FAILURE C. OPERATION CYCLE TOO SHORT TO CHARGE BATTERY D. QUIESCENT CURRENT DRAW TOO HIGH DURING TRUCK OFF TIME 654-5 GM Gas Drive Injector 4 Open or Circuit Cummins-Code 332. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 524263-1 Uncommanded Power Down A. TCU PROGRAM CORRUPTED OR TCU APPLICATION FILE MISMATCH B. FUNCTIONAL FAILURE IN CONTROLLER 651-5 GM Gas Drive Injector 1 Open Circuit,or Cummins-Code 322. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 652-5 GM Gas Drive Injector 2 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 653-5 Cummins-Code 324. See QSB 3.3L Troubleshooting and Repair A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 655-5 GM Gas Drive Injector 5 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 656-5 GM Gas Drive Injector 6 Open Circuit A. FUEL INJECTOR OPEN CIRCUIT B. INJECTOR DRIVER MODULE FAILURE C. FUNCTIONAL FAILURE IN CONTROLLER 2023-12 CANbus Error With Display A. TERMINATION RESISTOR(S) OPEN CIRCUIT B. OPEN/INTERMITTENT CIRCUIT ON CAN HI, CAN LO C. CAN HI AND CAN LO SHORTED TOGETHER D. OPEN CIRCUIT ON POWER/GROUND TO CAN CONNECTED DEVICES E. STG ON CAN HI F. STS/STB ON CAN LO G. CAN CONNECTED DEVICE FAILURE
Источник
100-2 Engine Oil Pressure OORH at Stall 100-2 Cummins-Code 435 100-3 Engine Oil Pressure OORH 100-4 Engine Oil Pressure OORL 102-3 Intake Air Pressure Voltage OORH 102-4 Intake Air Pressure Voltage OORL 105-16 Intake Air Temperature (IAT) Sensor OORH (PSI) 105-3 Intake Air Temperature (IAT) Sensor OORH (Mazda LPG ECU, GM, PSI) 105-3 Cummins-Code 153 105-4 Intake Air Temperature (IAT) Sensor OORL (Mazda LPG ECU, GM, PSI) 105-4 Cummins-Code 154 105-5 Intake. Air Temperature (IAT) Sensor Open Circuit 106-0 MAP Sensor Pressure Greater Than NOR 106-1 MAP Sensor Pressure Less Than NOR 106-14 MAP Sensor While Cranking, Not Different 106-16 MAP High Pressure 106-2 MAP Sensor Pressure Present At Stall 106-3 Manifold Absolute Pressure (MAP) Sensor OORH 106-4 Manifold Absolute Pressure (MAP) Sensor OORL 1077-12 Fuel Injection Pump Controller 1077-2 Main IC Abnormal 1077-2 Main IC Abnormality 1079-31 5VE1 & 5VE2 Simultaneously OORH 1079-31 5VE1 & 5VE2 Simultaneously OORL 1079-4 5VE1 Sensor Supply Voltage OORL 108-0 Barometric Pressure Above Acceptable Limit 1080-3 5VE2 Sensor SupplyVoltage OORH 1080-4 5VE2 Sensor Supply Voltage OORL 108-1 Barometric Pressure Below Acceptable Limit 108-3 Fuel Air Pressure OORH 108-4 Fuel Air Pressure OORL 110-0 Engine Overheat 110-10 Engine Coolant Temperature Shows Abnormal Rate 110-16 Coolant Temperature Higher Than Expected 110-2 GM Engine 110-2 Cummins-Code 334 110-3 Cummins-Code 144 110-3 Coolant Temperature Sensor OORH 110-4 Cummins-Code 145 110-4 Coolant Temperature Sensor OORL 110-5 Coolant Temperature Open Circuit (GM) 111-1 Radiator Coolant Level Low or Coolant Circuit 1239-1 Fuel Leak 1239-1 High Pressure Fuel Pump — Actual and Commanded Difference (Fuel Leak) 1239-7 Fuel Run-Out Longer Than Expected 1268-5 Spark Coil #1 Primary Open or Short to Ground 1268-6 Spark Coil #1 Primary 1269-5 Spark Coil #2 Primary 1269-6 Spark Coil #2 Primary 1270-5 Spark Coil #3 Primary 1270-6 Spark Coil #3 Primary 1271-5 Spark Coil #4 Primary 1271-6 Spark Coil #4 Primary Short to Power 132-1 MAF, Air Mass or Volume Less Than NOR 132-1 MAF, Mass Air Flow Sensor Volume < NOR 132-15 Turbo Boost Pressure Low for MAF Target 132-15 Boost Pressure Low 132-3 MAF sensor OORL 132-3 MAF, Mass Air Flow Sensor Voltage OORL 132-4 MAF sensor OORH 132-4 MAF, Mass Air Flow Sensor Voltage OORH 1347-3 SCV internal Circuit Shorted To B+ 1347-3 Suction Control Valve (SCV) Shorted B+ 1347-4 SCV Internal Circuit Open Or Shorted To Ground 1347-4 Suction Control Valve (SCV) Actuation System 1347-5 SCV Driver Open Circuit 1347-7 Suction Control Valve (SCV) Stuck 1348-3 Fuel Pump Relay Control OORH 1348-4 Fuel Pump Relay Control OORL 1348-5 Fuel Pump Relay Coil Open 135-16 Fuel Air Pressure minus (MAP) OORH (GM LPG Only) 135-16 Fuel Absolute Pressure Minus (MAP) Too High 135-18 Fuel Air Pressure minus (MAP) OORL (GM LPG Only) 135-18 Fuel Absolute Pressure minus (MAP) Too Low 135-3 Fuel Air Pressure (FAP) OORH (GM LPG Only) 135-4 Fuel Air Pressure (FAP) OORL (GM LPG Only) 1485-2 Main Relay Abnormal 1485-3 Main Relay Shorted to B+ 1485-4 Main Relay Shorted to Ground 1485-5 Main Relay Open Circuit 157-0 Rail Pressure Greater Than NOR 157-0 High Rail Pressure Abnormal 157-0 Fuel Rail / System Pressure > NOR 157-1 Rail Pressure Too Low 157-2 Common Rail Pressure Sensor Signal Keeping Middle Range 157-3 Rail Pressure Sensor Voltage OORH 157-3 Fuel Rail Pressure Sensor Voltage OORH 157-4 Rail Pressure Sensor Voltage OORL 157-4 Fuel Rail Pressure Sensor voltage OORL 1634-13 ECM Calibration Error 1634-13 Engine Controller Processor Error 1634-13 Calibration Configuration Error 1634-2 Engine Controller Hardware ID Failure 168-0 System Battery Voltage OORH 168-1 System Battery Voltage OORL 168-15 Battery Voltage OORH 168-15 5VE1 Sensor Supply Voltage OORH 168-17 Battery Voltage OORL 168-3 System Battery Voltage OORH 168-3 Battery Voltage OORL (<9.0 Volts) 168-3 Battery Voltage OORL 168-4 Battery Voltage OORH (>16 volts) 168-4 System Battery Voltage OORL 168-4 Battery Voltage OORH 170-3 IAT, Intake Air Temperature Sensor Voltage OORH 170-4 IAT, Intake Air Temperature Sensor Voltage OORL 171-3 IAT Sensor Voltage OORH (with integrated MAF sensor) 171-3 IAT, Sensor Voltage OORH (Integrated MAF Sensor) 171-4 IAT Sensor Voltage OORL (w/ integrated MAF sensor) 171-4 IAT, Sensor Voltage OORL (Integrated 172-0 IAT Temperature Greater Than NOR 172-0 IAT, Temperature Valid > NOR 172-3 Intake Air Temperature Voltage OORH 172-4 Intake Air Temperature Voltage OORL 174-0 Fuel Temperature Greater Than NOR 174-0 Fuel Temp > NOR 174-3 Fuel Temp Voltage OORH 174-3 Fuel Temperature Voltage OORH 174-3 Fuel Temp Sensor Voltage OORH 174-4 Fuel Temp Voltage OORL 174-4 Fuel Temperature Voltage OORH 174-4 Fuel Temp Sensor Voltage OORL 1761-1 DEF Tank Level Leakage 1761-17 DEF Tank Level Low 1761-18 DEF Tank Level Empty 177-3 Transmission Oil Temperature Sensor OORH 177-4 Transmission Oil Temperature Sensor OORL 183-2 Invalid Engine Fuel Rate Data 190-0 RPM Greater Than Throttle Command 190-0 Overrun (Rev Limit Exceeded) 190-2 Engine RPM Sensor Output Is Less Than Engine Speed 190-2 Cummins-Code 689, 2321 190-2 Crank Loss (CAM Pulse without Crank Pulse) 190-2 Invalid Engine Speed Data 190-4 Crank Loss (CAM Pulse without Crank Pulse) 190-7 Engine Speed Exceeds Command 190-8 Crank/CAM Synchronization 2000-12 CANbus Comm Error VSM 2000-12 CANbus Errors (Mazda ECU) 2000-12 CAN Tx Failure 2000-12 CAN Rx Failure 2000-14 CANbus Address Conflict Failure 2000-31 CAN Tx Failure 2000-31 CAN Rx Failure 2000-9 CANbus Mute (GM ECU) 2003-12 CANbus Error With TCU 2023-12 CANbus Error With Display 2039-12 CAN Tx Failure 2039-12 CAN Rx Failure 2039-12 VSM CANbus Off 2039-14 CANbus Address Conflict Failure 2039-2 TCU Detects Serial Data Invalid with VSM 2039-2 Serial Data Invalid with VSM 2235-2 CANbus Comm Error With Joystick 2236-12 CANbus Comm Error With MLM 2238-12 CANbus Comm Error With Impact Sensor Module 2350-3 Front Work Lights Relay (RL4) Driver Output OORH 2350-4 Front Work Lights Relay (RL4) Driver Output OORL 2660-3 Joystick 1 X Position OORH 2660-4 Joystick 1 X Position OORL 2661-3 Joystick 1 Y Position OORH 2661-4 Joystick 1 Y Position OORL 2802-12 EEPROM Data Error 2802-12 Mini Lever Module (MLM) Fault I EEPROM Failure 29-3 Accelerator B Position Sensor OORH 29-3 APP Sensor 2 Voltage OORH 29-4 Accelerator B Position Sensor OORL 29-4 APP Sensor 2 Voltage OORL 3031-2 DEF Tank Temperature Sensor Error 3031-3 DEF Tank Temperature Sensor Error OORH 3031-4 DEF Tank Temperature Sensor Error OORL 31761-11 DEF Tank Level Sensor Error 3216-1 Pre NOx Sensor Error Tampering 3216-12 Pre NOx Sensor Error 3226-1 Post NOx Sensor Error Tampering 3226-12 Post NOx Sensor Error 3233-12 Post NOx Sensor Heater Error 3233-12 Pre NOx Sensor Heater Error 3242-0 EGT Sensor #1 Greater Than NOR 3242-0 EGT sensor #1 > NOR 3242-3 EGT Sensor #1 OORH 3242-3 EGT sensor #1 OORH 3242-4 EGT Sensor #1 OORL 3242-4 EGT sensor #1 OORL 3246-0 EGT Sensor #2 Greater Than NOR 3246-0 EGT sensor #2 > NOR 3246-3 EGT Sensor #2 OORH 3246-3 EGT sensor #2 OORH 3246-4 EGT Sensor #2 OORL 3251-3 EGP Sensor OORH 3251-4 EGP Sensor OORL 3252-0 Emission Deterioration 3261-4 EGP Sensor OORL. 3361-2 DEF Injector QR Data Fault — Invalid QR Data 3361-5 DEF Injector Short to Ground, Open Circuit, Short to B(+) 3361-7 DEF Injector QR Data Fault — No QR Data 3363-3 Coolant Valve for Tank Heater Short to B(+) 3363-4 Coolant Valve for Tank Heater Short to Ground 3363-5 Coolant Valve for Tank Heater Open Circuit 3509-3 5VE1 Sensor Supply Circuit Voltage OORH 3509-4 5VE1 Sensor Supply Circuit Voltage OORL 3510-3 5VE2 Sensor Supply Circuit Voltage OORH 3510-4 5VE2 Sensor Supply Circuit Voltage OORL 3511-3 5 Volt Supply 5EV3 Voltage OORH (>5.40 volts) 3511-4 5 Volt Supply 5EV3 Voltage OORL (< 4.60 volt) 3516-11 DEF Tank Quality Sensor Error 3516-12 DEF Tank Quality Incorrect Sensor Reading 3516-16 DEF Tank Quality High 3516-18 DEF Tank Quality Low 3516-2 Diesel in DEF Tank 3701-0 Excessive Particulate Matter 5 3701-15 Excessive Particulate Matter 3 3701-16 Excessive Particulate Matter 4 4334-15 DEF Pressure Sensor Error Offset High 4334-16 DEF Dosing Pressure Error High 4334-17 DEF Pressure Sensor Error Offset Low 4334-18 DEF Dosing Pressure Error Low 4334-3 DEF Pressure Sensor Error OORH 4334-4 DEF Pressure Sensor Error OORL 4350-15 DEF Consumption High 4354-2 Suction Tube Heater Coil Short Circuit 4354-3 Suction Tube Heater Short to B(+) 4354-4 Suction Tube Heater Short to Ground 4354-5 Suction Tube Heater Open Circuit 4355-2 DEF Pump Heater Coil Short Circuit 4355-3 DEF Pump Heater Short to B(+) 4355-4 DEF Pump Heater Short to Ground 4355-5 DEF Pump Heater Open Circuit 4356-2 Delivery Tube Heater Coil Short Circuit 4356-3 Delivery Tube Heater Short to B(+) 4356-4 Delivery Tube Heater Short to Ground 4356-5 Delivery Tube Heater Open Circuit 4357-2 Return Tube Heater Coil Short Circuit 4357-3 Return Tube Heater Short to B(+) 4357-4 Return Tube Heater Short to Ground 4357-5 Return Tube Heater Open Circuit 4360-15 SCR Temperature Sensor Error Stuck High 4360-2 SCR Temperature Sensor Error Rationality 4360-3 SCR Temperature Sensor Error OORH 4360-4 SCR Temperature Sensor Error OORL 4364-1 Low Conversion Efficiency 4765-0 EGT Sensor #0 Greater Than NOR 4765-0 EGT Sensor #0> NOR 4765-2 Invalid DOC Inlet Temperature Data 4765-3 EGT Sensor #0 OORH 4765-4 EGT Sensor #0 OORL 4765-4 EGT sensor #0 OORL 51-0 TPS 1 Position Greater Than TPS 2 Position 51-1 TPS 1 Position Less Than TPS 2 Position 51-2 Throttle Position Sensor Signals A and B Not Tracking Correctly 51-3 TPS 1 Voltage OORH 51-31 Throttle Position Sensor 1 & 2 Out of Range 51-4 TPS 1 Voltage OORL 515-0 RPM Greater Than Throttle Command 515-15 Rev Over Governed Speed 515-16 Rev Limit For Fuel System Exceeded 51-7 Throttle Position Sensor Signals A and B Not At Commanded Value 520200-0 Adaptive Learn (Gas) Long Term Fuel Trim High on Bank 1 520200-0 Adaptive Learn (Gas) Long Term Fuel Trim Low on Bank 1 520202-0 Adaptive Learn (LPG) Long Term Fuel Trim High 520202-1 Adaptive Learn (LPG) Long Term Fuel Trim Low 520204-0 Closed Loop Feedback (Gas) Short Term Fuel Trim High On 520204-1 Closed Loop Feedback (Gas) Short Term Fuel Trim Low on Bank 1 520206-0 Closed Loop Feedback (LPG) Short Term Fuel Trim High 520206-1 Closed Loop Feedback (LPG) Short Term Fuel Trim Low 520208-10 O2 Sensor (Post-Catalyst) Bank 1 Lazy 520222 AUX Digital 1 Low Voltage 520251-3 TPS 2 Voltage OORH 520251-4 TPS 2 Voltage OORL 520260 Fuel Pressure at DEPR Higher Than Expected 520260-1 Fuel Pressure at DEPR Lower Than Expected 520260-3 Electronic Pressure Regulator (EPR) OORH 520260-31 Electronic Pressure Regulator (EPR) Communication Loss 520260-4 Electronic Pressure Regulator (EPR) OORL 520800-7 Cam Angle Sensor Error 521670-12 CANbus Impact Sensor Update Failure 521982-3 Switched Battery Voltage 3 (IGN 3) OORH (TCU) 521982-4 Switched Battery Voltage 3 (IGN 3) OORL (TCU) 522120-1 Engine RPM Higher than XMSN Limit 522122-0 Transmission FWD2 Valve OORH (TCU) 522122-1 Transmission FWD2 Valve OORL (TCU) 522122-6 Transmission FWD2 Valve Current Too High (TCU) 522122-8 Transmission FWD2 Valve Current Out Of Range (TCU) 522124-0 Transmission Range2 Valve OORH (TCU) 522124-1 Transmission Range2 Valve OORL (TCU) 522124-6 Transmission Range2 Valve Current Too High (TCU) 522124-8 Transmission Range2 Valve Current Out Of Range (TCU) 522125-0 Transmission Range1 Valve OORH (TCU) 522125-1 Transmission Range1 Valve OORL (TCU) 522125-6 Transmission Range1 Valve Current Too High (TCU) 522125-8 Transmission Range1 Valve Current Out Of Range (TCU) 522126-0 Transmission REV1 Valve Current OORH (TCU) 522126-1 Transmission REV1 Valve Current OORL (TCU) 522126-6 Transmission REV1 Valve Current Too High (TCU) 522126-8 Transmission REV1 Valve Current Out Of Range (TCU) 522127-0 Transmission FWD1 Valve Current OORH (TCU) 522127-1 Transmission FWD1 Valve Current OORL (TCU) 522127-6 Transmission FWD1 Valve Current Too High (TCU) 522127-8 Transmission FWD1 Circuit Current Out Of Range (TCU) 522128-3 5 Volt Sensor Supply Circuit OORH (TCU) 522128-4 5 Volt Sensor Supply OORL 522129-3 TCU 8.2 Volt OORH 522129-4 TCU 8.2 Volt OORL 522130-0 Transmission Range2 Pressure Greater Than Commanded (TCU) 522130-1 Transmission Range2 Pressure Lower Than Commanded (TCU) 522130-3 Transmission Range2 Pressure OORH (TCU) 5221304 Transmission Range2 Pressure OORL (TCU) 522131-0 Transmission FWD2 Pressure Greater Than Commanded (TCU) 522131-1 Transmission FWD2 Pressure Lower Than Commanded (TCU) 522131-3 Transmission FWD2 Pressure OORH (TCU) 5221314 Transmission FWD2 Pressure OORL (TCU) 522132-0 Transmission Range1 Pressure Greater Than Commanded (TCU) 522132-1 Transmission Range1 Pressure Lower Than Commanded (TCU) 522132-3 Transmission Range1 Pressure OORH (TCU) 5221324 Transmission Range1 Pressure OORL (TCU) 522133-0 Transmission REV1 Pressure Greater Than Commanded (TCU) 522133-1 Transmission REV1 Pressure Lower Than Commanded (TCU) 522133-3 Transmission REV1 Pressure OORH (TCU) 5221334 Transmission REV1 Pressure OORL (TCU) 522134-0 Transmission FWD1 Pressure Greater Than Commanded (TCU) 522134-1 Transmission FWD1 Pressure Lower Than Commanded (TCU) 522134-3 Transmission FWD1 Pressure OORH (TCU) 5221344 Transmission FWD1 Pressure OORL (TCU) 522135-0 TISS Speed Sensor Pulse Count Too High (TCU) 522135-1 TISS Speed Sensor Pulse Count Too Low (TCU) 522135-3 TISS Speed Sensor Out of Range High/Open (TCU) 5221354 TISS Sensor Out of Range Low 522137-0 TOSS Speed Sensor Pulse Count Too High (TCU) 522137-1 TOSS Speed Sensor Pulse Count Too Low (TCU) 522137-3 TOSS Speed Sensor Out of Range High/Open (TCU) 5221374 TOSS Sensor Out of Range Low 522138-0 Intermediate Shaft Speed Sensor Pulse Count Too High (TCU) 522138-1 Intermediate Shaft Speed Sensor Pulse Count Too Low (TCU) 522138-3 Intermediate Shaft Speed Sensor Out of Range High/Open (TCU) 5221384 Intermediate Shaft Speed Sensor Out of Range Low 522155-2 TOSS Sensor Direction or Direction Check Input Failure (TCU) 522157-2 TISS Sensor Direction or Direction Check input Failure (TCU) 522197-0 Range2 Calibration Error Cause No Touch Detect 522197-1 Range2 Calibration Error Cause Early Touch Detect 522197-14 Range2 Calibration Error Cause Algorithm Failed 522197-27 Range2 Calibration Error Cause Bad Pressure Current Response 522197-6 Range2 Calibration Error Cause Shift Timeout 522197-7 Range2 Calibration Error Cause Severe Transmission 522197-8 Range2 Calibration Error Cause Fill Timeout 522198-0 Range1 Calibration Error Cause No Touch Detect 522198-1 Range1 Calibration Error Cause Early Touch Detect 522198-14 Range1 Calibration Error Cause Algorithm Failed 522198-27 Range1 Calibration Error Cause Bad Pressure Current Response 522198-6 Range1 Calibration Error Cause Shift Timeout 522198-7 Range1 Calibration Error Cause Severe Transmission 522198-8 Range1 Calibration Error Cause Fill Timeout 522199-0 REV1 Calibration Error Cause No Touch Detect 522199-1 REV1 Calibration Error Cause Early Touch Detect 522199-14 REV1 Calibration Error Cause Algorithm Failed 522199-27 REV1 Calibration Error Cause Bad Pressure Current Response 522199-6 REV1 Calibration Error Cause Shift Timeout 522199-7 REV1 Calibration Error Cause Severe Transmission Failure 522199-8 REV 1 Calibration Error Cause Fill Timeout 522200-0 FWD2 Calibration Error Cause No Touch Detect 522200-1 FWD2 Calibration Error Cause Early Touch Detect 522200-14 FWD2 Calibration Error Cause Algorithm Failed 522200-27 FWD2 Calibration Error Cause Bad Pressure Current Response 522200-6 FWD2 Calibration Error Cause Shift Timeout 522200-7 FWD2 Calibration Error Cause Severe Transmission Failure 522200-8 FWD 2 Calibration Error Cause Fill Timeout 522201-0 FWD1 Calibration Error Cause No Touch Detect 522201-1 FWD1 Calibration Error Cause Early Touch Detect 522201-14 FWD1 Calibration Error Cause Algorithm Failed 522201-16 Clutch Calibration Error Cause Algorithm Failed 522201-27 FWD1 Calibration Error Cause Bad Pressure Current Response 522201-6 FWD1 Calibration Error Cause Shift Timeout 522201-7 FWD1 Calibration Error Cause Severe Transmission Failure 522201-8 FWD 1 Calibration Error Cause Fill Timeout 522215-12 Calibration Flash Memory Invalid Parameter (TCU) 522215-14 Checksum Memory Fault (TCU) 522231-3 Transmission Oil Temperature Sensor OORH (TCU) 522231-4 Transmission Oil Temperature Sensor OORL (TCU) 522510-3 Grid Heater Lamp Circuit OORH 522510-4 Grid Heater Lamp Circuit OORL 522511-2 APP rationality primary vs. secondary not equal 522511-31 APP rationality Interface Module value not equal to ECM value 522511-7 APP rationality primary and secondary actual not equal to commanded 522512-3 Primary accelerator pedal driver (FPP1) OORH 522512-4 Primary accelerator pedal driver (FPP1) OORL 522512-7 Primary accelerator pedal driver (FPP1) feedback rationality 522513-3 Secondary accelerator pedal driver (FPP2) OORH 522513-4 Secondary accelerator pedal driver (FPP2) OORL 522513-7 Secondary accelerator pedal driver (FPP2) feedback rationality 522515-3 Vehicle speed output circuit OORH 522515-4 Vehicle speed output circuit OORL 522516-0 System Battery Voltage Greater than NOR 522516-1 System Battery Voltage Less than NOR 522517-3 ECM 5v reference OORH 522517-4 ECM 5v reference OORL 522517-5 ECM 5v referrence open circuit 522518-3 Ground Reference OORH 522518-4 Ground Reference OORL 522518-5 Ground Reference Open.. 522525-10 Post-Cat Signal Toggling (Inactive Catalyst) 522540-3 Fuel Pump PWM Control OORH 522540-4 Fuel Pump PWM Control OORL 522555-3 Coolant Temperature Sensor OORH (Mazda ECM) 522555-4 Coolant Temperature Sensor OORL (Mazda Gas ECM) 522565-2 Idle Air Control Valve 522570-3 Intake Air Temperature (IAT) Sensor OORH (Mazda Gas ECU) 522570-4 Intake Air Temperature (IAT) Sensor OORL (Mazda Gas ECU) 522585-2 Engine RPM Sensor (Mazda Gas ECU) 522592-0 EPR Pressure Greater Than Commanded 522592-1 EPR Pressure Less Than Commanded 522593-12 EPR Communication Loss 522594-12 Internal Actuator Fault Detection 522595-12 Internal Circuity Fault Detection 522596-12 Internal Circuity Fault Detection 522597-12 Internal Circuity Fault Detection 522598-3 LPG Lock Off OORH 522598-4 LPG Lock Off OORL 522599-3 Gas Drive Injector 1 Coil Shorted. 522599-3 GM LPG Drive Injector 6 Shorted To B+ 522599-4 Gas Injector 1 Loop Open or Low Side Shorted to Ground 522600-3 Gas Drive Injector 4 Coil Shorted. 522600-3 GM LPG Drive Injector 6 Shorted To B+ …. .. .. 522600-4 Gas Injector 4 Loop Open or Low Side Shorted to 522601-3 Gas Drive Injector 2 Coil Shorted. 522601-3 GM LPG Drive Injector 6 Shorted To B+ 522601-4 Gas Injector 2 Loop Open or Low S 522602-3 Gas Drive Injector 3 Coil Shorted 522602-3 GM LPG Drive Injector 6 Shorted To B+ 522602-4 Gas Injector 3 Loop Open or tow Side Shorted to Ground 522603-3 Fuel Temp (LPG) Voltage OORH 522603-4 Fuel Temp (LPG) Voltage OORL 522604-3 Fuel Relay Control OORH 522604-4 Fuel Relay PWM Control OORL 522604-5 Fuel Relay not Functioning 522606-10 Pre-Cat Bank 2 Signal Slow Response 522608-5 Post-Cat Heater is Open Circuit 522608-6 Post-Cat Heater OORL 522609-3 Post-Cat Heater Voltage OORH 522614-7 Throttle Not at Limp Mode Position (GM Engines Only) 522616-8 Throttle Not at Command Position (GM Engines Only) 522617-5 Throttle Not at Fully Closed/Open Position (GM Engines Only) 522630-2 Pre-Cat Bank 1 Sensor Fails To Switch To Lean 522631-2 Pre-Cat Bank 1 Sensor Fails To Switch To Rich 522632-2 Pre-Cat Bank 2 Sensor Fails To Switch To Lean 522633-2 Pre-Cat Bank 2 Sensor Fails To Switch To Rich 522635-3 Pre-Cat Bank 1 Short Term Fuel Correction Railed Lean 522636-4 Pre-Cat Bank 1 Short Term Fuel Correction Railed Rich 522637-3 Pre-Cat Bank 2 Short Term Fuel Correction Railed Lean 522638-4 Pre-Cat Bank 2 Short Term Fuel Correction Railed Rich 522655-0 Short Term Closed Loop Correction Bank 1 Less Than NOR -40% (Rich Engine Operation) 522655-1 Short Term Closed Loop Correction Bank 1 Greater Than NOR 40% (Lean Engine Operation) 522660-0 Long Term Closed Loop Correction Bank 1 Less Than NOR -35% (Rich Engine Operation) 522660-1 Long Term Closed Loop Correction Bank 1 Greater Than NOR 35% (Lean Engine Operation) 522690-12 SPI Bus (Communications) Error 522690-2 Redundant Microprocessor Error (GM-ECU) 522691-12 GM ECU Checksum Error 522691-2 Redundant Microprocessor Sanity Check 522692-2 GM ECU Redundant Microprocessor General A/D Error 522693-12 Internal Central Processor or Circuitry Faults (Mazda Gas ECU) 522694-12 GM ECU Memory Checksum (RAM) Error 522695-2 GM ECU Redundant Throttle A/D Conversion Error 522696-2 GM ECU Redundant Pedal A/D Conversion Error 522697-0 Microprocessor Failure — RAM 522697-12 Internal Central Processor or Circuitry Faults (Mazda LPG ECU/Gas GCU) 522697-12 Internal Central Processor or Circuitry Faults 522697-12 ECM Does Not Work 522698-2 GM ECU Redundant Microprocessor Clock Failure 522699-2 GM ECU Redundant Microprocessor Failure 522700-2 GM ECU Redundant Microprocessor SDF Timeout 522708-3 Mechanical Accelerator Position Sensor OORH (Mazda, Gas ECU) 522708-4 Mechanical Accelerator Position Sensor OORL (Mazda, Gas ECU ) 522710-3 Throttle A Position Sensor OORH 522710-4 Throttle A Position Sensor OORL 522711-3 Throttle B Position Sensor OORH 522711-4 Throttle B Position Sensor OORL 522712-3 Accelerator A Position Sensor OORH 522712-4 Accelerator A Position Sensor OORL 522713-3 Accelerator B Position Sensor OORH 522713-4 Accelerator B Position Sensor OORL 522714-3 Mechanical Accelerator Position Sensor OORH (Mazda LPG ECU, Gas GCU) 522714-4 Mechanical Accelerator Position Sensor OORL (Mazda, LPG ECU/Gas GCU) 522721-3 GM LPG Drive Injector 1 Shorted To B+ 522721-5 GM LPG Drive Injector 1 Current Low or Open Circuit 522721-6 GM LPG Injector 1 Drive Circuit Shorted To Ground 522722-3 GM LPG Drive Injector 2 Shorted To B+ 522722-5 GM LPG Drive Injector 2 Current Low or Open Circuit 522722-6 GM LPG Injector 2 Drive Circuit Shorted To Ground 522723-3 GM LPG Drive Injector 3 Shorted To B+ 522723-5 GM LPG Drive Injector 3 Current Low or Open Circuit 522723-6 GM LPG Injector 3 Drive Circuit Shorted To Ground 522724-3 GM LPG Drive Injector 4 Shorted To B+ 522724-5 GM LPG Drive Injector 4 Current Low or Open Circuit 522724-6 GM LPG Injector 4 Drive Circuit Shorted To Ground 522725-3 GM LPG Drive Injector 5 Shorted To B+ 522725-5 GM LPG Drive Injector 5 Current Low or Open Circuit 522725-6 GM LPG Injector 5 Drive Circuit Shorted To Ground 522726-3 GM LPG Drive Injector 6 Shorted To B+ 522726-5 GM LPG Drive Injector 6 Current Low or Open Circuit 522726-6 GM LPG Injector 6 Drive Circuit Shorted To Ground 522735-2 Pre-Cat Bank 1 Heater Pumping Current Failure 522735-4 Pre-Cat Bank 1 Signal OORL 522735-5 Pre-Cat Bank 1 Signal is Open Circuit 522735-6 Pre-Cat Bank 1 Signal OORH 522736-4 Pre-Cat Bank 2 Signal OORL 522736-5 Pre-Cat Bank 2 Signal is Open Circuit 522736-6 Pre-Cat Bank 2 Signal OORH 522737-10 Pre-Cat Bank 1 Signal Slow Response 522739-3 Pre-Cat Bank 1 Heater Voltage OORH 522739-5 Pre-Cat Bank 1 Heater is Open Circuit 522739-6 Pre-Cat Bank 1 Heater OORL 522740-3 Pre-Cat Bank 2 Heater Voltage OORH 522740-5 Pre-Cat Bank 2 Heater is Open Circuit 522740-6 Pre-Cat Bank 2 Heater OORL 522752-2 Crank Loss (CAM Pulse without Crank Pulse) 522752-4 CAM Loss (Crank Pulse without CAM Pulse) 522752-5 CAM Loss 522752-8 Failure to Start 522752-9 Cam Sensor No Signal 522754-3 Fuel Pump Relay (RL2) Driver Output OORH 522754-4 Fuel Pump Relay (RL2) Driver Output OORL 522755-3 Back Up Alarm Relay (RL3) Driver Output OORH 522755-4 Back Up Alarm Relay (RL3) Driver Output OORL 522760-3 Switched Battery Voltage 1 (IGN 1) OORH 522760-4 Switched Battery Voltage 1 (IGN 1) OORL 522761-3 Switched Battery Voltage 2 (IGN 2) OORH 522761-4 Switched Battery Voltage 2 (IGN 2) OORL 522761-6 Switched Battery Current 2 (IGN 2) Current Too High OORL 522762-3 Switched Battery Voltage 3 (IGN 3) OORH 522762-4 Switched Battery Voltage 3 (IGN 3) OORL 522764-3 Ignition 1 Relay (RL6) Driver Output OORH 522764-4 Ignition 1 Relay (RL6) Driver Output OORL 522766-3 Ignition 3 Relay (RL1) Driver Output OORH 522766-4 Ignition 3 Relay (RL1) Driver Output OORL 522772-3 Backup Lamp Driver Output OORH 522772-4 Backup Lamp Driver Output OORL 522780-2 Foot Pedal Switch Input Data Incorrect 522780-3 Foot Directional Control (FDC) FWD Switch OORH 522780-4 Foot Directional Control (FDC) FWD Switch Input OORL 522781-2 Foot Pedal Switch Input Data Incorrect 522781-3 Foot Directional Control (FDC) REV Switch OORH 522781-4 Foot Directional Control (FDC) REV Switch Input OORL 522800-13 Transmission Valve Calibration 522801-13 Electrohydraulic Valve Calibration 522810-3 Alternator Charge Excitation Signal OORH 522810-4 Alternator Charge Excitation Signal OORL 523249-12 Lever 4 Position Data Invalid 523249-3 Lever 4 Position OORH 523249-4 Lever 4 Position OORL 523253-12 Lever 3 Position Data Invalid 523253-3 Lever 3 Position OORH 523253-4 Lever 3 Position OORL 523257-12 Lever 2 Position Data Invalid 523257-3 Lever 2 Position OORH 523257-4 Lever 2 Position OORL 523261-12 Lever 1 Position Data Invalid 523261-3 Lever 1 Position OORH 523261-4 Lever 1 Position OORL 523510-12 Joystick Pack Failure 523511-12 Joystick 1 Main Board Failure 523515-3 Left Grip Roller OORH 523515-4 Left Grip Roller OORL 523519-3 Right Grip Roller OORH 523519-4 Right Grip Roller OORL 523523-2 Common 1 Actuation Open Circuit 523523-2 Common 1 Actuation System Open Circuit 523523-3 Common 1 Actuation Shorted To B+ 523523-3 Common 1 Actuation System Short to B(+) 523523-4 Common 1 Actuation Shorted To Ground 523523-4 Common 1 Actuation System Short to Ground 523524-2 Common 2 Actuation Open Circuit 523524-2 Common 2 Actuation system open circuit 523524-3 Common 2 Actuation Shorted To B+ 523524-3 Common 2 Actuation System short to B+ 523524-4 Common 2 Actuation Shorted To Ground 523524-4 Common 2 Actuation System short to ground 523525-1 Common 2 Low Injector Current (Injectors 2, 3) 523525-1 Injector Charge Voltage Low 523527-2 Monitoring IC Abnormal 523527-2 Monitoring IC Abnormality 523535-0 Fuel Injector Charge Voltage High 523535-0 Injector Charge Voltage High 523536-2 EGR Feedback Abnormal 523536-2 EGR Feedback Abnormally 523536-2 EGR DC motor temperature abnormality 523537-2 EGR DC Motor Temperature Error 523537-2 EGR DC Motor Estimated 523537-2 EGR DC Motor Estimated Temperature Abnormality 523538-2 Memory QR Data Abnormal 523538-2 Memory QR Data Abnormality 523538-7 Memory QR Data Write Failure 523539-2 Pump Protection Failure Flag 523539-2 High Pressure Fuel Pump Seizing 1 Protection 523540-2 Pump Replacement Failure Flag 523540-2 High Pressure Fuel Pump Seizing 2 Protection 523541-3 EGR Lift Sensor Abnormal 523541-3 EGR Lift Sensor Abnormality — High 523541-3 EGR valve position sensor voltage OORH (shorted to B+) 523541-4 EGR Lift Sensor Abnormal 523541-4 EGR Lift Sensor Abnormality — Low 523541-4 EGR valve position sensor voltage OORL (Open or grounded) 523543-2 APP Sensor Error 523544-3 Air Heater Circuit Shorted To B+ 523544-3 Glow (Air Heater) Internal Circuit Short to 523544-4 Air Heater Circuit Shorted To Ground 523544-4 Glow (Air Heater) Internal Circuit Short to Ground 523547-2 VSM CANbus Off (Kubota equipped trucks) 523547-2 CAN2 Bus OFF 523548-2 CAN Frame Error 523572-4 EGR Position Sensor Failure 523572-4 EGR position sensor failure 523574-3 EGR Actuator Coil Open 523574-3 EGR actuator coil open 523574-4 EGR Actuator Coil Short 523574-4 EGR actuator coil short 523575-7 EGR Actuator Valve Stuck 523575-7 Actuator valve stuck 523576-2 EGR DC Motor Overheat 523576-2 EGR DC motor overheat 523577-2 EGR DC Motor Temperature Sensor Failure 523577-2 EGR DC motor temperature sensor failure 523578-2 No Communication from EGR 523578-2 No communication from EGR 523580-2 Intake Throttle Feedback Error 523580-2 Throttle Feedback Error 523582-3 Throttle Position Sensor OORH 523582-3 TPS OORH 523582-4 Throttle Position Sensor OORL 523582-4 TPS OORL 523589-17 Low Coolant Temperature in Parked Regeneration 523589-17 Low Water Temperature in Parked Regeneration 523590-16 Parked Regeneration Time Out 523591-2 CAN CCVS Frame Error 523592-2 Regeneration Switch Message Error 523592-2 Regeneration Switch Error 523593-2 Transmission Type Message Error 523594-2 Neutral State Message Error 523596-2 CAN Frame Error 523598-2 CAN Frame Error 523599-0 All EGT Sensors Failed 523600-0 Initial Pump Calibration Incomplete 523601-0 High EGT After Emergency High Temperature DTC 523601-0 High EGT after > NOR Symptoms 523602-0 High Frequency of Regeneration 523603-15 Overheat Precaution 523603-15 Overheat Protection 523604-2 Engine ECM/ECU CANbus Off (Kubota equipped trucks) 523604-2 CAN1 Bus OFF 523605-6 Short Circuit in Injector Driver IC 523606-2 Pressure Relief Valve Error 523607-3 PCV Drive Line Short to B(+) at Power Supply Side (COM3) or All Driver Line short to B(+) Simultaneously 523607-3 PRV Drive Line Short to B(+) at Power Supply Side (COM3) or All Driver Line short to B(+) Simultaneously 523607-4 PCV Drive Line Short to Ground at Power Supply Side (COM3) or All Driver Line short to Ground Simultaneously 523607-4 PRV Drive Line Short to Ground at Power Supply Side (COM3) or All Driver Line short to Ground Simultaneously 523608-2 High Pressure Delivery System Too High 523609-6 Coil Short in PCV 523610-6 Coil Short in PRV 523611-2 High Pressure Pump Too High 523612-5 Open Circuit of Harness or Coil in PCV Line 523612-5 Open Circuit of Harness of Coil in PCV Line 523613-5 Open Circuit of Harness or Coil in PRV Line 523616-2 No Communication with TULC Sensor 523617-2 No Communication with Pre NOx Sensor 523618-2 No Communication with Post NOx Sensor 523619-2 No Communication with Engine ECU 523620-2 ECU-ACU CAN Communication Error 523625-2 TSC1 Priority Reception Error 523626-2 SUB CPU Software Version Mismatch 523627-8 PCV Driving Circuit Error 523628-8 PRV Driving Circuit Error 523631-2 Invalid Intake MAF data per Cylinder 523632-2 EGR System Error 523700-13 EEPROM check sum error 523700-13 EEPROM Check Sum Error 523746-2 Key Switch/ Start Switch Failure 523780-3 Park Brake Position Sensor OORH 523780-4 Park Brake Position Sensor OORL 523859-3 Service Brake Pressure OORH 523859-4 Service Brake Pressure OORL 523860-3 Brake Pedal Position Sensor OORH 523860-4 Brake Pedal Position Sensor OORL 523920-3 REV1 Circuit Shorted High (Powershift Transmission Repair) 523920-4 REV1 Circuit OORL 523920-6 REV1 Circuit Current Too High (Powershift Transmission) 523925-3 Range1/FWD2/REV1/Return Coil Driver OORH (Powershift Transmission Repair) 523925-4 Range1/FWD2/REV1 Return Circuit OORL 523925-6 Range1/FWD2/REV1 Current Too High (Powershift Transmission) 523930-3 Clutch FWD1/Return Coil Driver OORH (Powershift Transmission Repair) 523930-4 Clutch FWD1/Return Circuit OORL 523930-6 Clutch FWD1 Current Too High (Powershift Transmission) 523958-3 Hydraulic Aux 1 Pressure OORH 523958-4 Hydraulic Aux 1 Pressure OORL 523959-3 Hydraulic Aux 2 Pressure OORH 523959-4 Hydraulic Aux 2 Pressure OORL 523977-3 Aux 2 Base/Rod Return Coil Driver OORH (Main Control Valve) 523977-4 Aux 2 Base/Rod Coil Driver OORL 523977-6 Aux 2 Base/Rod Current Too High (Main Control Valve) 523978-3 Aux 1 Base/Rod Return Coil Driver OORH (Main Control Valve) 523978-4 Aux 1 Base/Rod Coil Driver OORL 523978-6 Aux 1 Base/Rod Current Too High (Main Control Valve) 523986-3 Aux 3 Base/Rod Return Coil Driver OORH (Main Control Valve) 523986-4 Aux 3 Base/Rod Coil Driver OORL 523986-6 Aux 3 Base/Rod Current Too High (Main Control Valve) 524010-3 Hydraulic Tank Temperature Sensor OORH 524010-4 Hydraulic Tank Temperature Sensor OORL 524192-3 Spare Device Output (Active Low) 524192-4 Spare Device Output (Active Low) 524195-3 Yanmar Cold Start Relay Driver Output OORH 524195-4 Cold Start Relay Driver Output OORL 524197-2 DSC Fault — Engine Start/Stop Key Stuck 524198-2 DSC Fault — Aux Relay Control 3 Key 524199-2 DSC Fault — Aux Relay Control 2 Key 524200-2 DSC Fault — Aux Relay Control 1 Key 524201-2 DSC Fault — Rear Wiper Key Stuck 524202-2 DSC Fault — Unassigned Key Stuck 524203-2 DSC Fault — Front Wiper Key Stuck 524204-2 DSC Fault — Unassigned Key Stuck 524205-2 DSC Fault — Washer Key Stuck 524206-2 DSC Fault — First Gear Lockout Key Stuck 524207-2 DSC Fault — Worklight Key Stuck 524208-2 DSC Fault — Headlight Key Stuck 524209-2 DSC Fault — Power On/Off Key Stuck 524210-2 DSC Fault — Star Enter Key Stuck 524211-2 DSC Fault — Right Arrow Key Stuck 524212-2 DSC Fault — Left Arrow Key Stuck 524213-1 Horn Alarm Output Driver OC 524213-3 Horn Alarm Output Driver OORH 524213-4 Horn Alarm Output Driver OORL 524215-3 Throttle Actuator Coil Driver OORH 524215-6 Throttle Actuator Coil Driver OORL/STG 524219-3 Motion Output (Active high when truck is in motion) 524219-4 Motion Output (Active high when truck is in motion) 524220-3 Spare Device Output (Active High Display Controlled #3) 524220-4 Spare Device Output (Active High Display Controlled #3) 524221-3 Spare Device Output (Active High Display Controlled #2) 524221-4 Spare Device Output (Active High Display Controlled #2) 524222-3 Spare Device Output (Active Low Display Controlled #1) 524222-4 Spare Device Output (Active Low Display Controlled #1) 524223-0 XMSN Reverse Pressure Greater Than Commanded Pressure 524223-1 XMSN Reverse Pressure Less Than Commanded 524223-3 Transmission Reverse Pressure OORH 524223-4 Transmission Reverse Pressure OORL 524224-0 XMSN Forward 2 Pressure Greater Than Commanded Pressure 524224-1 XMSN Forward 2 Pressure Less Than Commanded 524224-3 Transmission Forward 2 Pressure OORH 524224-4 Transmission Forward 2 Pressure OORL 524225-0 XMSN Forward 1 Pressure Greater Than Commanded Pressure 524225-1 XMSN Forward 1 Pressure Less Than Commanded 524225-14 TOSS Sensor Dual Output Failure 524225-3 Transmission Forward 1 Pressure OORH 524225-4 Transmission Forward 1 Pressure OORL 524226-3 Hydraulic Anti-Stall Coil OORH 524226-4 Hydraulic Anti-Stall Coil OORL 524227-3 Manual Hydraulic Enable Valve Coil OORH 524227-4 Manual Hydraulic Enable Valve Coil OORL 524229-0 REV 1 Valve Pressure Auto High, Calibration Failure 524229-1 REV 1 Valve Pressure Auto Low, Calibration Failure 524230-3 Rear Work Lights Relay (RL7) Driver Output OORH 524230-4 Rear Work Lights Relay (RL7) Driver Output OORL 524235-3 Wet Disc Brake Temperature Sensor OORH 524235-4 Wet Disk Brake Temperature Sensor OORL 524236-14 VSM Memory Integrity Failure 524237-3 Front Wiper Motor Driver OORH 524237-4 Front Wiper Drive Command OORL 524238-3 Rear Wiper Motor Driver OORH 524238-4 Rear Wiper Drive Command OORL 524239 Hydraulic Filter 524240-3 Washer Pump Driver OORH 524240-4 Washer Pump Drive Command OORL 524241 Air Filter Restriction Switch 524285-6 Tilt Base/Rod Current Too High (Main Control Valve) 524286-31 ECU — ETB Driver Component Failure 5435-1 DEF Pump Failed to Prime (Circulate) 5435-12 DEF Pump Motor Uncontrollable 5435-3 DEF Pump Short to B(+) 5435-4 DEF Pump Short to Ground or Open Circuit 628-12 GM ECU Program Memory Checksum Error 628-12 Flash Checksum Failure 628-12 FLASH / Memory Checksum Failure 628-13 Engine Controller Memory Checksum Invalid 628-2 ECM Flash-ROM Abnormal 628-2 ACU FLASH ROM Error 628-2 ECM Flash-ROM Abnormality 630-12 GM ECU Code Checksum Error 630-12 Calibration Memory Failure 633-7 Pressure Limiter Opening Abnormal 633-7 High Pressure Fuel Pump Limiter Opening Abnormality 636-2 Crank Position Sensor Pulse Abnormal 636-2 Crank Position Sensor Pulse Count Abnormal 636-2 Crank Position Sensor (NE Sensor) Pulse Count Abnormality 636-4 Crank Position Sensor Loss of Pulse 636-7 NE — G Phase Shift (Crank — Cam Position Sensor) 636-7 Phase Gap with Camshaft (G Sensor) 636-8 Crank Position Sensor No Pulse 636-8 No Crank Position Sensor Pulse on Start 636-8 Crank Position Sensor (NE Sensor) No Pulse Input 639-12 CAN Tx or Rx Failure 639-13 CAN Address Conflict 651-3 GM Gas Drive Injector 1 Shorted To B+ 651-3 Injector 1 Open Circuit (Kubota) 651-5 GM Gas Drive Injector 1 Open Circuit 651-5 Cummins-Code 322 651-6 GM Gas Injector 1 Drive Circuit Shorted To Ground 651-6 Coil Short in 1st Cylinder Injector 652-3 GM Gas Drive Injector 2 Shorted To B+ 652-3 Injector 2 Open Circuit (Kubota) 652-5 GM Gas Drive Injector 2 Open Circuit 652-5 Cummins-Code 331 652-6 GM Gas Injector 2 Drive Circuit Shorted To Ground 652-6 Coil Short in 2nd Cylinder injector 653-3 GM Gas Drive Injector 3 Shorted To B+ 653-3 Injector 3 Open Circuit (Kubota) 653-5 GM Gas Drive Injector 3 Open Circuit 653-5 Cummins-Code 324 653-6 GM Gas Injector 3 Drive Circuit Shorted To Ground 653-6 Coil Short in 3rd Cylinder Injector 654-3 GM Gas Drive Injector 4 Shorted To B+ 654-3 Injector 4 Open Circuit (Kubota) 654-5 GM Gas Drive Injector 4 Open Circuit
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MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and

that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to

support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift

trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT

TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed

the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to

remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit

needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are

flammable. Be sure to follow the necessary safety precautions when handling these fuels and when

working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the

area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor

or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange background.

The CAUTION symbol and word are on yellow background.

SAFETY PRECAUTIONS

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