Коды ошибок ktm exc 300 tpi

  • Page 1
    200 XC‑W US 250 EXC EU 250 EXC AU 250 EXC Six Days EU 250 XC‑W US 300 EXC EU 300 EXC AU 300 EXC Six Days EU 300 EXC BR 300 XC‑W US 300 XC‑W Six Days US Art. no. 3213334en…
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    KTM accepts no liability for delivery options, deviations from illustrations and descriptions, misprints, and other errors.
  • Page 4: Table Of Contents

    Braking …………36 6.11 Electric starter button Stopping, parking……….37 (All 200/250/300 EU/US models, Transport …………37 300 EXC BR)……….15 Refueling …………38 6.12 Electric starter button (EXC AU) ……. 15 10 SERVICE SCHEDULE ……….39 6.13 Overview of indicator lamps (All EXC models) ..15 10.1…

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    12.9 Removing the lower triple clamp 13.9 Checking the free travel of foot brake lever ..85 (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 13.10 Adjusting the basic position of the foot brake 300 XC‑W US)……….56 lever …………
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    250 EXC AU ……….132 22.10.7 250 XC‑W US……….. 132 22.10.8 300 EXC EU, 300 EXC Six Days EU … 132 22.10.9 300 EXC AU ……….133 22.10.10 300 EXC BR ……….133 22.10.11 300 XC‑W US, 300 XC‑W Six Days US..133…
  • Page 7: Means Of Representation

    All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your own safety, have these jobs performed by an authorized KTM workshop. There, your motorcycle will be opti- mally cared for by specially trained experts using the specialist tools required.

  • Page 8: Safety Advice

    Use definition — intended use (All EXC models) KTM sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles comply with currently valid regulations and categories of the top international motorsport organizations.

  • Page 9: Safe Operation

    Keep the Owner’s Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions on the material you read, please contact an authorized KTM dealer.

  • Page 10: Important Notes

    Guarantee, warranty The work prescribed in the service schedule must be carried out by an authorized KTM workshop only and confirmed in the customer’s Service & Warranty Booklet and in the KTM Dealer.net; otherwise, all warranty claims will be void. No warranty claims can be consid- ered for damage resulting from manipulations and/or alterations to the vehicle.

  • Page 11: View Of Vehicle

    VIEW OF VEHICLE View of vehicle, front left (example) 102249-10 Hand brake lever ( p. 13) Light switch ( p. 14) Kill switch ( p. 13) Turn signal switch ( p. 14) Horn button ( p. 14) Kill switch ( p.

  • Page 12: View Of Vehicle, Rear Right (Example)

    VIEW OF VEHICLE View of vehicle, rear right (example) 102250-10 Filler cap Throttle grip ( p. 13) Chassis number ( p. 11) Kick starter ( p. 18) Foot brake lever ( p. 18) Level viewer for brake fluid, rear…

  • Page 13: Serial Numbers

    SERIAL NUMBERS Chassis number  The chassis number is stamped on the right side of the steering head. 401946-10 Type label The type label  is fixed to the front of the steering head. 401946-10 Key number (All EXC models) …

  • Page 14: Shock Absorber Part Number

    SERIAL NUMBERS Shock absorber part number  The shock absorber part number is stamped on the top of the shock absorber above the adjusting ring on the engine side. 0 0 1 401948-10…

  • Page 15: Controls

    CONTROLS Clutch lever (All 125/200 models)  The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. 102251-10 (All 250/300 models)  The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting.

  • Page 16: Kill Switch (All Xc-W Models)

    CONTROLS Kill switch (All XC-W models)  The kill switch is fitted on the left side of the handlebar. Possible states in basic position – In this position, the ignition circuit is closed and • Kill switch the engine can be started. pressed –…

  • Page 17: Emergency Off Switch (Exc Au)

    Ignition on – In this position, the ignition circuit is closed, and the engine can be started. 602728-10 6.11 Electric starter button (All 200/250/300 EU/US models, 300 EXC BR) The electric starter button  is fitted on the right side of the handlebar.

  • Page 18: Opening The Filler Cap

    CONTROLS 6.15 Opening the filler cap Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –…

  • Page 19: Fuel Tap

    CONTROLS 6.17 Fuel tap The fuel tap is on the left side of the fuel tank.  Tap handle on the fuel tap is used to open or close the supply of fuel to the carbu- retor. Possible states Fuel supply closed OFF – Fuel cannot flow from the fuel tank to the carburetor. •…

  • Page 20: Kick Starter

    CONTROLS 6.20 Kick starter  Kick starter is fitted on the right side of the engine. The top part of the kick starter pivots. Info 0 0 1 Before riding, swing the top part of the kick starter inward toward the engine. 401954-10 6.21 Foot brake lever…

  • Page 21: Locking The Steering (All Exc Models)

    CONTROLS 6.24 Locking the steering (All EXC models) Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. – Park the vehicle. – Turn the handlebar as far as possible to the right. –…

  • Page 22: Speedometer

    SPEEDOMETER Speedometer overview – Press the button to control different functions. – Press the button to control different functions. Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. 401761-01 Activation and test Activating the speedometer The speedometer is activated when one of the buttons is pressed or an impulse comes from the wheel speed sensor.

  • Page 23: Setting The Speedometer Functions

    SPEEDOMETER Setting the speedometer functions Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. Condition The motorcycle is stationary. – Repeatedly press the button briefly until H appears at the bottom right of the display.

  • Page 24: Display Mode Speed (Speed)

    SPEEDOMETER – Repeatedly press the button briefly until LAP appears at the bottom right of the display. – Briefly press the button LAP 1 appears on the left side of the display. – The laps 1–10 can be viewed with the button –…

  • Page 25: Setup Menu

    SPEEDOMETER Setup menu Condition • The motorcycle is stationary. – Repeatedly press the button briefly until H appears at the bottom right of the display. – Press the button for 2–3 seconds. The Setup menu displays the active functions. Info Repeatedly press the button briefly until the desired function is reached.

  • Page 26: Display Mode Speed/Clk (Time)

    SPEEDOMETER 7.11 Display mode SPEED/CLK (time) – Repeatedly press the button briefly until CLK appears at the bottom right of the display. The time is shown in display mode CLK. Press the button The display changes to the Setup menu of the clock. for 2–3 seconds.

  • Page 27: Viewing The Lap Time

    SPEEDOMETER 7.14 Viewing the lap time Condition • The motorcycle is stationary. – Repeatedly press the button briefly until LAP appears at the bottom right of the display. – Briefly press the button Press the button The stop watch and the lap time are reset. for 2–3 seconds.

  • Page 28: Display Mode Speed/Tr2 (Trip Master 2)

    SPEEDOMETER 7.17 Display mode SPEED/TR2 (trip master 2) – Repeatedly press the button briefly until TR2 appears at the top right of the dis- play. TR2 (trip master 2) runs constantly and counts up to 999.9. Press the button Clears the values TR2 and A2. for 2–3 seconds.

  • Page 29: Display Mode Speed/A2 (Average Speed 2)

    SPEEDOMETER 7.20 Display mode SPEED/A2 (average speed 2) – Repeatedly press the button briefly until A2 appears at the top right of the dis- play. A2 (average speed 2) shows the average speed on the basis of the current speed if the stop watch S2 (stop watch 2) is running.

  • Page 30: Table Of Functions

    SPEEDOMETER 7.23 Table of functions Display Press the but- Briefly press the Press the but- Briefly press the Wait 3–5 sec- Wait 10–12 sec- for 2–3 button for 2–3 button onds onds seconds. seconds. Display mode The display Next display No function No function SPEED/H (service…

  • Page 31: Table Of Conditions And Menu Activation

    SPEEDOMETER 7.24 Table of conditions and menu activation Display The motorcycle is Menu can be acti- stationary. vated Display mode SPEED/H (service hours) • Setup menu • Setting the unit of measurement • Setting the clock • Display mode SPEED/LAP (lap time) •…

  • Page 32: Preparing For Use

    When using your motorcycle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-delivery inspection work has been carried out by an authorized KTM workshop. You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover.

  • Page 33: Running In The Engine

    PREPARING FOR USE – Hold the handlebar firmly with both hands and keep your feet on the footrests when riding. – If you carry any baggage, make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight dis- tribution between the front and rear wheels.

  • Page 34: Preparations For Riding On Dry Sand

    Info Read the KTM PowerParts installation instructions. – Adjust the carburetor jetting and setting. Info 600871-01 Your authorized KTM workshop can recommend the right carburetor tuning. – Clean the chain. Chain cleaner ( p. 144) – Mount the steel sprocket.

  • Page 35: Preparations For Riding On Wet And Muddy Surfaces

    Info Read the KTM PowerParts installation instructions. – Adjust the carburetor jetting and setting. Info 600870-01 Your authorized KTM workshop can recommend the right carburetor tuning. – Clean the chain. Chain cleaner ( p. 144) – Mount the steel sprocket.

  • Page 36: Preparing For Riding At Low Temperatures Or In Snow

    Mount the rain cover for the air filter. Rain cover for air filter (59006021000) Info Follow the KTM PowerParts mounting instructions. – Adjust the carburetor jetting and setting. Info 600870-01 Your authorized KTM workshop can recommend the right carburetor tuning.

  • Page 37: Riding Instructions

    RIDING INSTRUCTIONS Checks and maintenance work when preparing for use Info Before riding the vehicle, always check its condition and operating safety. The vehicle must be in perfect technical condition when used. – Check the gear oil level. ( p. 111) –…

  • Page 38: Start Off

    Do not change into a low gear at high engine speed. The engine races and the rear wheel can lock up. Info If you hear unusual noises while riding, stop immediately, switch off the engine, and contact an authorized KTM workshop. First gear is used for starting off or for steep inclines.

  • Page 39: Stopping, Parking

    RIDING INSTRUCTIONS – On sandy, wet or slippery surfaces, use the rear brake. – Braking should always be completed before you go into a bend. Change down to a lower gear appropriate to your road speed. Stopping, parking Warning Risk of misappropriation Usage by unauthorized persons. –…

  • Page 40: Refueling

    Super unleaded, type C (ROZ 95/RON 300 EXC BR) 95/PON 91 mixed with 2-stroke engine 400382-10 oil, 1:60) ( p. 142) (300 EXC BR) Total fuel tank 10 l (2.6 US gal) Super unleaded (95 octane) mixed capacity, approx. with 2-stroke engine oil (1:60) (EXC AU, XC‑W,…

  • Page 41: Service Schedule

    ● ● Check the idle. ● ● Final check: Check the vehicle for safe operation and take a test ride. ● ● Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet. ● Periodic interval…

  • Page 42: Service Work (As Additional Order)

    SERVICE SCHEDULE 10.2 Service work (as additional order) Annually Every 80 operating hours/every 40 operating hours when used for motorsports Every 40 operating hours Once after 10 operating hours ● Change the front brake fluid. ● Change the rear brake fluid. ●…

  • Page 43: Tuning The Chassis

    Caution Danger of accidents Disassembly of pressurized parts can lead to injury. – The shock absorber is filled with high density nitrogen. Adhere to the description provided. (Your authorized KTM workshop will be glad to help.) Info The low-speed setting can be seen during the slow to normal compression of the shock absorber.

  • Page 44: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    Caution Danger of accidents Disassembly of pressurized parts can lead to injury. – The shock absorber is filled with high density nitrogen. Adhere to the description provided. (Your authorized KTM workshop will be glad to help.) Info The high-speed setting can be seen during the fast compression of the shock absorber.

  • Page 45: Measuring The Sag Of The Unloaded Rear Wheel

    TUNING THE CHASSIS –  Turn adjusting screw clockwise up to the last perceptible click. Info  Do not loosen nut – Turn counterclockwise by the number of clicks corresponding to the shock absorber type. Guideline (All 125/200 models) B00792-10 Rebound damping Comfort 28 clicks…

  • Page 46: Checking The Riding Sag Of The Shock Absorber

    Caution Danger of accidents Disassembly of pressurized parts can lead to injury. – The shock absorber is filled with high density nitrogen. Adhere to the description provided. (Your authorized KTM workshop will be glad to help.) Info Before changing the spring preload, make a note of the present setting, e.g., by measuring the length of the spring.

  • Page 47: Adjusting The Riding Sag

    TUNING THE CHASSIS Info Depending on the static sag and/or the riding sag, it may be necessary to increase or decrease the spring preload. –  Tighten screw Guideline Screw, shock absorber adjusting ring 5 Nm (3.7 lbf ft) Finishing work –…

  • Page 48: Adjusting The Compression Damping Of The Fork

    Guideline (125 EXC EU, all 200 models) Compression damping Comfort 22 clicks Standard 20 clicks Sport 18 clicks (250/300 EXC EU/AU, XC-W US, 300 EXC BR) Compression damping Comfort 22 clicks Standard 20 clicks Sport 18 clicks Info Turn clockwise to increase damping; turn counterclockwise to reduce damping.

  • Page 49: Adjusting The Rebound Damping Of The Fork

    (125 EXC EU, 200 EXC EU, 200 EXC AU) 102256-10 Rebound damping Comfort 20 clicks Standard 18 clicks Sport 16 clicks (250/300 EXC EU, 250/300 EXC AU) Rebound damping Comfort 20 clicks Standard 18 clicks Sport 16 clicks Info Turn clockwise to increase damping; turn counterclockwise to reduce damping.

  • Page 50: Adjusting The Spring Preload Of The Fork (Exc, Xc-W)

    Standard 12 clicks Sport 10 clicks Info Turn clockwise to increase damping; turn counterclockwise to reduce damping. (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) – Turn adjusting screws  clockwise all the way. Info …

  • Page 51: Handlebar Position

    Basically, however, you should set the rebound damping higher with a higher spring preload. (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) – Turn the adjusting screws counterclockwise all the way. Info Make the same adjustment on both fork legs.

  • Page 52: Adjusting The Handlebar Position

    TUNING THE CHASSIS (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US)  On the upper triple clamp, there are two holes at a distance of to each other. Hole distance A 15 mm (0.59 in) …

  • Page 53
    TUNING THE CHASSIS (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) –  Remove screws . Take off the handlebar clamps. Remove the handlebar and lay it to one side. Info Cover the components to protect them against damage.
  • Page 54: Service Work On The Chassis

    Any excess pressure escapes from the interior of the fork. – Tighten the bleeder screws. 102259-10 (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) –  Release bleeder screws Any excess pressure escapes from the interior of the fork.

  • Page 55: Cleaning The Dust Boots Of The Fork Legs

    SERVICE WORK ON THE CHASSIS (Six Days) –  Release bleeder screws Any excess pressure escapes from the interior of the fork. – Tighten the bleeder screws. 602754-10 Finishing work – Remove the motorcycle from the lift stand. ( p. 52) 12.4 Cleaning the dust boots of the fork legs Preparatory work…

  • Page 56: Installing The Fork Protector

    . Take out the left fork leg. –  Loosen screws . Take out the right fork leg. 102262-10 (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) –  Loosen screws . Remove the fork leg on the left. –…

  • Page 57: Installing The Fork Legs

     Position bleeder screws toward the front. 102263-10 (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) – Position the fork legs. Info Grooves are milled into the side of the upper end of the fork legs. The second milled groove (from the top) must be flush with the top edge of the upper triple clamp.

  • Page 58: Removing The Lower Triple Clamp (200 Xc-W Us, 250 Xc-W Us, 300 Exc Br, 300 Xc-W Us)

    – Check the headlight setting. ( p. 100) 12.9 Removing the lower triple clamp (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) Preparatory work – Raise the motorcycle with the lift stand. ( p. 52) –…

  • Page 59: Removing The Lower Triple Clamp (Exc Eu, Exc Six Days, Exc Eu/Au, Six Days)

    Remove the upper steering head bearing. 602735-10 12.11 Installing the lower triple clamp (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) Main work – Clean the bearing and sealing elements, check for damage, and grease. High viscosity grease ( p.

  • Page 60
    SERVICE WORK ON THE CHASSIS – Position the fork legs. Info Grooves are milled into the side of the upper end of the fork legs. The sec- ond milled groove (from the top) must be flush with the top edge of the upper triple clamp.
  • Page 61: Installing The Lower Triple Clamp (Exc Eu, Exc Six Days, Exc Eu/Au, Six Days)

    SERVICE WORK ON THE CHASSIS Finishing work – Mount the handlebar cushion. – Install the front fender. ( p. 65) – Install the front wheel. p. 90) – Refit the headlight mask with the headlight. ( p. 98) – Check that the wiring harness, throttle cables and brake and clutch lines can move freely and are routed correctly.

  • Page 62
    SERVICE WORK ON THE CHASSIS –  Tighten screws Guideline Screw, bottom triple clamp 15 Nm (11.1 lbf ft) 102275-10 –  Tighten screw Guideline Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft) 102276-10 –  Mount and tighten screw Guideline Screw, top steering stem 17 Nm…
  • Page 63
    SERVICE WORK ON THE CHASSIS (Six Days) – Clean the bearing and sealing elements, check for damage, and grease. High viscosity grease ( p. 144) – Insert the lower triple clamp with the steering stem. Mount the upper steering head bearing. –…
  • Page 64: Checking The Play Of The Steering Head Bearing

    Danger of accidents Unstable vehicle handling from incorrect steering head bearing play. – Adjust the steering head bearing play without delay. (Your authorized KTM workshop will be glad to help.) Info If the bike is ridden with play in the steering head bearing, the bearing and the bearing seats in the frame can become dam- aged over time.

  • Page 65: Adjusting The Play Of The Steering Head Bearing

    SERVICE WORK ON THE CHASSIS Main work – Move the handlebar to the straight-ahead position. Move the fork legs to and fro in the direction of travel. No play should be noticeable in the steering head bearing. » If there is noticeable play present: –…

  • Page 66: Greasing The Steering Head Bearing

    SERVICE WORK ON THE CHASSIS (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) –   Loosen screws –  Loosen and retighten screw Guideline Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft) –…

  • Page 67: Installing The Front Fender

    SERVICE WORK ON THE CHASSIS 12.17 Installing the front fender Main work –  Position the front fender. Mount and tighten screws Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) B02156-10 –  Mount and tighten screws Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) B02155-11 Finishing work…

  • Page 68: Removing The Seat

    SERVICE WORK ON THE CHASSIS Guideline Screw, bottom shock 80 Nm Loctite ® 2701™ absorber (59 lbf ft) Info The heim joint for the shock absorber at the swing arm is Teflon coated. It must not be lubricated with grease or with other lubricants. Lubricants dissolve the Teflon coating, thereby drastically reducing the service life.

  • Page 69: Removing The Air Filter Box Lid

    SERVICE WORK ON THE CHASSIS –  Mount and tighten screw of the seat fixation. Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) B00817-10 12.22 Removing the air filter box lid – Pull off the air filter box lid in area …

  • Page 70: Installing The Air Filter

    SERVICE WORK ON THE CHASSIS 12.25 Installing the air filter Main work – Mount the clean air filter on the air filter support. – Grease the air filter in area  Long-life grease ( p. 144) 301262-10 –  Insert both parts together, position them and fasten them using air filter holder The arrow of marking UP faces up.

  • Page 71: Sealing The Air Filter Box

    SERVICE WORK ON THE CHASSIS 12.27 Sealing the air filter box Preparatory work – Remove the air filter box lid. ( p. 67) Main work –  Seal the air filter box in the marked area 401527-10 Finishing work – Install the air filter box lid.

  • Page 72: Removing The Fuel Tank

    SERVICE WORK ON THE CHASSIS Main work –  Remove screws –  Pull out inner tube –  Remove glass fiber yarn filling from the inner tube. – Clean the parts that need to be reinstalled and check for damage. –…

  • Page 73: Installing The Fuel Tank

    SERVICE WORK ON THE CHASSIS –  Pull both spoilers off of the sides of the radiator bracket and lift off the fuel tank. 602721-10 12.32 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components.

  • Page 74: Checking The Chain For Dirt

    SERVICE WORK ON THE CHASSIS 12.33 Checking the chain for dirt – Check the chain for heavy soiling. » If the chain is very dirty: – Clean the chain. ( p. 72) 400678-01 12.34 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces their grip. –…

  • Page 75: Adjusting The Chain Tension

    SERVICE WORK ON THE CHASSIS Main work – Pull the chain at the end of the chain sliding piece upward to measure chain ten-  sion Info  The bottom chain section must be taut. When the chain guard is mounted, it must be possible to pull up the chain …

  • Page 76: Checking The Chain, Rear Sprocket, Engine Sprocket And Chain Guide

    SERVICE WORK ON THE CHASSIS 12.37 Checking the chain, rear sprocket, engine sprocket and chain guide Preparatory work – Raise the motorcycle with the lift stand. ( p. 52) Main work – Shift gear to neutral. – Check the rear sprocket and engine sprocket for wear. »…

  • Page 77: Checking The Frame

    If the frame exhibits cracking or deformation due to a mechanical impact: – Change the frame. Info A frame that has been damaged due to a mechanical impact must be replaced. Repair of the frame is not authorized by KTM. 401347-01…

  • Page 78: Checking The Swingarm

    If the swingarm shows signs of damage, cracking, or deformation: – Change the swingarm. Info A damaged swingarm must always be changed. Repair of the swingarm is not authorized by KTM. 401341-01 12.40 Checking the routing of the throttle cable Preparatory work –…

  • Page 79: Checking The Rubber Grip

    SERVICE WORK ON THE CHASSIS 12.41 Checking the rubber grip – Check the rubber grips on the handlebar for damage and wear and to ensure they are firmly seated. » If a rubber grip is damaged, worn, or loose: – Change and secure the rubber grip.

  • Page 80: Checking/Correcting The Fluid Level Of The Hydraulic Clutch

    SERVICE WORK ON THE CHASSIS 12.44 Checking/correcting the fluid level of the hydraulic clutch Info The fluid level rises with increasing wear of the clutch lining discs. (All 125/200 models) – Move the clutch fluid reservoir mounted on the handlebar to a horizontal posi- tion.

  • Page 81
    SERVICE WORK ON THE CHASSIS –  Fill bleeding syringe with the appropriate hydraulic fluid. Bleed syringe (50329050000) Hydraulic fluid (15) ( p. 142) – On the slave cylinder of the clutch, remove bleeder screw  and mount bleed-  ing syringe B02164-10 –…
  • Page 82: Removing The Engine Guard

    SERVICE WORK ON THE CHASSIS 12.46 Removing the engine guard –  Turn quick release counterclockwise until it disengages. Remove the engine guard. B01204-10 12.47 Installing the engine guard – Attach the engine guard at the back of the frame and swing it up at front. –…

  • Page 83: Brake System

    BRAKE SYSTEM 13.1 Checking the free travel of the hand brake lever Warning Danger of accidents Brake system failure. – If there is no free travel on the hand brake lever, pressure builds up on the front brake circuit. The front brake can fail due to overheating.

  • Page 84: Checking The Brake Discs

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be glad to help.) – Move the brake fluid reservoir mounted on the handlebar to a horizontal position.

  • Page 85: Checking The Front Brake Linings

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be glad to help.) Warning Environmental hazard Hazardous substances cause environmental damage.

  • Page 86: Changing The Front Brake Linings

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs.

  • Page 87: Checking The Free Travel Of Foot Brake Lever

    BRAKE SYSTEM –   Check that leaf spring in the brake caliper and sliding plate in the brake caliper support are seated correctly. 100397-01 – Insert the new brake linings, insert the pin, and mount the cotter pins. Info Always change the full set of brake linings.

  • Page 88: Checking The Rear Brake Fluid Level

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be glad to help.) – Stand the vehicle upright.

  • Page 89: Adding Brake Fluid For The Rear Brake

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be glad to help.) Warning Environmental hazard Hazardous substances cause environmental damage.

  • Page 90: Changing The Brake Linings Of The Rear Brake

    Warning Danger of accidents Reduced braking efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Reduced braking efficiency due to use of non-approved brake linings.

  • Page 91
    BRAKE SYSTEM –   Check that leaf spring in the brake caliper and sliding plate in the brake caliper support are seated correctly. 100407-10 – Insert the new brake linings, insert the pin, and mount the cotter pins. Info Always change the brake linings in pairs.
  • Page 92: Wheels, Tires

    WHEELS, TIRES 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with the lift stand. ( p. 52) Main work – Press the brake caliper onto the brake disc by hand in order to push back the brake pistons.

  • Page 93: Removing The Rear Wheel

    WHEELS, TIRES (Six Days) –   Align the brake disc guard so that gaps are the same size. M01022-10 –  Mount and tighten screw Guideline Screw, front wheel spindle M20x1.5 35 Nm (25.8 lbf ft) – Operate the hand brake lever several times until the brake linings are lying correctly against the brake disc.

  • Page 94: Installing The Rear Wheel

    Checking the tire condition Info Only mount tires approved and/or recommended by KTM. Other tires could have a negative effect on handling characteristics. The type, condition and air pressure of the tires all have an important impact on the handling characteristics of the motorcycle.

  • Page 95: Checking The Tire Air Pressure

    Danger of accidents Instable handling due to incorrect spoke tension. – Ensure that the spoke tension is correct. (Your authorized KTM workshop will be glad to help.) Info A loose spoke causes wheel imbalance and rapidly leads to more loose spokes.

  • Page 96
    WHEELS, TIRES – Briefly strike each spoke with the tip of a screwdriver. Info The tone frequency depends on the length of the spoke and the spoke diam- eter. If you hear different tone frequencies from different spokes of equal length and diameter, this is an indication of different spoke tensions.
  • Page 97: Electrical System

    Main work – Insert the battery into the battery compartment with the terminals facing to the front. (All 200/250/300 EU/AU/US models) Battery (YTX4L-BS) ( p. 125) (300 EXC BR) Battery (YTX5L-BS) ( p. 125) –  Attach rubber band –…

  • Page 98: Recharging The Battery (All 200/250/300 Models)

    – Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly manner. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.

  • Page 99: Changing The Main Fuse (All 200/250/300 Models)

    ELECTRICAL SYSTEM 15.4 Changing the main fuse (All 200/250/300 models) Warning Fire hazard The electrical system can be overloaded if the wrong fuses are used. – Use only fuses with the prescribed amperage. Never bypass or repair fuses. Info The main fuse protects all power consumers of the vehicle. It is located in the starter relay housing under the air filter box cover.

  • Page 100: Removing The Headlight Mask With The Headlight

    ELECTRICAL SYSTEM 15.5 Removing the headlight mask with the headlight – Switch off all power consumers and switch off the engine. –  Remove screw and take off the clamp. –  Release rubber straps . Slide the headlight mask up and swing it forward. 602762-10 (All EXC models) –…

  • Page 101: Changing The Headlight Bulb

    ELECTRICAL SYSTEM –  Position the headlight mask and fix it with rubber straps The holding lugs engage. – Position the brake line and wiring harness. Put the clamp on and mount and  tighten screw 602762-11 Finishing work – Check the headlight setting.

  • Page 102: Checking The Headlight Setting

    ELECTRICAL SYSTEM Main work – Remove the screw on the rear of the turn signal housing. – Carefully remove turn signal glass  –  Lightly squeeze orange cap in the area of the holding lugs and take it off. –…

  • Page 103: Changing The Speedometer Battery

    ELECTRICAL SYSTEM 15.11 Changing the speedometer battery Preparatory work – Remove the headlight mask with the headlight. ( p. 98) Main work –  Remove screws – Pull the speedometer upward out of the holder. 602746-10 –  Using a coin, turn protection cap all the way counterclockwise and remove it.

  • Page 104: Cooling System

    COOLING SYSTEM 16.1 Cooling system (All 125/200 models)  Water pump in the engine circulates the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap  . This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunctions.

  • Page 105: Checking The Coolant Level

    COOLING SYSTEM 16.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the engine and cooling system to cool down.

  • Page 106: Refilling With Coolant

    COOLING SYSTEM (All 250/300 models) –   Remove screw . Take off radiator cap – Completely drain the coolant. –  Mount and tighten screw with a new seal ring. Guideline Drain plug, water pump cover M10x1 15 Nm (11.1 lbf ft) B02168-11 16.5…

  • Page 107
    COOLING SYSTEM – Place the vehicle back on a level surface. – Fill the radiator completely with coolant. – Mount radiator cap  – Run the engine until it is warm. M00597-10 Finishing work – Check the coolant level. ( p.
  • Page 108: Tuning The Engine

    TUNING THE ENGINE 17.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Move the handlebar to the straight-ahead position. Move the throttle grip back- wards and forwards to ascertain the play in the throttle cable. Play in throttle cable 3……

  • Page 109: Carburetor — Adjusting The Idle Speed

    Open 3.5 turns Idle air adjusting screw (250 EXC EU, 250 EXC Six Days EU) Open 1.5 turns Idle air adjusting screw (300 EXC EU, 300 EXC Six Days EU) Open 1.75 turns – Run the engine until warm. Guideline ≥…

  • Page 110: Emptying The Carburetor Float Chamber

    TUNING THE ENGINE –  Adjust the idle speed with adjusting screw Guideline Choke function deactivated – The choke lever is pushed in all the way. ( p. 17) Idle speed 1,400… 1,500 rpm –  Turn idle air adjusting screw slowly in a clockwise direction until the idle speed begins to fall.

  • Page 111: Checking The Basic Position Of The Shift Lever

    TUNING THE ENGINE 17.6 Checking the basic position of the shift lever –  Sit on the vehicle in the riding position and determine the distance between the upper edge of your boot and the shift lever. Distance between shift lever and upper 10……

  • Page 112
    TUNING THE ENGINE Main work –  Remove screws 102296-10 –     Take cap , adjusting spring , auxiliary spring , and spring insert out of the clutch cover. – Pull both springs off of the spring insert. B00056-11 –…
  • Page 113: Service Work On The Engine

    SERVICE WORK ON THE ENGINE 18.1 Checking the gear oil level Info The gear oil level must be checked while the engine is cold. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work (All 125/200 models) –…

  • Page 114: Draining The Gear Oil

    SERVICE WORK ON THE ENGINE 18.3 Draining the gear oil Warning Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden. – Wear appropriate protective clothing and safety gloves. In case of burns, rinse immediately with lukewarm water. Warning Environmental hazard Hazardous substances cause environmental damage.

  • Page 115: Adding Gear Oil

    SERVICE WORK ON THE ENGINE Main work –  Remove filler plug and fill up with gear oil. 0 0 1 Gear oil 0.70 l (0.74 qt.) Engine oil (15W/50) ( p. 141) (All 125/200 models) Gear oil 0.80 l (0.85 qt.) Engine oil (15W/50) ( p.

  • Page 116
    SERVICE WORK ON THE ENGINE (All 250/300 models) Screw, gear oil level check 10 Nm (7.4 lbf ft) –  Mount and tighten filler plug Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death. –…
  • Page 117: Cleaning, Care

    CLEANING, CARE 19.1 Cleaning the motorcycle Note Material damage Damage and destruction of components by high-pressure cleaning equipment. – When cleaning the vehicle with a pressure cleaner, do not point the water jet directly onto electrical components, connectors, cables, bearings, etc. Maintain a minimum distance of 60 cm between the nozzle of the pressure cleaner and the component. Excessive pressure can cause malfunctions or destroy these parts.

  • Page 118: Checks And Maintenance Steps For Winter Operation

    CLEANING, CARE 19.2 Checks and maintenance steps for winter operation Info If the motorcycle is used in the winter, salt can be expected on the roads. Precautions need to be taken against road salt corro- sion. If the vehicle was operated in road salt, clean it with cold water after riding. Warm water would enhance the corrosive effects of salt.

  • Page 119: Storage

    – Store the vehicle in a dry location that is not subject to large fluctuations in tem- perature. Info KTM recommends raising the motorcycle. – Raise the motorcycle with the lift stand. ( p. 52) – Cover the vehicle with a tarp or cover that is permeable to air.

  • Page 120: Troubleshooting

    TROUBLESHOOTING Faults Possible cause Action – The engine cannot be cranked (elec- Operating error Carry out the start procedure. ( p. 35) tric starter) – Battery discharged Recharge the battery. p. 96) (All 200/250/300 models) – Check the charging voltage. –…

  • Page 121
    TROUBLESHOOTING Faults Possible cause Action – Engine stalls or is popping into the Engine takes in bad air Check the intake flange and carburetor for carburetor tightness. – The connector or ignition coil is loose Clean the connector and treat it with contact or oxidized spray.
  • Page 122: Technical Data

    TECHNICAL DATA 22.1 Engine 22.1.1 All 125 models Design 1-cylinder 2-stroke engine, water-cooled, with reed intake and exhaust control Displacement 124.8 cm³ (7.616 cu in) Stroke 54.5 mm (2.146 in) Bore 54 mm (2.13 in) Crankshaft bearing 1 grooved ball bearing/1 roller bearing Conrod bearing Needle bearing Piston pin bearing…

  • Page 123: All 250 Models

    TECHNICAL DATA 6th gear 22:20 Ignition Contactless controlled fully electronic ignition with digital igni- tion adjustment, type Kokusan Spark plug NGK BR 8 EG Spark plug electrode gap 0.60 mm (0.0236 in) Starting aid Kick starter and electric starter 22.1.3 All 250 models Design 1-cylinder 2-stroke engine, water-cooled, with reed intake and…

  • Page 124: Engine Tightening Torques

    TECHNICAL DATA Gearbox 6-gear, claw shifted Transmission ratio 1st gear 14:32 2nd gear 16:26 3rd gear 20:25 4th gear 22:23 5th gear 25:22 6th gear 26:20 Ignition Contactless controlled fully electronic ignition with digital igni- tion adjustment, type Kokusan Spark plug NGK BR 7 ES Spark plug electrode gap 0.60 mm (0.0236 in)

  • Page 125: All 250/300 Models

    TECHNICAL DATA – Axle for control flap, exhaust control Step 1 3 Nm (2.2 lbf ft) Step 2 (loosen, counter- clockwise) 1/4 turn – Nut, cylinder base 30 Nm (22.1 lbf ft) Screw, kick starter 25 Nm (18.4 lbf ft) Loctite ®…

  • Page 126: Capacities

    Super unleaded (95 octane) mixed with 2-stroke engine oil approx. (EXC EU, (1:60) ( p. 142) (EXC EU, EXC Six Days) EXC Six Days, 300 EXC BR) Super unleaded, type C (ROZ 95/RON 95/PON 91 mixed with 2-stroke engine oil, 1:60) ( p. 142) (300 EXC BR) Total fuel tank capacity, 10 l (2.6 US gal)

  • Page 127: Electrical System

    TECHNICAL DATA Secondary ratio (All 250/300 EXC EU/AU models) 14:50 (13:50) Secondary ratio (All 250/300 XC-W models) 13:50 Secondary ratio (300 EXC BR) 13:52 Chain 5/8 x 1/4″ Rear sprockets available 38, 40, 42, 45, 48, 49, 50, 51, 52 Steering head angle 63.5°…

  • Page 128: Tires

    Fork oil per fork leg 610 ml (20.62 fl. oz.) Fork oil (SAE 4) (48601166S1) ( p. 141) 22.7.2 250/300 EXC EU/AU, XC-W US, 300 EXC BR Fork part number 14.18.7P.63 WP Performance Systems Up Side Down 4860 MXMA PA Fork…

  • Page 129: Exc Six Days Eu

    TECHNICAL DATA Comfort 20 clicks Standard 18 clicks Sport 16 clicks Spring preload — Preload Adjuster Comfort 0 turns Standard 0 turns Sport 1 turn Spring length with preload spacer(s) Weight of rider: 65… 75 kg (143… 165 lb.) 510 mm (20.08 in) Weight of rider: 75……

  • Page 130: Shock Absorber

    TECHNICAL DATA Spring rate Weight of rider: 65… 75 kg (143… 165 lb.) 4.0 N/mm (22.8 lb/in) Weight of rider: 75… 85 kg (165… 187 lb.) 4.2 N/mm (24 lb/in) Weight of rider: 85… 95 kg (187… 209 lb.) 4.4 N/mm (25.1 lb/in) Fork length 932 mm (36.69 in) Air chamber length…

  • Page 131: Chassis Tightening Torques

    – Screw, bottom triple clamp 15 Nm (11.1 lbf ft) (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) – Screw, bottom triple clamp (EXC EU, 15 Nm (11.1 lbf ft) EXC Six Days, EXC EU/AU, Six Days) –…

  • Page 132
    TECHNICAL DATA – Screw, top steering stem 20 Nm (14.8 lbf ft) (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US) Loctite ® 243™ Screw, top steering stem (EXC EU, 17 Nm (12.5 lbf ft) EXC Six Days, EXC EU/AU, Six Days) –…
  • Page 133: Carburetor

    TECHNICAL DATA 22.10 Carburetor 22.10.1 All 125 models Carburetor type KEIHIN PWK 36S AG Carburetor identification number FK125 Needle position 4th position from top Jet needle N84I (N1EF / N1EG) Main jet 100 (172/175) Idling jet 38×38 (42/45) Starting jet 50 (85) Idle air adjusting screw Open…

  • Page 134: 22.10.5 250 Exc Eu, 250 Exc Six Days Eu

    Starting jet Idle air adjusting screw Open 2.0 turns Throttle slide 7 with cut-out Slide stop 22.10.8 300 EXC EU, 300 EXC Six Days EU Carburetor type KEIHIN PWK 36S AG Carburetor identification number FK029 Needle position 2nd position from top…

  • Page 135: 22.10.9 300 Exc Au

    TECHNICAL DATA Open 1.75 turns Throttle slide 7 with cut-out Slide stop Present 22.10.9 300 EXC AU Carburetor type KEIHIN PWK 36S AG Carburetor identification number 3600 Needle position 1. Position from top Jet needle N3CJ (N8RG / N8RH / N2ZH / N2ZJ / N2ZW)

  • Page 136: Carburetor Tuning

    CARBURETOR TUNING 23.1 Carburetor tuning (All 125 models) Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homologous (reduced) version only. – In the derestricted version, the motorcycle must be used only on closed off property remote from public road traffic. 402138-01 M/FT ASL Sea level…

  • Page 137: Carburetor Tuning (All 200 Models)

    CARBURETOR TUNING 23.2 Carburetor tuning (All 200 models) Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homologous (reduced) version only. – In the derestricted version, the motorcycle must be used only on closed off property remote from public road traffic. 402139-01 M/FT ASL Sea level…

  • Page 138: Carburetor Tuning (All 200 Models)

    CARBURETOR TUNING 23.3 Carburetor tuning (All 200 models) Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homologous (reduced) version only. – In the derestricted version, the motorcycle must be used only on closed off property remote from public road traffic. 401526-01 M/FT ASL Sea level…

  • Page 139: Carburetor Tuning (All 250 Models)

    CARBURETOR TUNING 23.4 Carburetor tuning (All 250 models) Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homologous (reduced) version only. – In the derestricted version, the motorcycle must be used only on closed off property remote from public road traffic. 402140-01 M/FT ASL Sea level…

  • Page 140: Carburetor Tuning (All 300 Exc Eu/Au/Six Days, 300 Xc-W Us/Six Days)

    CARBURETOR TUNING 23.5 Carburetor tuning (All 300 EXC EU/AU/Six Days, 300 XC-W US/Six Days) Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homologous (reduced) version only. – In the derestricted version, the motorcycle must be used only on closed off property remote from public road traffic.

  • Page 141: Carburetor Tuning (300 Exc Br)

    CARBURETOR TUNING 23.6 Carburetor tuning (300 EXC BR) Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homologous (reduced) version only. – In the derestricted version, the motorcycle must be used only on closed off property remote from public road traffic.

  • Page 142: General Carburetor Tuning

    CARBURETOR TUNING 23.7 General carburetor tuning 1… 5 Needle position from above The five needle positions are shown here. 0 0 1 The carburetor tuning depends on the defined ambient and operating conditions. 0 0 2 0 0 3 0 0 4 0 0 5 B00075-10…

  • Page 143: Substances

    SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corre- sponding properties. Recommended supplier Castrol – RESPONSE BRAKE FLUID SUPER DOT 4 Motorex ®…

  • Page 144
    SUBSTANCES Hydraulic fluid (15) Standard/classification – ISO VG (15) Guideline – Use only hydraulic oil that complies with the specified standard (see specifications on the container) and that possesses the corre- sponding properties. Recommended supplier Motorex ® – Hydraulic Fluid 75 Shock absorber fluid (SAE 2.5) (50180751S1) Standard/classification –…
  • Page 145
    SUBSTANCES Info Do not use fuel made of methanol (e. g. M15, M85, M100). Do not use fuel with less than 20 % ethanol (e. g. E10). Do not use fuel with more than 25 % ethanol (e. g. E30, E85, E100).
  • Page 146: Auxiliary Substances

    Motorex ® – Chain Clean Fuel additive Recommended supplier Motorex ® – Fuel Stabilizer Grip adhesive (00062030051) Recommended supplier KTM Motorrad AG – GRIP GLUE High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier Motorex ®…

  • Page 147
    AUXILIARY SUBSTANCES Universal oil spray Recommended supplier Motorex ® – Joker 440 Synthetic…
  • Page 148: Standards

    STANDARDS JASO T903 MA Different technical development directions required a new specification for 4-stroke motorcycles – the JASO T903 MA Standard. Ear- lier, engine oils from the automobile industry were used for 4-stroke motorcycles because there was no separate motorcycle specifi- cation.

  • Page 149: List Of Abbreviations

    LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly…

  • Page 150: Lisy Of Symbols

    LISY OF SYMBOLS 28.1 Yellow and orange symbols Yellow and orange symbols indicate an error condition that requires prompt intervention. Active driving aids are also represented by yellow or orange symbols. EFI warning lamp (MIL) – inoperative Low fuel warning lamp – inoperative 28.2 Green and blue symbols Green and blue symbols reflect information.

  • Page 151: Index

    INDEX Cleaning, care ……115-116 INDEX Clutch Accessories ……..8 fluid level, checking/correcting .

  • Page 152
    INDEX Fork Kick starter ……..18 basic setting, checking ….. . . 45 Kill switch .
  • Page 153
    INDEX installing ……. . . 65 removing ……. . . 65 Use definition .
  • Page 154
    *3213334en* 3213334en 05/2015 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com…

Впрыск топлива в двухтактные двигатели — это крупная революция в мире эндуро. Это звучит абсурдно, но экстремальные нагрузки двигателей в полевых условиях до сих пор были преимуществом для двигателей, в которых смесь воздуха и топлива проходит через карбюратор через систему ламелей. Как суперсила эндуро, KTM первой в мире представила двухтактный впрыск топлива.

13 долгих лет ожидания от первого прототипа до наших дней

На реализацию проекта «впрыска топлива» для двухтактных эндуро мотоциклов KTM потребовалось 13 долгих лет, прежде чем они смогли запустить его в серийное производство. Тем временем Япония решила больше не верить в двухтактные двигатели и прекратила их разработку. Тем временем разразился кризис, произошел бум экстремальных эндуро и резко возрос интерес рынка к двухтактным двигателям. Двухтактные до сих пор живы!

Мы ездили: KTM EXC 250 и 300 TPI с впрыском топлива, которые мы тестировали на Erzberg.

Именно здесь, в самых экстремальных условиях, КТМ прошел интенсивные испытания в прошлом году. Андреас ЛеттенбихлерЗаводской гонщик и пилот-испытатель признались, что были шокированы тем фактом, что им не требовалась настройка двигателя для гонки Roof of Africa, которая проходит высоко в горах Южной Африки: «Обычно мы тратили по крайней мере один день, чтобы оптимально настроить двигатель для гонки, что очень требовательно в этой области, поскольку перепады высоты очень велики, а плохая регулировка может привести не только к неисправности двигателя, но и к отказу двигателя. Двухтактный двигатель также должен получать немного топлива во время спуска для смазки двигателя, иначе он может заблокироваться. На этот раз днем ​​мы пили пиво в тени рядом с отелем ».

KTM в настоящее время занимает первое место в мире внедорожных мотоциклов, и они не намерены отказываться от своего превосходства. Поэтому они много работали и отбросили по крайней мере три заблуждения, которые не проявились на поле (кто знает, сколько они от нас скрывали), но теперь они очень гордятся тем, что они приготовили. Справедливо!

Мы ездили: KTM EXC 250 и 300 TPI с впрыском топлива, которые мы тестировали на Erzberg.

По крайней мере, судя по первому впечатлению, я могу сказать, что это лучший двухтактный двигатель эндуро, на котором я ездил за свою 20-летнюю карьеру журналиста. Насколько они верят в новые модели, подтверждается тем фактом, что нас привезли на печально известную гору Эрцберг, где KTM пережила необычайный успех, и после целого дня пыток на сложной и крутой местности я могу признаться, что был напуган больше, чем когда-либо. на мотоцикле эндуро, но в то же время могу только поздравить разработчиков, которые сделали первый в мире двухтактный двигатель эндуро с непосредственным впрыском топлива. Двухтактный двигатель приводится в действие системой Dell’Ort диаметром 39 мм со смесью бензина и масла для смазки поршня, цилиндра и главного вала. Масло переливается в отдельную емкость. (0,7 литра) и достаточно для От 5 до 6 заправок, который принимает 9 литров чистого бензина.

Мы ездили: KTM EXC 250 и 300 TPI с впрыском топлива, которые мы тестировали на Erzberg.

Моторная электроника — это «мозг» работы двигателя

Электроника двигателя, расположенная под сиденьем, представляет собой чрезвычайно сложную систему, которая определяет время зажигания и количество топлива на основе информации, которую она получает от манометра, положения рычага дроссельной заслонки и температуры масла и охлаждающей жидкости. Таким образом, драйвер не требует регулировки, остается только старый. кнопка холодного пуска. В зависимости от нагрузки двигателя электроника постоянно определяет соотношение смеси, что на практике означает, что расход масла снижается вдвое, а расход топлива даже на 30 процентов. В течение дня, когда мы обычно останавливались для фотосъемки и обеда, KTM EXC 300 и 250 TPI потребляли менее 9 литров бензина.

Проехали участки с гонки Red Bull Hare Scramble.

На железной горе ее размеры сначала поражают, вызывают уважение, но, поднимаясь по крутым склонам, в первую очередь задумываешься, можно ли вообще здесь проехать. Но когда вы видите, что кто-то уже проехал впереди вас по тому же склону, вы ложитесь, набираетесь храбрости и открываете газ. Ехали по множеству узких и очень техничных дорожек, где раздражали корни или даже кусок забытой железной трубы, приходилось все время быть начеку, потому что все очень непредсказуемо и может подождать яма или крутой спуск или подъем за поворотом.

Мы ездили: KTM EXC 250 и 300 TPI с впрыском топлива, которые мы тестировали на Erzberg.

Тогда есть камни, в этом действительно нет недостатка. Над огромными скалами на разрезе ‘Ужин Карла’ К счастью, я проехал только ровную часть, и мы с коллегой из Финляндии попробовали восхождение под громкие аплодисменты других, более сообразительных журналистов, которые наблюдали за всем безопасно с расстояния, и каждый закончил с перевернутым двигателем. Здесь я могу похвалить качество пластика и новую защиту радиаторов (новая и более прочная конструкция, не требующая дополнительной алюминиевой защиты), так как мотоцикл не был поврежден. Прежде всего, на первый план вышли точность гидравлического сцепления, полезная мощность, малый вес и отличная подвеска.

Однако максимальная мощность и точность управления вышли на первый план, когда я наматывал газ на второй или третьей передаче в, казалось бы, невозможные подъемы, такие как печально известный «трубопровод». Не буду терять слов на спусках, потому что они были для меня самыми страшными. Потому что, как только вы доберетесь до вершины горы высотой 1.500 футов, вам придется один раз спуститься, верно? Когда вы находитесь на вершине выступа и даже не видите, куда собираетесь пойти под собой, вам придется рыться в карманах, чтобы найти свое «яйцо **» или храбрость. Но я обнаружил, что обе новые модели эндуро предлагают больше, чем мне нужно, или, скорее, помогают мне лучше ездить в поле самостоятельно.

Поскольку классический карбюратор попрощался, температура воздуха и высота больше не вызывают головной боли, и в результате оба двигателя всегда работают оптимально.

Мы ездили: KTM EXC 250 и 300 TPI с впрыском топлива, которые мы тестировали на Erzberg.

Кривая мощности чрезвычайно линейна, и тот двухтактный внезапный удар, который вызывал у большинства обычных водителей головную боль или даже пугал их, исчез. EXC 300 TPI никоим образом не скрывает своей мощности (KTM заявляет 54 ‘лошадей’) на максимальных скоростях. Вы легко ведете его на третьей передаче, и когда его нужно вытащить из поворота, он немедленно реагирует на решающее ускорение. Мощности всегда достаточно, и если вы знаете, вы можете ездить на ней очень быстро. Возможно, что более важно: вы также можете ошибиться на нем у подножия подъема, так как крутящий момент и мощность сэкономят вас, если вы не обладаете знаниями как мастер Джонни Уокер.

EXC 250 TPI немного слабее, чем 250, но больше всего он показывает эту разницу в мощности при движении по самым крутым склонам. Здесь разница: если вы ошиблись под холмом, гораздо сложнее набрать необходимую скорость и инерцию, чтобы вывести вас на вершину. Чуть меньшая мощность по сравнению с 300 успешно компенсируется более легким управлением на более технически сложной местности и в тестах эндуро на изгибах, а также на узких и извилистых трассах, где влияние вращающихся масс в двигателе менее заметно. Легче переходить от поворота к повороту или преодолевать препятствия в руках.

Мы ездили: KTM EXC 250 и 300 TPI с впрыском топлива, которые мы тестировали на Erzberg.

Эргономика, подвеска, тормоза и качество, как в конструкции, так и в используемых компонентах, находятся на высшем уровне. Руль от Neken, подвеска WP, рычаги Odi с системой затяжки винта, колеса Giant с фрезерованной ступицей с ЧПУ, топливный бак прозрачный и имеет встроенный топливный насос и датчик уровня топлива. Крестовины из кованого железа позволяют регулировать до четырех положений руля. Однако, если всего этого вам недостаточно, у вас есть улучшенная версия с дополнительным оборудованием. Шесть дней, который на этот раз изображен на графике французского флага, так как гонка пройдет осенью во Франции.

Поэтому я тоже как-то понимаю, что цена в хорошие девять тысяч как-то оправдана, но с другой стороны это отражение ситуации на рынке. Двухтактные KTM для эндуро традиционно распродаются первыми каждый год, и я боюсь, что эти оранжевые специальные предложения для эндуро разойдутся, как теплые булочки. Они приходят в салоны в Копере и Гросупле в конце июня или самое позднее в начале июля. Первую небольшую серию уже получили все, кто будет участвовать в гонках в Румынии и Эрцберге.

Петр Кавчич

фото: Себас Ромеро, Марко Кампелли, KTM

Техническая информация

Двигатель (EXC 250/300 TPI): одноцилиндровый, двухтактный, жидкостного охлаждения, 249 / 293,2 см3, впрыск топлива, электрический и ножной запуск двигателя.

Коробка передач, привод: 6-ступенчатая коробка передач, цепь.

Каркас: трубчатый, хром-молибденовый 25CrMo4, двойная клетка.

Тормоза: передние дисковые 260 мм, задние дисковые 220 мм.

Подвеска: передняя регулируемая перевернутая телескопическая вилка WP Xplor 48 мм, ход 300 мм, задний регулируемый одиночный амортизатор WP, ход 310 мм, крепление PDS.

Gume: 90/90-21, 140/80-18.

Высота сиденья (мм): 960 мм.

Топливный бак (л): 9 л.

Колесная база (мм): 1.482 мм.

Чай (кг): 103 кг.

Продажи: Axle Koper тел .: 30 377 334 Seles Moto Grosuplje тел .: 041 527 111

Цена: 250 EXC TPI — 9.329 300 евро; 9.589 EXC TPI — XNUMX евро

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Manuals and User Guides for KTM 300 EXC TPI 2019. We have 2 KTM 300 EXC TPI 2019 manuals available for free PDF download: Repair Manual, Setup Instructions

KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019 Repair Manual (387 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 19.58 MB

Table of Contents
  • Table of Contents

    4

  • 1 Means of Representation 1

    9

    • Symbols Used

      9

    • Formats Used

      9

  • 2 Safety Advice

    10

    • Repair Manual

      10

    • Degrees of Risk and Symbols

      10

    • Work Rules

      10

  • 3 Important Notes 3

    11

    • Manufacturer and Implied Warranty

      11

    • Operating and Auxiliary Substances

      11

    • Spare Parts, Accessories

      11

    • Figures

      11

  • 4 Serial Numbers

    12

    • Chassis Number

      12

    • Type Label

      12

    • Engine Number

      12

    • Fork Part Number

      12

    • Shock Absorber Article Number

      13

  • 5 Motorcycle

    14

    • Raising the Motorcycle with a Lift Stand

      14

    • Removing the Motorcycle from the Lift Stand

      14

    • Starting the Vehicle

      14

    • Starting the Motorcycle to Check the Function

      15

  • 6 Fork, Triple Clamp

    16

    • Adjusting the Compression Damping of the Fork

      16

    • Adjusting the Rebound Damping of the Fork

      17

    • Adjusting the Spring Preload of the Fork (All Six Days Models)

      18

    • Bleeding the Fork Legs

      18

    • Cleaning the Dust Boots of the Fork Legs

      19

    • Removing the Fork Legs

      19

    • Installing the Fork Legs

      20

    • Removing the Fork Protector

      21

    • Installing the Fork Protector

      21

    • All Standard EXC/XC-W Models

      22

    • Servicing the Fork

      22

    • Disassembling the Fork Legs

      22

    • Disassembling the Cartridge

      25

    • Disassembling the Tap Compression

      28

    • Checking the Fork Legs

      29

    • Assembling the Tap Compression

      30

    • Assembling the Cartridge

      31

    • Assembling the Fork Legs

      35

    • Lubricating the Steering Head Bearing

      39

    • Removing the Lower Triple Clamp

      39

    • Installing the Lower Triple Clamp

      40

    • Changing the Steering Head Bearing

      42

    • Checking the Play of the Steering Head Bearing

      44

    • Adjusting the Steering Head Bearing Play

      44

    • All Six Days Models

      45

    • Servicing the Fork

      45

    • Disassembling the Fork Legs

      45

    • Disassembling the Cartridge

      48

    • Disassembling the Tap Compression

      51

    • Checking the Fork Legs

      52

    • Assembling the Tap Compression

      53

    • Assembling the Cartridge

      54

    • Assembling the Fork Legs

      58

    • Lubricating the Steering Head Bearing

      63

    • Removing the Lower Triple Clamp

      63

    • Installing the Lower Triple Clamp

      64

    • Changing the Steering Head Bearing

      66

    • Checking the Play of the Steering Head Bearing

      67

    • Adjusting the Steering Head Bearing Play

      68

  • 7 Handlebar, Controls 7

    69

    • Handlebar Position

      69

    • Adjusting the Handlebar Position

      69

    • Adjusting the Basic Position of the Clutch Lever

      71

    • Checking the Rubber Grip

      72

    • Checking Throttle Cable Routing

      72

    • Checking the Play in the Throttle Cable

      73

    • Adjusting the Play in the Throttle Cable

      73

    • Setting the Characteristic Map of the Throttle Response

      74

  • 8 Frame

    76

    • Checking the Frame

      76

    • Removing the Engine Guard (All Six Days Models)

      76

    • Installing the Engine Guard (All Six Days Models)

      76

    • Changing the Footrests

      76

  • 9 Shock Absorber, Swingarm

    80

    • Adjusting the High-Speed Compression Damping of the Shock Absorber

      80

    • Adjusting the Low-Speed Compression Damping of the Shock Absorber

      80

    • Adjusting the Rebound Damping of the Shock Absorber

      81

    • Measuring the Rear Wheel Dimension Unloaded

      82

    • Checking the Static Sag of the Shock Absorber

      82

    • Checking the Riding Sag of the Shock Absorber

      83

    • Adjusting the Spring Preload of the Shock Absorber

      83

    • Adjusting the Riding Sag

      84

    • Removing the Shock Absorber

      85

    • Installing the Shock Absorber

      85

    • Servicing the Shock Absorber

      85

    • Removing the Spring

      86

    • Disassembling the Damper

      87

    • Disassembling the Seal Ring Retainer

      88

    • Disassembling the Piston Rod

      89

    • Replacing the Pilot Bushing

      90

    • Checking the Damper

      91

    • Removing the Heim Joint

      92

    • Installing the Heim Joint

      93

    • Assembling Seal Ring Retainer

      93

    • Assembling the Piston Rod

      94

    • Assembling the Damper

      96

    • Bleeding and Filling the Damper

      98

    • Filling Damper with Nitrogen

      101

    • Installing the Spring

      102

    • Checking the Swingarm

      103

    • Checking the Heim Joint for Play

      103

    • Changing the Heim Joint

      104

    • Changing the Heim Joint on the Swingarm

      105

    • Checking the Swingarm Bearing for Play

      107

    • Removing the Swingarm

      107

    • Installing the Swingarm

      108

    • Changing the Swingarm Bearing

      110

  • 10 Exhaust 10

    113

    • Removing the Manifold

      113

    • Installing the Manifold

      114

    • Removing the Main Silencer

      115

    • Installing the Main Silencer

      116

    • Changing the Glass Fiber Yarn Filling in the Main Silencer

      116

  • 11 Air Filter

    118

    • Air Filter

      118

    • Removing the Air Filter Box Cover

      118

    • Installing the Air Filter Box Cover

      118

    • Removing the Air Filter

      119

    • Installing the Air Filter

      119

    • Cleaning the Air Filter and Air Filter Box

      120

    • Preparing Air Filter Box Cover for Securing

      120

    • Sealing the Air Filter Box

      121

  • 12 Fuel Tank, Seat, Trim

    122

    • Opening the Filler Cap

      122

    • Closing the Filler Cap

      122

    • Removing the Seat

      123

    • Mounting the Seat

      123

    • Removing the Fuel Tank

      124

    • Installing the Fuel Tank

      125

    • Changing the Fuel Screen

      127

    • Changing the Fuel Filter

      128

    • Changing the Fuel Pump

      131

    • Checking the Fuel Pressure

      134

  • 13 Mask, Fender

    136

    • Removing Front Fender

      136

    • Installing Front Fender

      136

    • Removing the Headlight Mask with the Headlight

      137

    • Installing the Headlight Mask with the Headlight

      137

  • 14 Wheels 14

    139

    • Checking the Tire Air Pressure

      139

    • Checking the Tire Condition

      139

    • Checking the Wheel Bearing for Play

      140

    • Checking the Brake Discs

      141

    • Checking the Rim Run-Out

      141

    • Checking Spoke Tension

      142

    • Front Wheel

      143

    • Removing the Front Wheel

      143

    • Installing the Front Wheel

      144

    • Changing the Front Brake Disc

      144

    • Changing Front Wheel Bearing

      145

    • Rear Wheel

      146

    • Removing the Rear Wheel

      146

    • Installing the Rear Wheel

      147

    • Changing the Rear Brake Disc

      148

    • Changing the Rear Wheel Bearing

      149

    • Checking the Chain for Dirt

      151

    • Cleaning the Chain

      151

    • Checking the Chain Tension

      152

    • Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide

      153

    • Adjusting the Chain Tension

      155

    • Changing the Drivetrain Kit

      156

  • 15 Wiring Harness, Battery 15

    159

    • Ignition Curve Plug-In Connector

      159

    • Changing the Main Fuse

      159

    • Changing the Fuses of Individual Power Consumers

      161

    • Disconnecting the Negative Cable of the Battery

      162

    • Connecting the Negative Cable of the Battery

      163

    • Removing the Battery

      163

    • Installing the Battery

      164

    • Recharging the Battery

      165

    • Checking the Charging Voltage

      166

    • Checking the Open-Circuit Current

      167

    • Checking the Starter Relay

      167

    • Diagnostics Connector

      168

  • 16 Brake System 16

    169

    • Checking the Front Brake Linings

      169

    • Changing the Front Brake Linings

      169

    • Checking the Free Travel of the Hand Brake Lever

      171

    • Adjusting Free Travel of Hand Brake Lever (All EXC Models)

      172

    • Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)

      172

    • Checking the Front Brake Fluid Level

      172

    • Adding Front Brake Fluid

      173

    • Changing the Front Brake Fluid

      174

    • Checking the Brake Linings of the Rear Brake

      176

    • Changing the Rear Brake Linings

      176

    • Checking the Free Travel of Foot Brake Lever

      178

    • Adjusting the Basic Position of the Foot Brake Lever

      179

    • Checking the Rear Brake Fluid Level

      180

    • Adding Rear Brake Fluid

      180

    • Changing the Rear Brake Fluid

      181

  • 17 Lighting System, Instruments

    184

    • Changing the Headlight Bulb

      184

    • Changing the Turn Signal Bulb (All EXC Models)

      184

    • Checking the Headlight Setting

      185

    • Adjusting the Headlight Range

      186

    • Changing the Combination Instrument

      186

    • Combination Instrument Overview

      187

    • Activation and Test

      187

    • Setting the Kilometers or Miles

      187

    • Adjusting the Combination Instrument Function

      188

    • Setting the Clock

      189

    • Activating Additional Functions

      189

    • Setting the Wheel Circumference

      190

    • Viewing the Lap Time

      190

  • 18 Engine

    192

    • Cleaning the Pressure Sensor Hose

      192

    • Removing the Engine

      192

    • Installing the Engine

      198

    • Engine Disassembly

      205

    • Clamping the Engine into the Engine Work Stand

      205

    • Removing the Shift Lever

      205

    • Removing the Clutch Push Rod

      205

    • Draining the Gear Oil

      205

    • Removing the Spacer

      206

    • Removing the Alternator Cover

      206

    • Removing the Kick Starter

      207

    • Removing Injection Valves

      207

    • Removing the Cylinder Head

      207

    • Removing the Cylinder

      208

    • Removing the Piston

      210

    • Removing the Water Pump Cover

      211

    • Removing the Clutch Cover

      211

    • Removing the Clutch Discs

      212

    • Removing the Clutch Basket

      213

    • Removing the Balancer Shaft

      214

    • Removing the Kick Starter Shaft

      215

    • Removing the Intermediate Kick Starter Gear

      215

    • Removing the Shift Shaft

      216

    • Removing the Shift Drum Locating Unit

      216

    • Removing the Locking Lever

      216

    • Removing the Rotor

      216

    • Removing the Starter Motor

      217

    • Removing the Reed Valve Housing

      218

    • Removing the Left Engine Case Section

      219

    • Removing the Shift Rails

      219

    • Removing the Shift Drum

      219

    • Removing the Shift Forks

      220

    • Removing the Transmission Shafts

      220

    • Removing the Crankshaft

      220

    • Working on Individual Parts

      221

    • Working on the Right Section of the Engine Case

      221

    • Working on the Left Section of the Engine Case

      222

    • Removing the Crankshaft Bearing Inner Race

      224

    • Installing the Crankshaft Bearing Inner Race

      224

    • Changing the Connecting Rod, Conrod Bearing, and Crank Pin

      225

    • Checking the Crankshaft Run-Out at the Bearing Pin

      226

    • Checking/Measuring the Cylinder

      226

    • Cleaning the Pressure Sensor Cylinder Connection

      227

    • Removing the Exhaust Control

      227

    • Checking the Exhaust Control

      229

    • Installing the Exhaust Control

      231

    • Cylinder — Nikasil Coating

      234

    • Checking/Measuring the Piston

      234

    • Checking the Piston Ring End Gap

      235

    • Measuring the Piston/Cylinder Mounting Clearance

      235

    • Disassemble the Reed Valve Housing

      236

    • Checking the Reed Valve Housing, Reed Valve and Intake Flange

      237

    • Assemble the Reed Valve Housing

      237

    • Working on the Clutch Cover

      239

    • Checking the Clutch

      242

    • Preassembling Shift Shaft

      243

    • Checking the Shift Mechanism

      244

    • Disassembling the Main Shaft

      245

    • Disassembling the Countershaft

      246

    • Checking the Transmission

      246

    • Assembling the Main Shaft

      248

    • Assembling the Countershaft

      248

    • Checking the Kick Starter

      250

    • Preassembling the Kick Starter Shaft

      250

    • Checking the Electric Starter Drive

      251

    • Engine Assembly

      252

    • Installing the Crankshaft

      252

    • Installing the Transmission Shafts

      253

    • Installing the Shift Forks

      253

    • Installing the Shift Drum

      254

    • Installing the Shift Rails

      254

      • Installing the Left Engine Case Section

        254

      • Installing the Reed Valve Housing

        255

      • Installing the Starter Motor

        256

      • Installing the Rotor

        257

      • Installing the Locking Lever

        257

      • Installing the Shift Drum Locating Unit

        258

      • Installing the Shift Shaft

        258

      • Installing the Intermediate Kick Starter Gear

        258

      • Installing the Kick Starter Shaft

        258

      • Installing the Balancer Shaft

        259

      • Installing the Clutch Basket

        260

      • Installing the Clutch Discs

        261

      • Installing the Clutch Cover

        263

      • Installing the Water Pump Cover

        265

      • Installing the Piston

        266

      • Installing the Cylinder

        267

      • Checking the X-Distance

        269

      • Adjusting the X-Distance

        269

      • Adjusting the Z-Distance

        271

      • Installing the Cylinder Head

        273

      • Installing Injection Valves

        274

      • Installing the Kick Starter

        274

      • Installing the Alternator Cover

        274

      • Installing the Spacer

        275

      • Installing the Gear Oil Drain Plug

        275

      • Installing the Clutch Push Rod

        276

      • Installing the Shift Lever

        276

      • Removing the Engine from the Engine Work Stand

        276

  • 19 Clutch 19

    277

    • Checking/Correcting the Fluid Level of the Hydraulic Clutch

      277

    • Changing the Hydraulic Clutch Fluid

      278

    • Checking the Clutch

      279

  • 20 Water Pump, Cooling System

    288

    • Cooling System

      288

    • Checking the Antifreeze and Coolant Level

      288

    • Checking the Coolant Level

      289

    • Draining the Coolant

      289

    • Refilling with Coolant

      290

  • 21 Exhaust Control 21

    293

    • Checking/Adjusting the Exhaust Control

      293

  • 22 Lubrication System

    296

    • Changing the Gear Oil

      296

    • Checking the Gear Oil Level

      297

    • Adding Gear Oil

      297

    • Checking 2-Stroke Oil Level

      298

    • Opening 2-Stroke Oil Tank Cap

      299

    • Adding 2-Stroke Oil

      299

    • Closing 2-Stroke Oil Tank Cap

      299

    • Priming the Oil Pump

      300

    • Replacing the Oil Pump

      301

  • 23 Ignition System

    304

    • Checking the Ignition System

      304

    • Ignition Coil — Checking the Primary Winding

      305

    • Checking the Spark Plug Connector

      306

    • Alternator — Checking the Stator Winding

      306

    • Checking the Crankshaft Position Sensor

      307

    • Changing the Spark Plug

      308

    • Changing the Spark Plug and Spark Plug Connector

      309

    • Removing the Stator

      309

    • Installing the Stator

      310

  • 24 Electric Starter 24

    311

    • Checking the Starter Motor

      311

  • 25 Throttle Valve Body

    312

    • Adjusting the Idle Speed

      312

    • Programming Ambient Pressure

      312

    • Cold Start Button

      313

  • 26 Technical Data

    314

    • Engine

      314

    • All 250 Models

      314

    • All 300 Models

      314

    • Tolerance, Engine Wear Limits

      315

    • Engine Tightening Torques

      316

    • Capacities

      317

    • Gear Oil

      317

    • Engine Oil

      317

    • Coolant

      317

    • Fuel

      318

    • Chassis

      318

    • Electrical System

      319

    • Tires

      319

    • Fork

      319

    • All Standard EXC/XC-W Models

      319

    • All Six Days Models

      320

    • Shock Absorber

      320

    • Chassis Tightening Torques

      321

  • 27 Cleaning, Care

    324

    • Cleaning, Care

      324

    • Cleaning the Motorcycle

      324

    • Checks and Maintenance Steps for Winter Operation

      325

  • 28 Storage

    326

    • Preparing for Use after Storage

      327

  • 29 Service Schedule

    328

    • Additional Information

      328

    • Required Work

      328

    • Recommended Work

      329

  • 30 Wiring Diagram

    332

    • All EXC Models)

      332

    • All EXC Models)

      334

    • All EXC Models)

      336

    • All EXC Models)

      338

    • All EXC Models)

      340

    • All EXC Models)

      342

    • All EXC Models)

      344

    • All EXC Models)

      346

    • All XC-W Models)

      348

    • All XC-W Models)

      350

    • All XC-W Models)

      352

    • All XC-W Models)

      354

    • All XC-W Models)

      356

    • All XC-W Models)

      358

  • 31 Substances

    360

  • 32 Auxiliary Substances

    362

  • 33 Special Tools

    364

  • 34 Standards 34

    379

  • 35 Index of Special Terms

    380

  • 36 List of Abbreviations 36

    381

    • Index

      382

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KTM 300 EXC TPI 2019 Setup Instructions

KTM 300 EXC TPI 2019 Setup Instructions (45 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 2.76 MB

Table of Contents
  • Means of Representation

    4

  • Mount and Tighten Screws

    7

  • Remove Screws

    21

  • Mount and Tighten Screw

    24

  • Tighten Screws 3 . Guideline

    28

  • Adding 2-Stroke Oil

    35

  • Setting the Clock

    39

  • Technical Data

    40

  • Auxiliary Substances

    43

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Manuals and User Guides for KTM 300 EXC. We have 15 KTM 300 EXC manuals available for free PDF download: Repair Manual, Owner’s Manual, Owner’s Handbook Manual, Manual

KTM 300 EXC Repair Manual

KTM 300 EXC Repair Manual (289 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 12.59 MB

Table of Contents
  • Table of Contents

    4

  • Table of Contents 2

    4

  • 1 Means of Representation

    8

    • Symbols Used

      8

    • Formats Used

      8

  • 2 Safety Advice

    9

    • Repair Manual

      9

    • Degrees of Risk and Symbols

      9

    • Work Rules

      9

  • 3 Important Information

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Figures

      10

  • 4 Serial Numbers

    11

    • Chassis Number

      11

    • Type Label

      11

    • Engine Number

      11

    • Fork Part Number

      11

    • Shock Absorber Part Number

      11

  • 5 Motorcycle

    12

    • Raising the Motorcycle with the Lift Stand

      12

    • Removing the Motorcycle from the Lift Stand

      12

    • Starting

      12

    • Starting the Motorcycle for Checking

      13

  • 6 Fork, Triple Clamp

    14

    • Exc Eu/Aus, XC-W

      14

    • Adjusting the Compression Damping of the Fork

      14

    • Adjusting the Rebound Damping of the Fork

      14

    • Adjusting the Spring Preload of the Fork

      14

    • Bleeding the Fork Legs

      15

    • Cleaning the Dust Boots of the Fork Legs

      15

    • Loosening the Fork Protection

      16

    • Positioning the Fork Protection

      16

    • Removing the Fork Legs

      16

    • Installing the Fork Legs

      16

    • Removing the Fork Protector

      17

    • Installing the Fork Protector

      17

    • Performing a Fork Service

      18

    • Disassembling the Fork Legs

      18

    • Cartridge Disassembly

      21

    • Disassembling the Compression Damping Fitting

      23

    • Checking the Fork Legs

      23

    • Assembling the Compression Damping Fitting

      24

    • Assembling the Cartridge

      25

    • Assembling the Fork Legs

      26

    • Greasing the Steering Head Bearing

      31

    • Removing the Lower Triple Clamp

      31

    • Installing the Lower Triple Clamp

      32

    • Checking the Play of the Steering Head Bearing

      33

    • Adjusting the Play of the Steering Head Bearing

      34

    • 250/300 Six Days

      34

    • Adjusting the Compression Damping of the Fork

      34

    • Adjusting the Rebound Damping of the Fork

      35

    • Bleeding the Fork Legs

      35

    • Cleaning the Dust Boots of the Fork Legs

      35

    • Loosening the Fork Protection

      36

    • Positioning the Fork Protection

      36

    • Removing the Fork Legs

      36

    • Installing the Fork Legs

      37

    • Removing the Fork Protector

      37

    • Installing the Fork Protector

      38

    • Performing a Fork Service

      38

    • Disassembling the Fork Legs

      38

    • Removing the Spring

      40

    • Disassembling the Cartridge

      41

    • Disassembling the Piston Rod

      42

    • Disassembling the Hydrostop Unit

      43

    • Disassembling the Seal Ring Retainer

      44

    • Checking the Fork Legs

      44

    • Assembling the Seal Ring Retainer

      45

    • Assembling the Hydrostop Unit

      46

    • Assembling the Piston Rod

      46

    • Assembling the Cartridge

      48

    • Assembling the Fork Legs

      49

    • Greasing the Steering Head Bearing

      52

    • Removing the Lower Triple Clamp

      53

    • Installing the Lower Triple Clamp

      53

    • Checking the Play of the Steering Head Bearing

      55

    • Adjusting the Play of the Steering Head Bearing

      55

  • 7 Handlebar, Controls

    56

    • Handlebar Position

      56

    • Adjusting the Handlebar Position

      56

    • Adjusting the Basic Position of the Clutch Lever

      56

    • Checking the Routing of the Throttle Cable

      57

    • Checking the Play in the Throttle Cable

      57

    • Adjusting the Play in the Throttle Cable

      58

  • 8 Frame

    59

    • Removing the Engine Guard (250/300 SIX DAYS)

      59

    • Installing the Engine Guard (250/300 SIX DAYS)

      59

  • 9 Shock Absorber, Swingarm

    60

    • Adjusting the High-Speed Compression Damping of the Shock Absorber

      60

    • Adjusting the Low-Speed Compression Damping of the Shock Absorber

      60

    • Adjusting the Rebound Damping of the Shock Absorber

      61

    • Measuring the Sag of the Unloaded Rear Wheel

      61

    • Checking the Static Sag of the Shock Absorber

      61

    • Checking the Riding Sag of the Shock Absorber

      62

    • Adjusting the Spring Preload of the Shock Absorber

      62

    • Adjusting the Riding Sag

      63

    • Removing the Shock Absorber

      63

    • Installing the Shock Absorber

      63

    • Servicing the Shock Absorber

      64

    • Removing the Spring

      64

    • Disassembling the Damper

      65

    • Disassembling the Piston Rod

      66

    • Disassembling the Seal Ring Retainer

      67

    • Replacing the Pilot Bushing

      68

    • Checking the Damper

      69

    • Disassembling the Rebound Adjuster

      69

    • Removing the Heim Joint

      70

    • Installing the Heim Joint

      71

    • Assembling the Rebound Adjuster

      72

    • Assembling the Seal Ring Retainer

      72

    • Assembling the Piston Rod

      73

    • Assembling the Damper

      74

    • Bleeding and Filling the Damper

      77

    • Filling the Damper with Nitrogen

      79

    • Installing the Spring

      80

    • Changing the Heim Joint

      81

  • 10 Exhaust

    83

    • Removing the Main Silencer

      83

    • Installing the Main Silencer

      83

    • Changing the Glass Fiber Yarn Filling of the Main Silencer

      83

  • 11 Air Filter

    85

    • Removing the Air Filter Box Lid

      85

    • Installing the Air Filter Box Lid

      85

    • Removing the Air Filter

      85

    • Installing the Air Filter

      85

    • Cleaning the Air Filter and Air Filter Box

      86

    • Sealing the Air Filter Box

      86

  • 12 Fuel Tank, Seat, Trim

    87

    • Opening the Filler Cap

      87

    • Closing the Filler Cap

      87

    • Removing the Seat

      87

    • Mounting the Seat

      88

    • Removing the Fuel Tank

      88

    • Installing the Fuel Tank

      89

    • Fuel Tap

      90

  • 13 Mask, Fender

    91

    • Removing the Front Fender

      91

    • Installing the Front Fender

      91

    • Removing the Headlight Mask with the Headlight

      91

    • Refitting the Headlight Mask with the Headlight

      92

Advertisement

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (150 pages)

2014

Brand: KTM
|
Category: Motorcycle
|
Size: 3.99 MB

Table of Contents
  • Table of Contents

    4

  • 1 Means of Representation

    7

    • Symbols Used

      7

    • Formats Used

      7

  • 2 Safety Advice

    8

    • Use Definition — Intended Use

      8

    • Degrees of Risk and Symbols

      8

    • Tampering Warning

      8

    • Safe Operation

      9

    • Protective Clothing

      9

    • Work Rules

      9

    • Environment

      9

    • Owner’s Manual

      9

  • 3 Important Notes

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Service

      10

    • Figures

      10

    • Customer Service

      10

  • 4 View of Vehicle

    11

    • View of Vehicle, Front Left (Example)

      11

    • View of Vehicle, Rear Right (Example)

      12

  • 5 Serial Numbers

    13

    • Chassis Number

      13

    • Type Label

      13

    • Key Number (All EXC Models)

      13

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      14

  • 6 Controls

    15

    • Clutch Lever

      15

    • Hand Brake Lever

      15

    • Throttle Grip

      15

    • Kill Switch (All EXC Models)

      15

    • Kill Switch (All XC-W Models)

      16

    • Horn Button (All EXC Models)

      16

    • Light Switch (All EXC Models)

      16

    • Light Switch (All XC-W Models)

      16

    • Turn Signal Switch (All EXC Models)

      16

    • Emergency off Switch (EXC AUS)

      17

    • Electric Starter Button (200/250/300 EXC EU, 250/300 SIX DAYS, XC-W)

      17

    • Electric Starter Button (EXC AUS)

      17

    • Overview of Indicator Lamps (EXC EU/AUS)

      17

    • Overview of Indicator Lamps (SIX DAYS EU)

      17

    • Overview of Indicator Lamps (300 XC-W SIX DAYS USA)

      18

    • Opening the Filler Cap

      18

    • Closing the Filler Cap

      18

    • Fuel Tap

      19

    • Choke

      19

    • Shift Lever

      19

    • Kick Starter

      20

    • Foot Brake Lever

      20

    • Side Stand

      20

    • Steering Lock (All EXC Models)

      20

    • Locking the Steering (All EXC Models)

      21

    • Unlocking the Steering (All EXC Models)

      21

  • 7 Speedometer

    22

    • Exc, XC-W

      22

    • Speedometer Overview

      22

    • Activation and Test

      22

    • Setting Kilometers or Miles

      22

    • Adjusting the Speedometer Functions

      23

    • Setting the Clock

      23

    • Querying Lap Time

      23

    • Display Mode SPEED (Speed)

      24

    • Display Mode SPEED/H (Service Hours)

      24

    • Setup Menu

      24

    • Unit of Measurement Menu

      25

    • Display Mode SPEED/CLK (Time)

      25

    • Setting the Clock

      25

    • Display Mode SPEED/LAP (Lap Time)

      26

    • Viewing the Lap Time

      26

    • Display Mode SPEED/ODO (Odometer)

      26

    • Display Mode SPEED/TR1 (Trip Master 1)

      26

    • Display Mode SPEED/TR2 (Trip Master 2)

      27

    • Setting TR2 (Trip Master 2)

      27

    • Display Mode SPEED/A1 (Average Speed 1)

      27

    • Display Mode SPEED/A2 (Average Speed 2)

      28

    • Display Mode SPEED/S1 (Stop Watch 1)

      28

    • Display Mode SPEED/S2 (Stop Watch 2)

      28

    • Table of Functions

      28

    • Table of Conditions and Menu Activation

      29

    • Six Days

      29

    • Speedometer Overview

      29

    • Activation and Test

      30

    • Setting Kilometers or Miles

      30

    • Setting the Speedometer Functions

      30

    • Setting the Clock

      31

    • Viewing the Lap Time

      31

    • Display Mode SPEED (Speed)

      32

    • Display Mode SPEED/H (Service Hours)

      32

    • Setup Menu

      32

    • Setting the Unit of Measurement

      33

    • Display Mode SPEED/CLK (Time)

      33

    • Setting the Clock

      33

    • Display Mode SPEED/LAP (Lap Time)

      34

    • Viewing the Lap Time

      34

    • Display Mode SPEED/ODO (Odometer)

      34

    • Display Mode SPEED/TR1 (Trip Master 1)

      34

    • Display Mode SPEED/TR2 (Trip Master 2)

      35

    • Setting TR2 (Trip Master 2)

      35

    • Display Mode SPEED/A1 (Average Speed 1)

      35

    • Display Mode SPEED/A2 (Average Speed 2)

      36

    • Display Mode SPEED/S1 (Stop Watch 1)

      36

    • Display Mode SPEED/S2 (Stop Watch 2)

      36

    • Table of Functions

      37

    • Table of Conditions and Menu Activation

      38

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (154 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 7.42 MB

Table of Contents
  • Table of Contents

    4

  • 1 Means of Representation

    7

    • Symbols Used

      7

    • Formats Used

      7

  • 2 Safety Advice

    8

    • Use Definition — Intended Use

      8

    • Degrees of Risk and Symbols

      8

    • Tampering Warning

      8

    • Safe Operation

      9

    • Protective Clothing

      9

    • Work Rules

      9

    • Environment

      9

    • Owner’s Manual

      9

  • 3 Important Notes

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Service

      10

    • Figures

      10

    • Customer Service

      10

  • 4 View of Vehicle

    11

    • View of Vehicle, Front Left (Example)

      11

    • View of Vehicle, Rear Right (Example)

      12

  • 5 Serial Numbers

    13

    • Chassis Number

      13

    • Type Label

      13

    • Key Number (All EXC Models)

      13

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      14

  • 6 Controls

    15

    • Clutch Lever

      15

    • Hand Brake Lever

      15

    • Throttle Grip

      15

    • Kill Switch (All EXC Models)

      15

    • Kill Switch (All XC-W Models)

      16

    • Horn Button (All EXC Models)

      16

    • Light Switch (All EXC Models)

      16

    • Light Switch (All XC-W Models)

      16

    • Turn Signal Switch (All EXC Models)

      16

    • Emergency off Switch (EXC AU)

      17

    • Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)

      17

    • Electric Starter Button (EXC AU)

      17

    • Overview of Indicator Lamps (All EXC Models)

      17

    • Overview of Indicator Lamps (All XC-W Models)

      17

    • Opening the Filler Cap

      18

    • Closing the Filler Cap

      18

    • Fuel Tap

      19

    • Choke

      19

    • Shift Lever

      19

    • Kick Starter

      20

    • Foot Brake Lever

      20

    • Side Stand

      20

    • Steering Lock (All EXC Models)

      20

    • Locking the Steering (All EXC Models)

      21

    • Unlocking the Steering (All EXC Models)

      21

  • 7 Speedometer

    22

    • Speedometer Overview

      22

    • Activation and Test

      22

    • Setting Kilometers or Miles

      22

    • Setting the Speedometer Functions

      23

    • Setting the Clock

      23

    • Viewing the Lap Time

      23

    • Display Mode SPEED (Speed)

      24

    • Display Mode SPEED/H (Service Hours)

      24

    • Setup Menu

      25

    • Setting the Unit of Measurement

      25

    • Display Mode SPEED/CLK (Time)

      26

    • Setting the Clock

      26

    • Display Mode SPEED/LAP (Lap Time)

      26

    • Viewing the Lap Time

      27

    • Display Mode SPEED/ODO (Odometer)

      27

    • Display Mode SPEED/TR1 (Trip Master 1)

      27

    • Display Mode SPEED/TR2 (Trip Master 2)

      28

    • Setting TR2 (Trip Master 2)

      28

    • Display Mode SPEED/A1 (Average Speed 1)

      28

    • Display Mode SPEED/A2 (Average Speed 2)

      29

    • Display Mode SPEED/S1 (Stop Watch 1)

      29

    • Display Mode SPEED/S2 (Stop Watch 2)

      29

    • Table of Functions

      30

    • Table of Conditions and Menu Activation

      31

  • 8 Preparing for Use

    32

    • Advice on First Use

      32

    • Running in the Engine

      33

    • Preparing the Vehicle for Difficult Riding Conditions

      33

    • Preparations for Riding on Dry Sand

      34

    • Preparations for Riding on Wet Sand

      34

    • Preparations for Riding on Wet and Muddy Surfaces

      35

    • Preparations for Riding at High Temperatures and Low Speeds

      35

    • Preparing for Riding at Low Temperatures or in Snow

      36

  • 9 Riding Instructions

    37

    • Checks and Maintenance Work When Preparing for Use

      37

    • Starting

      37

    • Start off

      38

    • Shifting, Riding

      38

    • Braking

      38

    • Stopping, Parking

      39

    • Transport

      39

    • Refueling

      40

  • 10 Service Schedule

    41

    • Service Work (as Additional Order)

      42

Advertisement

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (145 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 7.05 MB

Table of Contents
  • Table of Contents

    4

  • Table of Contents 2

    4

  • 1 Means of Representation

    7

    • Symbols Used

      7

    • Formats Used

      7

  • 2 Safety Advice

    8

    • Use Definition — Intended Use

      8

    • Degrees of Risk and Symbols

      8

    • Tampering Warning

      8

    • Safe Operation

      9

    • Protective Clothing

      9

    • Work Rules

      9

    • Environment

      9

    • Owner’s Manual

      9

  • 3 Important Notes

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Service

      10

    • Figures

      10

    • Customer Service

      10

  • 4 View of Vehicle

    11

    • View of Vehicle, Front Left (Example)

      11

    • View of Vehicle, Rear Right (Example)

      12

  • 5 Serial Numbers

    13

    • Chassis Number

      13

    • Type Label

      13

    • Key Number (All EXC Models)

      13

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      14

  • 6 Controls

    15

    • Clutch Lever

      15

    • Hand Brake Lever

      15

    • Throttle Grip

      15

    • Kill Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

      15

    • Kill Switch (Six Days EU)

      16

    • Kill Switch (All XC-W Models)

      16

    • Horn Button (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

      16

    • Horn Button (Six Days EU)

      16

    • Light Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

      16

    • Light Switch (Six Days EU)

      17

    • Light Switch (All XC-W Models)

      17

    • Turn Signal Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

      17

    • Turn Signal Switch (Six Days EU)

      17

    • Emergency off Switch (EXC AU)

      17

    • Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)

      18

    • Electric Starter Button (EXC AU)

      18

    • Overview of Indicator Lamps (All EXC Models)

      18

    • Overview of Indicator Lamps (All XC-W Models)

      18

    • Opening the Filler Cap

      18

    • Closing the Filler Cap

      19

    • Fuel Tap

      19

    • Choke

      20

    • Shift Lever

      20

    • Kick Starter

      20

    • Foot Brake Lever

      20

    • Side Stand

      21

    • Steering Lock (All EXC Models)

      21

    • Locking the Steering (All EXC Models)

      21

    • Unlocking the Steering (All EXC Models)

      22

  • 7 Speedometer

    23

    • Speedometer Overview

      23

    • Activation and Test

      23

    • Setting Kilometers or Miles

      23

    • Setting the Speedometer Functions

      24

    • Setting the Clock

      24

    • Viewing the Lap Time

      24

    • Display Mode SPEED (Speed)

      25

    • Display Mode SPEED/H (Service Hours)

      25

    • Setup Menu

      25

    • Setting the Unit of Measurement

      26

    • Display Mode SPEED/CLK (Time)

      26

    • Setting the Clock

      27

    • Display Mode SPEED/LAP (Lap Time)

      27

    • Viewing the Lap Time

      27

    • Display Mode SPEED/ODO (Odometer)

      28

    • Display Mode SPEED/TR1 (Trip Master 1)

      28

    • Display Mode SPEED/TR2 (Trip Master 2)

      28

    • Setting TR2 (Trip Master 2)

      28

    • Display Mode SPEED/A1 (Average Speed 1)

      29

    • Display Mode SPEED/A2 (Average Speed 2)

      29

    • Display Mode SPEED/S1 (Stop Watch 1)

      30

    • Display Mode SPEED/S2 (Stop Watch 2)

      30

    • Table of Functions

      30

    • Table of Conditions and Menu Activation

      31

  • 8 Preparing for Use

    32

    • Advice on First Use

      32

    • Running in the Engine

      33

    • Preparing the Vehicle for Difficult Riding Conditions

      33

    • Preparations for Riding on Dry Sand

      34

    • Preparations for Riding on Wet Sand

      34

    • Preparations for Riding on Wet and Muddy Surfaces

      35

    • Preparations for Riding at High Temperatures and Low Speeds

      35

    • Preparing for Riding at Low Temperatures or in Snow

      36

  • 9 Riding Instructions

    37

    • Checks and Maintenance Work When Preparing for Use

      37

    • Starting

      37

    • Start off

      38

    • Shifting, Riding

      38

    • Braking

      38

    • Stopping, Parking

      39

    • Transport

      39

    • Refueling

      40

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (139 pages)

201 year

Brand: KTM
|
Category: Motorcycle
|
Size: 4.41 MB

Table of Contents
  • Table of Contents

    4

  • 1 Means of Representation

    7

    • Symbols Used

      7

    • Formats Used

      7

  • 2 Safety Advice

    8

    • Use Definition — Intended Use

      8

    • Degrees of Risk and Symbols

      8

    • Tampering Warning

      8

    • Safe Operation

      9

    • Protective Clothing

      9

    • Work Rules

      9

    • Environment

      9

    • Owner’s Manual

      9

  • 3 Important Notes

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Service

      10

    • Figures

      10

    • Customer Service

      10

  • 4 View of Vehicle

    11

    • View of Vehicle, Front Left (Example)

      11

    • View of Vehicle, Rear Right (Example)

      12

  • 5 Serial Numbers

    13

    • Chassis Number

      13

    • Type Label

      13

    • Key Number (All EXC Models)

      13

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      14

  • 6 Controls

    15

    • Clutch Lever

      15

    • Hand Brake Lever

      15

    • Throttle Grip

      15

    • Kill Switch (All EXC Models)

      15

    • Kill Switch (XC-W)

      16

    • Horn Button (All EXC Models)

      16

    • Light Switch (All EXC Models)

      16

    • Light Switch (XC-W)

      16

    • Turn Signal Switch (All EXC Models)

      16

    • Emergency off Switch (EXC AUS)

      17

    • Electric Starter Button (200/250/300 EXC EU, 250/300 EXC SIX DAYS EU, XC-W)

      17

    • Electric Starter Button (EXC AUS)

      17

    • Overview of Indicator Lamps (All EXC Models)

      17

    • Speedometer

      17

    • Overview

      17

    • Activation and Test

      18

    • Tripmaster Switch

      18

    • Setting Kilometers or Miles

      18

    • Adjusting the Speedometer Functions

      18

    • Setting the Clock

      19

    • Querying Lap Time

      19

    • Display Mode SPEED (Speed)

      20

    • Display Mode SPEED/H (Operating Hours)

      20

    • Display Mode SPEED/CLK (Clock)

      20

    • Display Mode SPEED/LAP (Lap Time)

      21

    • Display Mode SPEED/ODO (Odometer)

      21

    • Display Mode SPEED/TR1 (Trip Master 1)

      21

    • Display Mode SPEED/TR2 (Trip Master 2)

      21

    • Display Mode SPEED/A1 (Average Speed 1)

      22

    • Display Mode SPEED/A2 (Average Speed 2)

      22

    • Display Mode SPEED/S1 (Stop Watch 1)

      22

    • Display Mode SPEED/S2 (Stop Watch 2)

      23

    • 6.14.19 Table of Functions

      23

    • 6.14.20 Table of Conditions and Menu Activation

      23

    • Opening the Filler Cap

      24

    • Closing the Filler Cap

      24

    • Fuel Tap

      25

    • Choke

      25

    • Shift Lever

      25

    • Kick Starter

      26

    • Foot Brake Lever

      26

    • Side Stand

      26

    • Steering Lock (All EXC Models)

      26

    • Locking the Steering (All EXC Models)

      27

    • Unlocking the Steering (All EXC Models)

      27

  • 7 Preparing for Use

    28

    • Advice on First Use

      28

    • Running in the Engine

      29

    • Preparing the Vehicle for Difficult Riding Conditions

      29

    • Preparations for Riding on Dry Sand

      30

    • Preparations for Riding on Wet Sand

      30

    • Preparations for Riding on Wet and Muddy Surfaces

      31

    • Preparations for Riding at High Temperatures and Low Speeds

      31

    • Preparing for Riding at Low Temperatures or in Snow

      32

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (136 pages)

2012 Motorcycle

Brand: KTM
|
Category: Motorcycle
|
Size: 4.26 MB

Table of Contents
  • Table of Contents

    4

  • Means of Representation

    7

  • Important Information

    8

  • View of Vehicle

    10

    • View of Vehicle, Front Left (Example)

      10

    • View of Vehicle, Rear Right (Example)

      11

  • Serial Numbers

    12

    • Chassis Number

      12

    • Type Label

      12

    • Key Number (All EXC Models)

      12

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      13

  • Controls

    14

    • Clutch Lever

      14

    • Hand Brake Lever

      14

    • Throttle Grip

      14

    • Kill Switch (All EXC Models)

      14

    • Short Circuit Button (XC-W)

      15

    • Light Switch (All EXC Models)

      15

    • Turn Signal Switch (All EXC Models)

      15

    • Horn Button (All EXC Models)

      15

    • Emergency off Switch (200 EXC AUS)

      15

    • Emergency off Switch (250/300 EXC AUS)

      16

    • Electric Starter Button (250/300 EXC EU, EXC SIX DAYS, 250/300 XC-W)

      16

    • Electric Starter Button (250/300 EXC AUS)

      16

    • Light Switch (XC-W)

      16

    • Overview of Indicator Lamps (All EXC Models)

      16

    • Speedometer

      17

    • Speedometer Activation and Test

      17

    • Tripmaster Switch

      17

    • Setting Kilometers or Miles

      17

    • Setting the Clock

      18

    • Adjusting the Speedometer Functions

      18

    • Querying Lap Time

      19

    • Display Mode SPEED (Speed)

      19

    • Display Mode SPEED/H (Operating Hours)

      19

    • Display Mode SPEED/CLK (Clock)

      20

    • Display Mode SPEED/LAP (Lap Time)

      20

    • Display Mode SPEED/ODO (Odometer)

      20

    • Display Mode SPEED/TR1 (Trip Master 1)

      20

    • Display Mode SPEED/TR2 (Trip Master 2)

      21

    • Display Mode SPEED/A1 (Average Speed 1)

      21

    • Display Mode SPEED/A2 (Average Speed 2)

      21

    • Display Mode SPEED/S1 (Stop Watch 1)

      22

    • Display Mode SPEED/S2 (Stop Watch 2)

      22

    • Fuel Tap

      23

    • Opening the Filler Cap

      23

    • Closing the Filler Cap

      24

    • Shift Lever

      24

    • Kickstarter

      24

    • Foot Brake Lever

      25

    • Side Stand

      25

    • Steering Lock (All EXC Models)

      25

    • Locking the Steering (All EXC Models)

      25

    • Unlocking the Steering (All EXC Models)

      26

  • Preparing for Use

    27

    • Advice on First Use

      27

    • Running in the Engine

      28

    • Preparing the Vehicle for Difficult Operating Conditions

      28

    • Preparations for Riding on Dry Sand

      29

    • Preparations for Riding on Wet Sand

      29

    • Preparations for Riding on Wet and Muddy Surfaces

      30

    • Preparations for Riding at High Temperatures and Low Speeds

      30

    • Preparing for Rides at Low Temperatures or in Snow

      31

  • Riding Instructions

    32

    • Checks and Maintenance Work When Preparing for Use

      32

    • Starting

      32

    • Start off

      33

    • Shifting, Riding

      33

    • Braking

      33

    • Stopping, Parking

      34

    • Refueling

      34

  • Service Schedule

    36

    • Maintenance Work (as an Additional Order)

      37

KTM 300 EXC Repair Manual

KTM 300 EXC Repair Manual (154 pages)

KTM Automobile Parts User Manual

Brand: KTM
|
Category: Engine
|
Size: 5.51 MB

Table of Contents
  • Table of Contents

    5

  • Updating Instructions

    7

  • Explanation — Updating

    9

  • General Information

    14

  • Operating Ranges of the Carburetor

    16

    • Basic Information on a Change of the Carburetor Setting

      17

    • Basic Information on the Original Carburetor Setting

      17

  • Carburetor Adjustment

    17

    • Bleeding of the Hydraulic Clutch

      18

      • Checking the Setting of the TVC System

        18

      • Special Tools — Engine 250/300/380

        19

    • Cleaning

      20

    • Conservartion for Winter Operation

      20

    • Storage

      20

    • Removing and Refitting Engine

      22

      • Dismounting the Engine

        24

      • Filling in of Cooling Liquid

        26

      • Filling in of Transmission Oil

        26

      • Refitting the Engine

        26

    • Disassembling the Engine

      28

      • Dismounting of Cylinder Head, Cylinder and Piston

        30

      • Dismounting of Sprocket and Shift Lever

        30

      • Draining Gear Oil

        30

      • Dismounting of Clutch Cover

        31

      • Dismounting of Pressure Cap and Clutch Discs

        32

      • Dismounting of the Primary Drive

        32

      • Dismounting of Ignition Cover

        33

      • Dismounting of Kickstarter

        33

      • Dismounting of the Shift Lock

        33

      • Dismounting of the Ignition (Kokusan)

        34

      • Dismounting of the Ignition (SEM)

        34

      • Dismounting of Gearshift Mechanism and Transmission

        35

      • Dismounting of Intake Flange and Reed Valve Housing

        35

      • Parting of Engine Housing Halves

        35

      • Dismounting the Crankshaft

        36

      • Servicing of Individual Components

        37

      • Working on the Right-Hand Housing Half

        39

      • Working on the Left-Hand Housing Half

        40

    • Crankshaft

      41

    • Crankshaft Webs – Measure Outer Dimension

      41

    • Piston

      41

    • Piston Ring End Gap

      41

    • Checking Cylinder for Wear

      42

    • Nikasil Coating of Cylinder

      42

    • Recoated Cylinder

      42

    • Cylinder Exhaust Control System

      43

    • Cylinder Preassembly

      43

    • Exhaust Control, Clutch Cover

      45

    • Preassembly of Clutch Cover

      45

    • Reed Valve Housing, Intake Flange

      46

    • Clutch

      47

    • Replace Outer Clutch Hub

      48

    • Preassembly of Shift Shaft

      49

    • Shift Mechanism

      49

    • Check Stator and Pulse Generator (Kokusan)

      50

    • Ignition (Kokusan)

      50

    • Kokusan Ignition & Spark Plug

      50

    • Check Stator (SEM)

      51

    • Ignition (SEM)

      51

    • SEM Ignition & Spark Plug

      51

    • Assembly Mainshaft

      52

    • Transmission

      52

    • Assembly Countershaft

      53

    • Assemble of Kickstarter Shaft

      54

    • Assembling the Engine

      55

    • Assembling the Engine Housing

      58

    • Mounting Kickstarter

      59

    • Mounting Shift Mechanism

      59

    • Mount Primary Drive and Clutch

      60

    • Mounting Clutch Discs and Pressure Cap

      61

    • Adjusting Dimension „X“

      62

    • Mounting Piston and Cylinder

      62

    • Adjusting Control Flap (Dimension “Z“)

      63

    • Mounting Cylinder Head

      64

    • Mounting Reed Valve Housing and Intake Flange

      64

    • Mounting Steering Covers

      64

    • Mounting Engine Sprocket

      65

    • Mounting the Ignition (Kokusan)

      65

    • Adjusting Ignition Point (SEM)

      66

    • Mounting Starting Lever and Shift Lever

      66

    • Mounting the Ignition (SEM)

      66

      • Electrical

        67

      • Checking the Voltage Regulator (Kokusan)

        69

      • Checking the Voltage Regulator (Tympanium)

        69

      • Checking the Voltage Regulator-Rectifier (Shindengen)

        69

      • CDI Unit

        70

      • Checking the Capacitor

        70

      • Ignition Coil (Kokusan)

        70

      • Ignition Coil (SEM)

        70

      • Checking the Voltage Regulator

        71

      • Static Ignition Values 250-380 SX, EXC (Kokusan 2K-1, 2K-3, 2K-4)

        72

      • Static Generator Values 250-380 EXC (Kokusan 2K-3) (Except 250 USA)

        74

      • Static Ignition Values 250 MXC, EXC USA (Kokusan 2K-2)

        76

      • Troubleshooting

        79

    • Trouble Shooting

      81

    • Technical Specifications

      83

      • Technical Specifications — Engine 250/300/380 SX/MXC/EXC ‘99 (Only for USA)

        85

      • Basic Carburetor Setting

        86

      • Gasket Thicknesses

        86

      • Tightening Torques

        86

      • Tolerances and Fitting Clearances

        86

      • Technical Specifications — Engine 250/300/380 SX/EXC/EGS ‘99 (All Models out of USA)

        87

      • Standard Adjustment — Fork

        89

      • Standard Adjustment — Shock Absorber

        89

      • Technical Specifications Chassis 250/300/380 SX/MXC/EXC/EGS ‘99

        89

      • Carburetor Setting KTM 250/300 MXC/EXC EU, USA‘99 KEIHIN PWK 38

        90

      • Carburetor Setting KTM 250 SX Europe, USA ‘99 KEIHIN PWK 38

        91

      • Carburetor Setting KTM 380 SX/MXC/EXC EU, USA ‘99 KEIHIN PWK 38

        92

      • Technical Data — Engine 250/300/380 SX/MXC/EXC 2000 (Only USA)

        93

      • Technical Data — Engine 250/300/380 SX/EXC 2000 (All Models out of USA)

        95

      • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2000

        97

      • Carburetor Setting G KTM 250 SX EUR/USA 2000 KEIHIN PWK 38AG PJ

        98

      • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG

        99

      • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG

        100

      • Carburetor Setting KTM 380 SX/MXC/ EXC/EUR/USA 2000 KEIHIN PWK 38 AG

        101

      • Technical Data — Engine 250/300/380 SX/MXC EXC 2001 (Only USA)

        103

      • Technical Data — Engine 250/300/380 SX / EXC 2001 (All Models out of USA)

        105

      • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2001

        107

      • Carburetor Setting KTM 250 SX EUR/USA 2001 KEIHIN PWK 38AG PJ

        108

      • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG

        109

      • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG

        110

      • Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2001 KEIHIN PWK 38 AG

        111

      • Technical Data — Engine 250/300/380 SX / MXC / EXC 2002 (Only USA)

        112

      • Technical Data — Engine 250/300/380 SX / EXC 2002 (All Models out of USA)

        114

      • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2002

        116

      • Carburetor Setting KTM 250 SX EUR/USA 2002 KEIHIN PWK 38AG

        117

      • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG

        118

      • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG

        119

      • Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2002 KEIHIN PWK 38 AG

        120

      • Technical Data — Engine 250/300 MXC/EXC 2003

        121

      • Periodic Lubrication and Maintenance Schedule

        131

      • Periodic Maintenance Schedule 2001/02

        132

      • Important Chacks and Maintenance to be Carried by the Rider

        133

      • Periodic Maintenance Schedule 2003

        134

      • Recommended Inspection of the 250/300 EXC and MXC Engine Used for Enduro Competitions by Your KTM Workshop

        136

      • Recommended Inspection of the 250/300 EXC and MXC Engine Used for Hobby Enduro by Your KTM Workshop

        136

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (74 pages)

KTM Owner’s Manual Motorcycle 125 EXC, EXC SIX DAYS 200 XC, XC-W, EXC 250 XC, XC-W, EXC, EXC SIX DAYS 300 XC, XC-W, EXC-E, EXC-E SIX DAYS

Brand: KTM
|
Category: Motorcycle
|
Size: 9.08 MB

Table of Contents
  • Table of Contents

    5

  • Serial Number Locations

    6

    • Chassis Number

      6

    • Engine Number, Engine Type

      6

  • Operation Instruments

    6

    • Clutch Lever

      6

    • Hand Brake Lever

      6

    • Electronic Speedometer

      7

    • Indicator Lamps (EXC)

      11

    • Short Circuit Button

      11

    • Combination Switch (EXC)

      12

    • Headlamp Switch (XC-W)

      12

    • Flasher Switch

      12

    • Starter Button

      12

    • Emergency off Switch (Australia)

      12

    • Filler Cap

      13

    • Fuel Tap

      13

    • Choke Knob

      13

    • Shift Lever

      14

    • Kickstarter

      14

    • Foot Brake Pedal

      14

    • Side Stand

      14

    • Steering Lock

      14

    • Compression Damping of Fork

      15

    • Rebound Damping of Fork

      15

    • Spring Preload of the Fork

      15

    • Shock Absorber Compression Damping

      16

    • Shock Absorber Rebound Damping

      16

  • General Tips and Warnings for Starting the Motorcycle

    17

    • Instructions for Your First Ride

      17

    • Running in

      17

  • Driving Instructions

    18

    • What You Should Check before each Start

      18

    • Starting When the Engine Is Cold

      19

    • Starting When the Engine Is Warm

      19

    • What to Do When the Engine Is „Flooded

      19

    • Starting off

      19

    • Shifting/Riding

      20

    • Braking

      20

    • Stopping and Parking

      20

    • Refueling, Fuel

      20

  • Periodic Maintenance Schedule

    21

  • Maintenance Work on Chassis and Engine

    25

    • Changing the Spring Preloading of the Shock Absorber

      25

    • Pivot Bearing

      25

    • Basic Suspension Setup for the Weight of the Driver

      26

    • Checking the Shock Absorber and Spring

      26

    • Determining the Static Sag of the Shock Absorber

      26

    • Determining the Riding Sag of the Shock Absorber

      26

    • Changing the Spring Preload on the Telescopic Fork

      27

    • Checking the Basic Setup of the Telescopic Fork

      27

    • Breather Plug Front Fork

      27

    • Cleaning the Dust Sleeves of the Telescopic Fork

      28

    • Checking and Adjusting the Steering Head Bearing

      28

    • Changing the Fork Offset (Caster) XC/EXC Six Days

      29

    • How to Change the Handlebar Position

      30

    • Adapting Chain Guide to the Rear Sprocket

      31

    • Check Chain Tension

      32

    • Correct Chain Tension

      32

    • Chain Maintenance

      32

    • Chain Wear

      32

    • General Information about KTM Disc Brakes

      33

    • Changing Basic Position of the Hand Brake Lever

      34

    • Checking the Brake Fluid Level — Front Brake

      34

    • Refilling the Front Brake Fluid Reservoir

      34

    • Checking the Front Brake Pads

      34

    • Replacing the Front Brake Pads

      35

    • Checking the Rear Brake Fluid Level

      35

    • Refilling the Rear Brake Fluid Reservoir

      35

    • Changing the Basic Position of the Foot Brake Pedal

      36

    • Checking the Rear Brake Pads

      36

    • Replacing the Rear Brake Pads

      36

    • Dismounting and Mounting the Front Wheel

      37

    • Dismounting and Mounting the Rear Wheel

      38

    • Tires, Air Pressure

      38

    • Checking Spoke Tension

      39

    • Replacing the Battery of the Digital Speedometer

      39

    • Replacing the Headlight Lamp/Parking Light Lamp

      39

    • Battery

      40

    • Charging the Battery

      40

    • Fuse

      41

    • Cooling System

      41

    • Checking the Coolant Level

      42

    • Refilling/Bleeding the Cooling System

      42

    • Cleaning the Air Filter

      42

    • Checking the Oil Level of the Hydraulic Clutch

      43

    • Exhaust System

      43

    • Changing the Original Position of the Clutch Lever

      43

    • Bleeding the Hydraulic Clutch

      44

    • Carburetor Adjustment

      44

    • Draining the Float Chamber of the Carburetor

      46

    • Checking the Float Level

      46

    • Adjusting the Engine Characteristic Via the Ignition Curve

      46

    • Adjusting the Engine Characteristic Via the Auxiliary Spring

      47

    • Check Transmission Oil Level

      48

    • Changing the Transmission Oil

      48

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (71 pages)

2007

Brand: KTM
|
Category: Motorcycle
|
Size: 5.14 MB

Table of Contents
  • Table of Contents

    5

  • Serial Number Locations

    6

    • Chassis Number

      6

    • Engine Number, Engine Type

      6

  • Operation Instruments

    6

    • Clutch Lever

      6

    • Hand Brake Lever

      6

    • Electronic Speedometer

      7

    • Indicator Lamps (EXC)

      11

    • Combination Switch (EXC)

      12

    • Headlamp Switch (XC-W)

      12

    • Flasher Switch

      12

    • Emergency off Switch (Australia)

      12

    • Filler Cap

      13

    • Filler Cap (XC, XC-W)

      13

    • Fuel Tap

      13

    • Choke Knob

      13

    • Shift Lever

      13

    • Kickstarter

      14

    • Foot Brake Pedal

      14

    • Side Stand

      14

    • Steering Lock

      14

    • Compression Damping of Fork

      15

    • Rebound Damping of Fork

      15

    • Spring Preload of the Fork(XC/EXC Six Days)

      15

    • Compression Damping of Shock Absorber (XC-W, EXC)

      16

    • Shock Absorber Compression Damping (XC-W/EXC)

      16

    • Shock Absorber Rebound Damping XC-W, EXC)

      16

  • General Tips and Warnings for Starting the Motorcycle

    17

    • Instructions for Your First Ride

      17

    • Running in

      17

  • Driving Instructions

    18

    • What You Should Check before each Start

      18

    • Starting When the Engine Is Cold

      19

    • Starting When the Engine Is Warm

      19

    • What to Do When the Engine Is „Flooded

      19

    • Starting off

      19

    • Shifting/Riding

      20

    • Braking

      20

    • Stopping and Parking

      20

    • Refueling, Fuel

      20

  • Periodic Maintenance Schedule

    21

  • Maintenance Work on Chassis and Engine

    25

    • Changing the Spring Preloading of the Shock Absorber

      25

    • Pivot Bearing

      25

    • Basic Suspension Setup for the Weight of the Driver

      26

    • Checking the Shock Absorber and Spring

      26

    • Determining the Static Sag of the Shock Absorber

      26

    • Determining the Riding Sag of the Shock Absorber

      26

    • Changing the Spring Preload on the Telescopic Fork

      27

    • Checking the Basic Setup of the Telescopic Fork

      27

    • Replacing Fork Springs

      28

    • Breather Plug Front Fork

      28

    • Cleaning the Dust Sleeves of the Telescopic Fork

      28

    • Changing the Fork Offset (Caster) (XC)

      29

    • Checking and Adjusting the Steering Head Bearing

      30

    • How to Change the Handlebar Position

      31

    • Check Chain Tension

      31

    • Correct Chain Tension

      32

    • Chain Maintenance

      32

    • Chain Wear

      32

    • General Information about KTM Disc Brakes

      33

    • Adjusting the Free Travel at the Hand Brake Lever

      34

    • Checking the Brake Fluid Level — Front Brake

      34

    • Refilling the Front Brake Fluid Reservoir

      34

    • Checking the Front Brake Pads

      34

    • Replacing the Front Brake Pads

      35

    • Changing the Basic Position of the Foot Brake Pedal

      35

    • Checking the Rear Brake Fluid Level

      35

    • Refilling the Rear Brake Fluid Reservoir

      35

    • Checking the Rear Brake Pads

      36

    • Replacing the Rear Brake Pads

      36

    • Dismounting and Mounting the Front Wheel

      36

    • Dismounting and Mounting the Rear Wheel

      37

    • Tires, Air Pressure

      38

    • Checking Spoke Tension

      38

    • Replacing the Battery of the Digital Speedometer

      39

    • Check/Set Distance of the Magnetic Sensor

      39

    • Replacing the Headlight Lamp/Parking Light Lamp

      39

    • Cooling System

      40

    • Checking the Coolant Level

      40

    • Refilling/Bleeding the Cooling System

      41

    • Cleaning the Air Filter

      41

    • Checking the Oil Level of the Hydraulic Clutch

      42

    • Exhaust System

      42

    • Changing the Original Position of the Clutch Lever

      42

    • Bleeding the Hydraulic Clutch

      43

    • Carburetor Adjustment

      43

    • Draining the Float Chamber of the Carburetor

      45

    • Checking the Float Level

      45

    • Adjusting the Engine Characteristic Via the Ignition Curve

      45

    • Adjusting the Engine Characteristic Via the Auxiliary Spring

      46

    • Check Transmission Oil Level (125/200)

      47

    • Changing the Transmission Oil (125/200)

      47

    • Check Transmission Oil Level (250/300)

      47

    • Changing the Transmission Oil (250/300)

      47

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (67 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 5.12 MB

Table of Contents
  • Table of Contents

    5

  • Serial Number Locations

    6

    • Chassis Number

      6

    • Engine Number, Engine Type

      6

  • Operation Instruments

    6

    • Clutch Lever

      6

    • Hand Brake Lever

      6

    • Electronic Speedometer

      7

    • Indicator Lamps (EXC)

      11

    • Short Circuit Button (SX)

      12

    • Combination Switch (EXC)

      12

    • Headlamp Switch (EXC USA)

      12

    • Flasher Switch

      12

    • Emergency off Switch (Australia)

      12

    • Filler Cap

      13

    • Fuel Tap

      13

    • Choke Knob

      13

    • Shift Lever

      13

    • Kickstarter

      14

    • Foot Brake Pedal

      14

    • Side Stand

      14

    • Steering Lock

      14

    • Compression Damping of Fork

      15

    • Rebound Damping of Fork

      15

    • Damping Action During Compression of Shock Absorber (SX)

      15

    • Compression Damping of Shock Absorber (MXC, EXC)

      16

    • Rebound Damping of Shock Absorber (SX, MXC, EXC)

      16

  • General Tips and Warnings for Starting the Motorcycle

    17

    • Instructions for Your First Ride

      17

    • Running in

      17

  • Driving Instructions

    18

    • What You Should Check before each Start

      18

    • Starting When the Engine Is Cold

      19

    • Starting When the Engine Is Warm

      19

    • What to Do When the Engine Is „Flooded

      19

    • Starting off

      19

    • Shifting/Riding

      19

    • Braking

      20

    • Stopping and Parking

      20

    • Refueling, Fuel

      20

  • Periodic Maintenance Schedule

    21

  • Maintenance Work on Chassis and Engine

    24

    • Changing the Spring Preload of the Shock Absorber

      24

    • Pivot Bearing

      24

    • Basic Suspension Setup for the Weight of the Driver

      25

    • Checking the Shock Absorber and Spring

      25

    • Determining the Static Sag of the Shock Absorber

      25

    • Determining the Riding Sag of the Shock Absorber

      25

    • Checking the Basic Setup of the Telescopic Fork

      26

    • Changing the Spring Preload on the Telescopic Fork

      26

    • Replacing Fork Springs

      27

    • Breather Plug Front Fork

      27

    • Cleaning the Dust Sleeves of the Telescopic Fork

      27

    • Changing the Fork Offset (SX)

      28

    • Checking and Adjusting the Steering Head Bearing

      29

    • How to Change the Handlebar Position

      30

    • Check Chain Tension

      30

    • Correct Chain Tension

      31

    • Chain Maintenance

      31

    • Chain Wear

      31

    • General Information about KTM Disc Brakes

      32

    • Adjusting the Free Travel at the Hand Brake Lever

      33

    • Checking the Brake Fluid Level — Front Brake

      33

    • Refilling the Front Brake Fluid Reservoir

      33

    • Checking the Front Brake Pads

      33

    • Replacing the Front Brake Pads

      34

    • Changing the Basic Position of the Foot Brake Pedal

      34

    • Checking the Rear Brake Fluid Level

      34

    • Refilling the Rear Brake Fluid Reservoir

      34

    • Checking the Rear Brake Pads

      35

    • Replacing the Rear Brake Pads

      35

    • Dismounting and Mounting the Front Wheel

      35

    • Dismounting and Mounting the Rear Wheel

      36

    • Tires, Air Pressure

      37

    • Checking Spoke Tension

      37

    • Replacing the Battery of the Digital Speedometer

      37

    • Check/Set Distance of the Magnetic Sensor

      38

    • Replacing the Headlight Lamp/Parking Light Lamp

      38

    • Cooling System

      39

    • Radiator Cover for the Cold Season

      39

    • Checking the Coolant Level

      39

    • Refilling/Bleeding the Cooling System

      40

    • Cleaning the Air Filter

      40

    • Changing the Original Position of the Clutch Lever

      41

    • Checking the Oil Level of the Hydraulic Clutch

      41

    • Bleeding of the Hydraulic Clutch

      41

    • Exhaust System

      41

    • Cleaning the Spark Arrestor (EXC USA)

      42

    • Carburetor Adjustment

      42

    • Draining the Float Chamber of the Carburetor

      43

    • Checking the Float Level

      43

    • Engine Characteristic 250/300 SX/MXC/EXC

      44

    • Check Transmission Oil Level (125/200)

      45

    • Changing the Transmission Oil (125/200)

      45

    • Check Transmission Oil Level (250/300)

      45

    • Changing the Transmission Oil (250/300)

      45

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (157 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 7.6 MB

KTM 300 EXC Owner's Handbook Manual

KTM 300 EXC Owner’s Handbook Manual (45 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 3.46 MB

Table of Contents
  • Chassis Number

    3

  • Engine Number

    3

  • Table of Contents

    5

  • Serial Number Locations

    6

    • Chassis Number

      6

    • Engine Number, Engine Type (125/200)

      6

    • Engine Number, Engine Type (250/300/380)

      6

  • Operation Instruments

    6

    • Clutch Lever

      6

    • Hand Brake Lever

      6

    • Digital Speedometer, Indicator Lamp (EXC)

      7

    • Digital Speedometer

      7

    • Odometer (EXC USA)

      7

    • Speedometer, Indicator Lamps (EXC — Australia)

      7

    • Short Circuit Button (SX)

      7

    • Combination Switch (EXC)

      8

    • Headlamp Switch (EXC USA)

      8

    • Flasher Switch

      8

    • Emergency off Switch (Australia)

      8

    • Filler Cap

      8

    • Refueling, Fuel

      9

    • Fuel Tap

      9

    • Choke Knob

      9

    • Shift Lever

      10

    • Kickstarter

      10

    • Foot Brake Pedal

      10

    • Compression Damping of Fork

      10

    • Rebound Damping of Fork

      10

    • Compression Damping of Shock Absorber

      11

    • Rebound Damping of Shock Absorber

      11

    • Steering Lock

      11

    • Side Stand

      11

  • Driving Instructions

    12

    • Starting off

      13

    • Periodic Maintenance Schedule

      14

  • Maintenance Work on Chassis and Engine

    16

    • Changing the Original Position of the Clutch Lever

      16

    • Checking and Adjusting the Steering Head Bearing

      16

    • Breather Plug Front Fork

      17

    • Cleaning the Dust Sleeves of the Telescopic Fork

      17

    • How to Change the Handlebar Position

      17

    • Changing the Spring Preloading of the Shock Absorber

      18

    • Pivot Bearing

      18

    • Check Chain Tension

      18

    • Correct Chain Tension

      19

    • Chain Maintenance

      19

    • Chain Wear

      19

    • General Informations about KTM Disc Brakes

      20

    • Adjusting of Free Travel at the Hand Brake Lever

      20

    • WIRING DIAGRAMME, CARBURETOR SETTING . . .Appendix

      21

    • Checking of Brake Fluid Level — Front Brake

      21

    • Refilling the Front Brake Fluid Reservoir

      21

    • Checking the Front Brake Pads

      21

    • Replacing the Front Brake Pads

      21

    • Changing the Basic Position of the Foot Brake Pedal

      22

    • Checking Rear Brake Fluid Level

      22

    • Refilling the Rear Brake Fluid Reservoir

      22

    • Checking the Rear Brake Pads

      23

    • Replacing the Rear Brake Pads

      23

    • Dismounting and Mounting the Front Wheel

      23

    • Dismounting and Mounting the Rear Wheel

      24

    • Tires-Air Pressure

      25

    • Checking Spoke Tension

      25

    • Replacing the Battery of the Digital Speedometer

      25

    • Adjustin Digital Speedometer

      27

    • Check/Set Distance of Magnetic Sensor

      27

    • Replacing Headlight Lamp (H4)

      28

    • Cooling System

      28

    • Radiator Cover for the Cold Season

      29

    • Checking the Coolant Level

      29

    • Refilling/Bleeding the Cooling System

      29

    • Cleaning the Air Filter

      30

    • Exhaust System

      30

    • Cleaning the Spark Arrestor (EXC USA)

      30

    • Draining of Float Chamber of the Carburetor

      30

    • Carburetor Adjustment

      31

    • Checking the Float Level

      32

    • Checking the Oil Level of the Hydraulic Clutch

      32

    • Bleeding of the Hydraulic Clutch

      32

    • Check Transmission Oil Level (125/200)

      33

    • Changing the Transmission Oil (125/200)

      33

    • Check Transmission Oil Level (250/300/380)

      33

    • Changing the Transmission Oil (250/300/380)

      33

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (39 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 4.82 MB

Table of Contents
  • Serial Number Locations

    6

  • Frame Number

    6

  • Engine Number, Engine Type (125/200)

    6

  • Engine Number, Engine Type (250/300/380)

    6

  • Operation Instruments

    6

  • Clutch Control Lever (125/200)

    6

  • Clutch Control Lever (250/300/380)

    6

  • Table of Contents

    5

  • Hand Brake Lever

    7

  • Speedometer, Indicator Lamps (EXC)

    7

  • Odometer (EXC USA)

    7

  • Speedometer, Indicator Lamps (EGS)

    7

  • Ignition Lock

    7

  • Short Circuit Button (SX)

    8

  • Combination Switch (EXC)

    8

  • Headlamp Switch (EXC USA)

    8

  • Flasher Switch

    8

  • Emergency off Switch (Australia)

    8

  • Filler Cap

    9

  • Refueling, Fuel

    9

  • Fuel Tap

    9

  • Choke Knob

    10

  • Shift Lever

    10

  • Kickstarter

    10

  • Foot Brake Pedal

    10

  • Compression Damping of Fork

    10

  • Rebound Damping of Fork

    11

  • Compression Damping of Shock Absorber

    11

  • Rebound Damping of Shock Absorber

    11

  • Steering Lock

    11

  • Side Stand

    11

  • Driving Instructions

    12

  • Starting When the Engine Is Cold

    13

  • Starting When the Engine Is Warm

    13

  • Starting off

    13

  • Stopping and Parking

    13

  • Periodic Lubrication and Maintenance Schedule

    14

  • Maintenance Work on Chassis and Engine

    15

  • Changing the Original Position of the Clutch Lever (125/200)

    15

  • Checking and Adjusting the Steering Head Bearing

    15

  • Check Chain Tension

    16

  • Correct Chain Tension

    16

  • Chain Maintenance

    16

  • Chain Wear

    17

  • General Informations about KTM Disc Brakes

    17

  • Adjusting of Free Travel at the Hand Brake Lever

    17

  • Checking of Brake Fluid Level — Front Brake

    18

  • Refilling the Front Brake Fluid Reservoir

    18

  • Checking the Front Brake Pads

    18

  • Replacing the Front Brake Pads

    18

KTM 300 EXC Owner's Handbook Manual

KTM 300 EXC Owner’s Handbook Manual (37 pages)

1999

Brand: KTM
|
Category: Motorcycle
|
Size: 5.75 MB

Table of Contents
  • Serial Number Locations

    6

  • Chassis Number

    6

  • Engine Number, Engine Type (125/200)

    6

  • Engine Number, Engine Type (250/300/380)

    6

  • Operation Instruments

    6

  • Clutch Lever

    6

  • Hand Brake Lever

    6

  • Table of Contents

    5

  • Speedometer, Indicator Lamp (EXC)

    7

  • Odometer (EXC USA)

    7

  • Speedometer, Indicator Lamps (EGS)

    7

  • Ignition Lock

    7

  • Short Circuit Button (SX)

    8

  • Combination Switch (EXC)

    8

  • Headlamp Switch (EXC USA)

    8

  • Flasher Switch

    8

  • Emergency off Switch (Australia)

    8

  • Filler Cap

    9

  • Refueling, Fuel

    9

  • Fuel Tap

    9

  • Choke Knob

    10

  • Shift Lever

    10

  • Kickstarter

    10

  • Foot Brake Pedal

    10

  • Compression Damping of Fork

    10

  • Rebound Damping of Fork

    11

  • Compression Damping of Shock Absorber

    11

  • Rebound Damping of Shock Absorber

    11

  • Steering Lock

    11

  • Center Stand

    11

  • Driving Instructions

    12

  • Starting off

    13

  • Periodic Lubrication and Maintenance Schedule

    14

  • Maintenance Work on Chassis and Engine

    15

  • Changing the Original Position of the Clutch Lever

    15

  • Checking and Adjusting the Steering Head Bearing

    15

  • Pivot Bearing

    16

  • Check Chain Tension

    16

  • Correct Chain Tension

    16

  • Chain Maintenance

    16

  • Chain Wear

    17

  • General Informations about KTM Disc Brakes

    17

  • Adjusting of Free Travel at the Hand Brake Lever

    17

  • Checking of Brake Fluid Level — Front Brake

    18

  • Refilling the Front Brake Fluid Reservoir

    18

  • Checking the Front Brake Pads

    18

  • Replacing the Front Brake Pads

    18

  • Changing the Basic Position of the Brake Pedal

    19

  • Checking Rear Brake Fluid Level

    19

  • Refilling the Rear Brake Fluid Reservoir

    19

KTM 300 EXC Manual

KTM 300 EXC Manual (12 pages)

motor type 546

Brand: KTM
|
Category: Engine
|
Size: 10.69 MB

Table of Contents
  • Technical Data

    1

  • Gear Ratios

    2

  • Basic Carburetor Setting

    2

  • Tolerances and Fitting Clearances

    2

  • Gasket Thicknesses

    2

  • Crank Case

    3

  • Clutch Cover

    4

  • Crankshaft, Piston

    4

  • Cylinder

    5

  • Twin Valve Control

    5

  • Carburettor

    6

  • Clutch

    7

  • Kickstarter

    7

  • Ignition System

    8

  • Transmission

    9

  • Shifting Mechanism

    10

  • Cooling System

    10

  • Special Tools

    11

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