Ошибка no media mimaki

~ Front ~

(Reorder: M903239)

(Reorder: M903405)

(Reorder: M903330)

(Reorder: M901549)

~ Rear ~

1-1.

Precautions in Maintenance ……………………………………………………………..

1-2

1-1-1.

Notes on repair ………………………………………………………………………

1-2

1-1-2.

Preliminary checks …………………………………………………………………

1-3

1-2.

Tools required for maintenance work ………………………………………………..

1-4

1-2-1.

Tools to be used at disassembly and reassembly ………………………..

1-4

1-2-2.

Adjustment tools ……………………………………………………………………

1-4

1-3.

Specifications of the main unit ………………………………………………………….

1-5

2-1.

Operation Principle ………………………………………………………………………….

2-2

2-1-1.

Sequence at Power-on …………………………………………………………….

2-2

2-1-2.

Origin Point Detection ……………………………………………………………

2-3

2-1-3.

Set Up …………………………………………………………………………………..

2-3

2-1-4.

Media Detection …………………………………………………………………….

2-4

2-1-5. Sequence of Maintenance Function ………………………………………….

2-5

2-1-6.

Ink System ……………………………………………………………………………

2-9

2-1-7.

Nozzle Missing Detection (NCU) Function …………………………….

2-20

2-2.

Functions ……………………………………………………………………………………….

2-26

2-2-1.

ADJUST Function ……………………………………………………………….

2-26

2-2-2.

TEST Function …………………………………………………………………….

2-33

2-2-3.

Special Key Function ……………………………………………………………

2-48

2-2-4.

PARAMETER Function ……………………………………………………….

2-49

2-3.

Operation Flow ………………………………………………………………………………

2-50

2-3-1. Outline ………………………………………………………………………………..

2-50

2-3-2. SETUP ……………………………………………………………………………….

2-51

2-3-3. MACHINE SET …………………………………………………………………..

2-52

2-3-4. NCU …………………………………………………………………………………..

2-54

2-3-5. ADJUST ……………………………………………………………………………..

2-57

2-3-6. TEST ………………………………………………………………………………….

2-61

2-3-7. PARAMETER ……………………………………………………………………..

2-68

3-1.

Outline

…………………………………………………………………………………………….

3-2

3-1-1.

Precautions for disassembly and reassembly ……………………………..

3-2

3-1-2.

Tools and jigs ………………………………………………………………………..

3-3

3-1-3.

Disassembly and Reassembly Procedure …………………………………..

3-4

3-2.

Overhaul of Ink-related Parts …………………………………………………………..

3-6

3-2-1.

Head Unit ……………………………………………………………………………..

3-7

3-2-2.

S Pump Assembly ………………………………………………………………..

3-33

3-2-3.

Pump Motor Assembly …………………………………………………………

3-35

3-2-4.

Cap Head assy. ……………………………………………………………………..

3-37

3-2-5.

Cap Base 1H ………………………………………………………………………..

3-38

3-2-6.

Major Parts for Cartridge Assembly ………………………………………..

3-42

3-2-7.

Major Parts for Wash Cartridge Assembly ……………………………….

3-51

3-2-8.

Damper Assembly ………………………………………………………………..

3-57

3-2-9.

Sucker BOX …………………………………………………………………………

3-61

3-2-10.

NCU ……………………………………………………………………………………

3-63

3-3.

Overhaul of PCBs ……………………………………………………………………………

3-69

3-3-1.

Main PCB ……………………………………………………………………………

3-70

3-3-2.

HDC PCB ……………………………………………………………………………

3-77

3-3-3.

IO PCB ……………………………………………………………………………….

3-78

3-3-4.

USB PCB …………………………………………………………………………….

3-79

3-3-5.

Head Relay PCB …………………………………………………………………..

3-81

3-3-6.

Slider PCB …………………………………………………………………………..

3-82

3-3-7.

Power PCB ………………………………………………………………………….

3-85

3-3-8.

Heater PCB ………………………………………………………………………….

3-88

3-3-9.

BOX Relay PCB …………………………………………………………………..

3-90

3-3-10.

Keyboard PCB ……………………………………………………………………..

3-92

3-3-11.

Dot Detection PCB ……………………………………………………………….

3-96

3-3-12.

Ink Unit PCB ……………………………………………………………………….

3-98

3-3-13.

Side Relay PCB ……………………………………………………………………

3-99

3-3-14.

ID Point of Contact PCB (Wash Cartridge) …………………………….

3-101

3-3-15.

LED PCB …………………………………………………………………………..

3-103

3-3-16.

Take-up PCB ………………………………………………………………………

3-105

3-3-17.

Drying Fan Fork PCB ………………………………………………………….

3-106

3-4.

Overhaul of Sensors ………………………………………………………………………

3-109

3-4-1.

Origin Sensor ……………………………………………………………………..

3-110

3-4-2.

Wiper Sensor ……………………………………………………………………..

3-112

3-4-3.

Clamp Sensor ……………………………………………………………………..

3-113

3-4-4.

Bottom Point Sensor ……………………………………………………………

3-115

3-4-5.

Cap Sensor …………………………………………………………………………

3-117

3-4-6.

Paper Width Sensor …………………………………………………………….

3-119

3-4-7.

Jam Sensor …………………………………………………………………………

3-121

3-4-8.

Paper Thickness Encoder ……………………………………………………..

3-125

3-4-9.

Y Encoder ………………………………………………………………………….

3-129

3-4-10.

Head Up/Down Encoder ………………………………………………………

3-132

3-4-11.

Paper Sensor ………………………………………………………………………

3-136

3-4-12.

Media Rotary Encoder Assembly ………………………………………….

3-139

3-4-13.

Front Cover Sensor L ………………………………………………………….

3-147

3-4-14.

Front Cover Sensor R ………………………………………………………….

3-149

3-4-15.

Maintenance Cover Sensor L ……………………………………………….

3-151

3-4-16.

Maintenance Cover Sensor R ……………………………………………….

3-152

3-4-17.

Ink Leakage Sensor …………………………………………………………….

3-153

3-4-18.

Waste Tank Sensor ………………………………………………………………

3-158

3-5. Overhaul of Driving Parts ……………………………………………………………..

3-161

3-5-1.

X-axis Motor Assembly ……………………………………………………….

3-162

3-5-2.

X Pulley, X Belt ………………………………………………………………….

3-165

3-5-3.

Y-axis Motor Assembly ……………………………………………………….

3-167

3-5-4.

Y Drive Pulley Assembly, Y-Drive Transmission Belt …………….

3-171

3-5-5.

Y Drive Belt ……………………………………………………………………….

3-175

3-5-6.

Wiper Motor ………………………………………………………………………

3-179

3-5-7.

Station Motor ……………………………………………………………………..

3-182

3-5-8.

Head UD Motor …………………………………………………………………

3-184

3-5-9.

M Motor ……………………………………………………………………………

3-186

3-6. Overhaul of Other Parts ……………………………………………………………….

3-188

3-6-1.

Cutter Unit Assy. ………………………………………………………………..

3-189

3-6-2.

A Heater Cover Assy. …………………………………………………………

3-193

3-6-3. P Heater Cover Assy. ………………………………………………………….

3-198

3-6-4.

R Heater Cover Assy. ………………………………………………………….

3-204

3-6-5.

Wiper Wash Solenoid ………………………………………………………….

3-206

3-6-6. SSR ………………………………………………………………………………….

3-209

4-1.

Outline …………………………………………………………………………………………….

4-2

4-1-1.

Rough identification of the source of the trouble ……………………….

4-2

4-1-2.

Checking procedure ……………………………………………………………….

4-2

4-2.

Troubles for which error messages are displayed ……………………………….

4-4

4-2-1.

Error messages and corrective measures …………………………………..

4-4

4-2-2.

Warning messages and corrective measures …………………………….

4-15

5-1.

Outline

…………………………………………………………………………………………….

5-2

5-1-1.

Operation Explanation ……………………………………………………………

5-3

5-1-2.

Power Supply ………………………………………………………………………..

5-4

5-2.

Circuit Board Specifications ……………………………………………………………..

5-5

5-2-1.

Main PCB ……………………………………………………………………………..

5-5

5-2-2.

USB Board ……………………………………………………………………………

5-6

5-2-3.

I/F Connection Board ……………………………………………………………..

5-6

5-2-4.

HDC PCB ……………………………………………………………………………..

5-7

5-2-5.

IO PCB …………………………………………………………………………………

5-7

5-2-6.

Ink Unit PCB …………………………………………………………………………

5-8

5-2-7.

Slider PCB ……………………………………………………………………………

5-9

5-2-8.

Heater PCB …………………………………………………………………………

5-10

5-2-9.

Keyboard PCB …………………………………………………………………….

5-10

5-2-10.

Dot Detection PCB ……………………………………………………………….

5-11

5-2-11.

Encoder PCB ………………………………………………………………………..

5-11

5-2-12.

Paper Width Sensor PCB ……………………………………………………….

5-11

5-2-13.

Take-up PCB ………………………………………………………………………..

5-11

5-2-14.

Box Relay PCB ……………………………………………………………………

5-12

5-2-15.

Side relay PCB …………………………………………………………………….

5-12

5-2-16.

Head relay PCB …………………………………………………………………..

5-13

5-2-17.

Head memory PCB ………………………………………………………………

5-13

5-2-18.

LED PCB ……………………………………………………………………………

5-13

5-2-19.

Ink Leak Sensor PCB ……………………………………………………………

5-13

5-2-20.

Memory PCB ………………………………………………………………………

5-13

5-3.

Electronic block diagram ………………………………………………………………..

5-14

1-1.

Precautions in Maintenance ………………………………..

1-2

1-1-1.

Notes on repair ……………………………………………….

1-2

1-1-2.

Preliminary checks …………………………………………

1-3

1-2.

Tools required for maintenance work …………………..

1-4

1-2-1.

Tools to be used at disassembly and reassembly . 1-4

1-2-2.

Adjustment tools …………………………………………….

1-4

1-3.

Specifications of the main unit …………………………….

1-5

Name

Remarks

Phillips screwdriver

Type 1

For M2

Type 2

For M3 to5 (L=260 or more)

Type 3

for M3 to 5

Slotted screwdriver

Long side 2.5mm for removing E-rings

Spanner (Box wrench)

Width across flats: 5 mm

Width across flats: 5.5 mm

Width across flats: 7 mm

Hexagon wrench

1.5mm for M3 SSWP

2.0mm for M4 SSWP

2.5mm for M3 cap bolts (L=170)

5.0mm for M6 cap bolts

6.0mm for M8 cap bolts

Spanner

Width across flats: 5.0mm

Width across flats: 5.5mm for M3 nuts and hexagon stud

Width across flats: 7.0mm for M4 nuts

Tweezers

To prevent the cable from being pulled when disconnecting the connector.

Long-nose pliers

Nippers

Soldering iron, Solder

Scale

150, 500mm

Loupe

About 50x to 60x magnification

Protection glasses

Gloves

To keep hands clean, and for safety.

Adhesive agent

LOCKTITE242 (for locking screws)

Insulation lock

L=150 or less (UL-approved product)

Nitroflon tape or acetate fabric tape

As required (UL-approved product)

Name

Code

Remarks

Trimmer adjustment screwdriver

For adjustment of trimmers on the power supply PCB.

Tester

Bar type tension gauge

500 g

Ink line airtight tester

OPT-J0094

1.3mm Head gap check tool

OPT-J0096

1.5mm Head gap check tool

OPT-J0097

All Cap base positioning tool

OPT-J0098

A Cap base positioning tool

OPT-J0099

Media Jam/ Cutter unit height

OPT-J0108

positioning tool

Item

Specifications

Notice

JV5-130S

JV5-160S

Head

On demand piezoelectric head

(IH47V*4 head stagger array)

Solvant capable head

Printing resolution

540ÅA720ÅA1440 dpi

Variable dot capable

Print mode

720

x

540dpi VD:

1440 x 1440VD

(Scan x Feed)

540 or 720

x

720dpi VD :

Printing with decreasing the number of

540

x

900dpi VD :

head because of memory constraint

540 or 720

x 1080dpi VD :

720

x 1440dpi VD :

1440

x 1440dpi :

Ink

6 color loading

K • M • C • Y • Lc • Lm

Total 16 IC chip mounted cartridgs

4color loading

K • M • C • Y

(Special solvant ink)

Ink supply

Supplying by 2 cartridges with toggle switching

(replacement of

cartrdges at printing is allowed))

Ink end is detected with the cartridge end board detection method.

Ink capacity

At 6 color load-

2 crtaridges of 440cc for each color. 880cc/1color

At 6-color, 1760cc for only CM

ing

At 4 color load-

4 cartridges of 440cc for each color. 1760CC/1 color

ing

Avairable media

FFÅATarpaulin, Polyvinyl chloride film

Print quality confirmation media is

(However, tdrying of he media must be allowed in the specified print

MIMAKI genuin.

mode.)

Maximum

At standard scan

When left and right drawing margin is

drawing range

1365 mm

1620 mm

set to the minimum, VD data is

allowed. At 1440*1440VD, printing is

conducted with 3 heads.

Media specifica-

Maximum width

1375 mm

1630 mm

tion

Minimum width

297 mm

Thickness

Less than 1.0 mm

Roll O.D.

Less than ø200 mm

Roll weight

Less than 38 kg

(In the range that feeding error caused by bending with its own weight

when both ends of the roll are held does not occur.)

Tube I.D.

2 inches, 3 inches

Deawing face

Outside

(over wrap)

End of winding

Taping

or week pasting to the paper tube

Maximum

ø250 mm or less

winding O.D.

Print margin

Roll

Left and Right: 15 mm (default value)

Margin of left and right whose toler-

Top : 150 mm

ance excluding meandering of media is

Bottom: 0 mm

± 2mm can be changed.

Leaf

Left and Right : 15 mm (default value)

Minimun 5mm

Top : 150 mm

Bottom : 200 mm

Distance accu-

Precision

± 0.3 mm or ± 0.3% of specified distance, whichever larger

Expansion and contraction of test

racy

Repeatability

± 0.2 mm or ± 0.1% of specified distance, whichever larger

media, photo paper or gloss paper is

excluded. Meandering just after the

setting is excluded.

Perpendicularity

± 0.5 mm/1000mm

Media skew

5 mm or less /10m

Print gap

1.5 mm~7 mm

non-step user setting

Any gap position settings are allowed.

(Automatic recognition of media thickness)

Media heater

PRE/PRINT/AFTER (3-system independent control)

2-1. Operation Principle …………………………………………….

2-2

2-1-1.

Sequence at Power-on ……………………………………….

2-2

2-1-2.

Origin Point Detection ………………………………………

2-3

2-1-3.

Set Up …………………………………………………………….

2-3

2-1-4.

Media Detection ……………………………………………….

2-4

2-1-5. Sequence of Maintenance Function …………………….

2-5

2-1-6.

Ink System ………………………………………………………

2-9

2-1-7.

Nozzle Missing Detection (NCU) Function ……….

2-20

2-2. Functions ………………………………………………………….

2-26

2-2-1.

ADJUST Function ………………………………………….

2-26

2-2-2.

TEST Function ……………………………………………….

2-33

2-2-3.

Special Key Function ………………………………………

2-48

2-2-4.

PARAMETER Function ………………………………….

2-49

2-3. Operation Flow …………………………………………………

2-50

2-3-1. Outline ………………………………………………………….

2-50

2-3-2. SETUP ………………………………………………………….

2-51

2-3-3.

MACHINE SET ……………………………………………..

2-52

2-3-4. NCU ……………………………………………………………..

2-54

2-3-5.

ADJUST ……………………………………………………….

2-57

2-3-6.

TEST …………………………………………………………….

2-61

2-3-7.

PARAMETER ………………………………………………..

2-68

No.

Item

Process content

1

Initial setting of CPU and H/W

3

S-RAM check

R/W check of S-RAM

When an error is detected, the system is brought down with displaying

ERROR02 (MAIN RAM)

4

F-ROM check

Hashing check of F-ROM

<At occurrence of hashing error>

Occurrence in boot system area:

The system is brought down with displaying ERROR01 (MAIN ROM).

Occurrence in main system area:

F/W update mode ( See Special Key Function (p.2-48)) starts.

5

Voltage check

Voltage check

When an error is detected, the system is brought down with displaying

ERROR03.

6

FPGA configuration

Configuration of PDC and HDC.

7

Device configuration decision

Checking of a head and memory

8

Version information display

Machine type name and main body F/W version are displayed.

At a maintenance open, revision and PDC/HDC version are also displayed.

Key input during the version information displaying starts special mode ( See

Special Key Function (p.2-48)).

9

Parameter check

Parameter initialization at the first starting after F/W version-up.

(The flowing parameters are initialized.)

MAINTE.

INKSYSTEM

INKinfor.

INKSEQUENCE

INKTYPE

SERVO

TEST

NCU

Checksum of parameter area is executed, and in case of SUM value error, the

system is brought down with displaying ERROR04 (Flash ROM).

10

Initial operation

11

I/F Board Detection

Detection of existence of I/F board and its type (USB2.0 / IEEE-1394: option).

No.

Item

Content

Notice

1

Station original point

1. Station down (cap motor drive)

If an error occurs in each

2. Station original point detection

original point detection at

(detection by the lowest point sensor)

maintenance open, input-

If the detection fails, the system is brought to down (ERROR47).

ting of [ENTER] causes

retry operation. Also,

2

Wiper original point

Wiper original point detection (wiper motor drive)

FUNCTION features can

If the detection fails, the system is brought to down (ERROR46)

be operated.

3

Y-original point *2

Y-original point detection (Y-motor drive)

([FUNCTION] effective)

If the detection fails, the system is brought to down. (ERROR51)

4

Head height original

1. Moving the carriage to the head up/down position.

point *1, *2

2. Head upping (head up/down motor drive)

3. Detection of head top point (detection by the head height sensor)

4. Moving to the set height.

5

Cap

1. Returning the carriage to the Y-original point.

2. Upping the station (cap motor drive)

If the station original point detection fails, the system is brought to

down.(ERROR45)

No.

Item

Content

1

HDC connection

A normal HDC substrate is determined based on configuration results of HDC 1 ~ 4.

determination

When configuration of HDC 1 is not completed, a HDC error (ERROR09) is displayed and the

system is brought to down.

2

Head connection

An effective head connection is determined.

determination

3

Head memory check

Contents of the head unit memory are checked.

4

SDRAM check

If size of SDRAM is 0, ERROR203 (SD-RAM size) is displayed and the system is brought to

down.

If required SDRAM for the device is not installed, ERROR203 is displayed again at LOCAL →

REMOTE transition after starting or at starting drawing.

Diagnosis results

Head (HDC) determined to have an error in 1

~ 3 is displayed.

Restricted use

Head (HDC) determined to have an error in 1

~ 3 is separated and setting of device start is conducted only

with effective heads.

No.

Item

Content

Notice

1

Media right end

After moving the carriage to the media detection position, media right

Up the lever to stop the

detection

end is detected. (media sensor)

detection.

2

Media thickness

1. Measuring distance of media non-existing part

Up the lever to stop the

detection

(cutter encoder detection)

detection.

2. Measuring distance of media existing part

(cutter encoder detection)

3. Media thickness calculation

(media existing part — media non-existing part = media thickness)

4. Moving the carriage to the head up/down position

5. The head height is re-calculated based on the media thickness and

adjusted to the selected gap of USER TYPE automatically.

* Media thickness 0.0mm:ERROR50

Media thickness detection failure:

Input media thickness.

(ERROR is displayed after cap ON)

Set value:

0.1~1.0mm

(unit: 0.1 mm Default 0.1 mm)

(Input value is cleared by lever UP)

After inputting the media thickness, though the sequence starts

from 1, the media thickness detection is skipped.

* At cutter control error, the system is brought to down.

(ERROR49) or (ERROR59)

3

Media left end detection

1. After moving the carriage, media left end is detected.

Up the lever to stop the

(media sensor)

detection.

2. After measuring the distance between the left end and the right

end, media width is calculated (linear encoder)

* During carriage moving of the media width detection, the

linear encoder is tested.

If an error is detected, drawing is disabled. (ERROR8)

[ERROR8 detailed information]

DIRECTION: ± of counter of the linear encoder is wrong

COUNT:

Count number of the linear encoder is error

SENSOR:

Count failure

* When the media width can not be detected, ERROR50.

(Up the lever to release)

Returning the carriage to the Y-original point and cap ON.

* Distance accuracy adjusting is automatically executed in the media

detection.

4

Media length inputting

When “MEDIA RESIDUAL” of the MAINTENANCE function is set

to ON and media return end detection failed, input media length.

Set value: 1 ~ 500m (unit:1m)

Operation Principle

2-1-5.

Sequence of Maintenance Function

CARRIDGE OUT

<CARRIDGE OUT operation sequence>

No.

Item

Content

Notice

1

Start

1. Cap OFF

2. After moving the carriage to the maintenance position, wiper-ON

and servo motor-OFF.

2

Maintenance

No action during the maintenance.

(Waiting for inputting [ENTER] of maintenance end.)

3

End

Wiper-OFF and after moving the carriage, initial operation (origin

point detection)

Note

: In order to avoid dehydration of nozzle surface and inside of the cap, a warning beep is made every 30 seconds.

(Only at maintenance closing)

WIPER EXCHANGE

<WIPER EXCHANGE operation sequence>

No.

Item

Content

Notice

1

Start

1. Cap OFF

2. After moving the carriage to the maintenance position, wiper-ON

and servo motor-OFF.

2

Maintenance 2

No action during the maintenance.

(Waiting for inputting [ENTER] of maintenance end.)

3

End

Wiper-OFF and after moving the carriage, initial operation

(origin point detection)

Note

: After finishing, wiping execution number of times of running parameter is cleared.

In order to avoid dehydration of nozzle surface and inside of the cap, a warning beep is made every 30 seconds.

(Only at maintenance closing)

NOZZLE WASH

<NOZZLE WASH operation sequence>

No.

Item

Operation content

Notice

1

Start

1. Cap OFF

2. After moving the carriage to the maintenance position, wiper-ON

and servo motor-OFF.

3. Pump tube is locked.

2

Maintenance

No action during the wiper cleaning.

(Wiper)

(Waiting for inputting [ENTER] of wiper cleaning end.)

3

Maintenance

1. Wiper OFF

(Nozzle wash)

2. The pump tube is locked and a message of “Fill the liquid.” is

displayed. (Waiting for inputting of [ENTER]).

3. Input “being left time”. (Waiting for inputting [ENTER])

Set value: 1 ~ 99 min (time unit: 1 min)

4. After moving the carriage and initial operation (original point

detection), no action for designated time.

4

Maintenance (End)

1. Execution of cleaning.

2. End

Note

: In order to avoid dehydration of nozzle surface and inside of the cap, a warning beep is made every 30 seconds.

(Only at maintenance closing)

No.

Item

Operation content

Notice

1

Start

1. Cap OFF

2. Moving the carriage to the maintenance position, wiper ON, servo

motor OFF.

2

Maintenance

The following operations are repeated until [ENTER] is input.

(Nozzle wash)

1. Pump tube lock

2.

10 seconds No action

3.

5 seconds dry suction

3

End

1.

30 seconds dry suction

2. Execution of initial operation (original position detection)

Note

: In order to avoid dehydration of nozzle surface and inside of the cap, a warning beep is made every 30 seconds.

(Only at maintenance closing)

No.

Item

Operation content

Notice

1

Start

Cap OFF.

2

Cleaning

Drive cleaning fluid suction pump and ink suction pump for 10

seconds

3

End

Cap ON to end.

No.

Item

Operation content

Notice

1

Start

Placing the wiper in a wiper box (wiper sensor monitoring)

2

Wiper cleaning

Open the wiper cleaning valve to drop cleaning fluid on the wiper.

(valve open time is not decided)

3

Maintenance

1. Cap OFF.

2. After moving the carriage to the maintenance position, wiper-ON

and servo motor-OFF.

3. No operation at wiper cleaning.

(Waiting for inputting [ENTER] of maintenance end.)

4

End

After wiper OFF and carriage moving, initial operation (original

position detection).

Note

: In order to avoid dehydration of nozzle surface and inside of the cap, a warning beep is made every 30 seconds.

(Only at maintenance closing)

No.

Item

Content

Notice

1

Start

1. Cap OFF

2. Move he carriage to the maintenance position in the left end, servo

motor OFF.

2

Maintenance

No action during the maintenance.

(Waiting for inputting [ENTER] of maintenance end.)

3

End

Move the carriage, and execute initial operation

(original position detection)

Note

: In order to avoid dehydration of nozzle surface and inside of the cap, a warning beep is made every 30 seconds.

(Only at maintenance closing)

No.

Item

Content

Notice

1

Start

Select a head to be filled

Set value: 1234, 12––, ––34

Filling is not executed when a warning arises in waste ink tank.

2

Filling

Open cartridge valve and drive ink suction motor.

Use a cartridge having

The operation is stopped when a warning is detected in ink

smaller residual ink

cartridge during the filling.

quantity.

3

End

Stop the pump motor.

No.

Item

Operation content

Notice

1

Preparation

Selection of a head to be discharged and cleaned.

2

Ink discharging

1. Taking out cartridges (all slots) (Cartridge sensor monitoring)

Cartridge valve is closed.

2. Discharging ink (Ink suction motor driving)

If a warning arises in the waste ink tank, discharging is not

executed. (waste ink tank sensor monitoring)

3

Cleaning

1. Inserting cleaning fluid cartridges (all slots)

(Cartridge sensor monitoring*1)

2. Cleaning inside of tube.

(Opening cartridge valve, ink suction motor driving)

If a warning arises in the waste ink tank, discharging is not

executed. (waste tank sensor monitoring)

3. Head vibrating operation (Y-motor) is executed.

4

Discharging of cleaning

1. Taking out cleaning cartridges (all slots).

Cartridge valve is closed.

fluid

(Cartridge sensor monitoring)

2. Discharging cleaning fluid (ink suction pump motor driving)

If a warning arises in the waste ink tank, discharging is not

executed. (waste tank sensor monitoring)

5

Repeating

3~4 are executed again.

6

Operation selection

[ ] WASH

: No.3

4 are executed again

[ ] COMPLETED : (to next No.)

7

Confirmation of

[ ] No

: to No.9 (End)

maintenance cleaning

[ ] Yes

: (to next No.)

fluid discharge

8

Maintenance cleaning

See the next item, “Maintenance cleaning fluid fill/discharge

fluid discharge

operation sequence“

9

End

(When cleaning is executed, the state is Not-filling at discharging

ink.)

No.

Item

Operation content

Notice

1

Start

Cleaning fluid suction (ink suction motor, cleaning fluid suction

motor driving)

If a warning arises in the cleaning fluid cartridge, filling is not

executed. (cleaning fluid cartridge sensor monitoring)

If a warning arises in the waste ink tank, filling is not executed.

(waste tank sensor monitoring)

2

Filling

1. Pump stop.

2. Cleaning fluid suction pump blocked

3. Cartridge valve open

(until cleaning fluid is filled in the wiper cleaning valve)

Error content

Discharging

Suction

operation

operation

Normal cartridge

Cartridge near end

∆

Cartridge ink end

Residual quantity 0 cartridge

No cartridge

InK IC *

Note : Supply is effective.

∆: Supply is effective when another cartridge is normal.

×: Supply is not effective

* Ink IC:

NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE,

Expiration:2MONTH

Priority

Content

1

A cartridge having smaller ink residual quantity.

2

When “1” is the same, a cartridge having closer expiration date.

3

When both “1” and “2” are the same, a cartridge having smaller slot number.

Cartridge 2

Normal

Cartridge

Cartridge ink

Residual

No cartridge

Ink IC

Cartridge 1

cartridge

near end

end

quantity 0

cartridge

Normal cartridge

Cartridge near end

Cartridge ink end

Residual quantity 0 cartridge

No cartridge

Ink IC

Note

: Discharge is allowed and suction is allowed.

<Conditions for supply cartridge switching timing>

Active side: Cartridge which is selected now

Non-active

Normal

Cartridge

Cartridge ink

Residual

No cartridge

Ink IC

Active

cartridge

near end

end

quantity 0

cartridge

Normal cartridge

–

–

–

–

Cartridge near end

–

–

–

–

–

Cartridge ink end

–

–

–

–

Residual quantity 0 cartridge

–

–

–

–

No cartridge

–

–

–

–

Ink IC

–

–

–

–

When the Control LED (Green) lights

: At supplying

When the Error LED (Red) lights/blinks

: Occurrence of an error

LED

State

Control LED

Not

Supply cartridge is not selected

(Green)

light

Blinking

–

Light

At selecting a supply cartridge

At ink wear-up cleaning (See “ Ink wear-up cleaning” (P.2-17 ))

Error LED (Red)

Not

At normal state

light

Blinking

Occurrence of an error (Blinks at occurrence of the following errors).

Cartridge near end

Cartridge ink end

1 months passed after ink expiration date

Light

Occurrence of an error (Lights at occurrence of the following errors)

Residual quantity 0 cartridge

No cartridge

Ink IC*

* Ink IC:

NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE,

Expiration:2MONTH

Cartridge 1

Cartridge 2

Event

Valve operation

Control

Control

Error LED

Error LED

LED

LED

Online drawing start

Cartridge 1 valve open

Light

–

–

–

No problem on both cartridge

Cartridge 1

Not changed

Light

Blink

–

–

Cartridge near end occurs

Cartridge 1

Switched to cartridge 2

–

Blink

Light

–

Cartridge ink end occurs

Cartridge 2

Not changed

–

Blink

Light

Blink

Cartridge near end occurs

Cartridge 1

Not changed

–

Light

Light

Blink

Take out to replace

Cartridge 1

Not changed

–

–

Light

Blink

Set a normal cartridge

Cartridge 2

Switched to cartridge 1

Light

–

–

Blink

Cartridge ink end occurs

Online drawing end

Close all supply valves

Light

–

–

Blink

Supply valve operation

Timing

instruction

OPEN

CLOSE

Flushing

Before execution

–

After execution

–

Cleaning/filling

Before execution

–

After execution

–

Wash

Before execution

–

After execution

–

Before drawing operation

–

Before Capping

–

Replacement of supply cartridges during ink supplying

At occurrence of an system error

–

At power-off

–

Note

: Operation instruction

Green LED

Light

Supply cartridge

Red LED

Blink

INK END, INK NEAR END, Expiration:1MONTH

Light

Ink IC warning*1, Residual quantity 0 cartridge*2, No cartridge

*1 Ink IC warning:

Errors related PIC such as NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of

INK, WRONG CARTRIDGE and Expiration:2MONTH.

Local/Remote idle warning

Guidance function warning

display

display in detail

Cleaning

Filling

Drawing

(state of supply system unit)

(state of cartridge unit)

NEAR END

INK NEAR END

*1

INK END

NO CARTRIDGE

NON-ORIGINAL INK

INK END

WRONG INK IC

!CAR

Kind of INK

Color of INK

WRONG CARTRIDGE

Expiration:2MONTH

Expiration:1MONTH

*2

Expiration

P

Executions at error

r

i

Ink system error

Error contents

o

CL/

Head

Pump

r

Drawing

i

t

Filling

cleaning

cleaning

y

Waste ink tank

No waste ink tank or the waste ink tank is full.

Initial filling is not

Initial filling is not executed.

executed

H

Ink end error

Errors occurred in both cartridges and drawing &

suction operation can not be executed.

Errors occurred in both cartridges and drawing &

Ink near end error

suction operation can not be executed.

Returns to the local state at each completion of 1 file

drawing.

A waste ink tank is

Waste ink tank is almost full.

Returns to the local state at each completion of 1 file

FULL soon now.

drawing.

No cartridge

Cartridge is not installed.

Ink IC *

An error related to the cartridge IC occurs.

Ink supply is disabled.

Residual quantity 0

Ink in the cartridge is used up.

cartridge

Ink supply is disabled.

Quantity of ink in the cartridge reached to the

Cartridge ink end

predetermined amount.

Ink supply is disabled (CL can be used).

The near end sensor detection board detects the state

Cartridge near end

close to ink end.

Can be used for ink supplying at drawing or CL.

1 months passed after ink

1 months passed after ink expiration date.

expiration date

Announcement of nozzle

Urging execution of nozzle cleaning.

cleaning execution

Wiper replacement

The number of usage times of a wiper exceeds the

predetermined replacement number.

WashLiquidCart.NONE

Cleaning fluid cartridge is not installed.

L

Cleaning fluid cartridge

Troubles on the ink cleaning fluid cartridge.

Wash Liquid END

The cleaning fluid cartridge is empty.

Ink expiration of

Ink expiration of limitation period.

limitation period.

* Ink IC:

NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE,

Expiration:2MONTH

Type

Ink consumption quantity in 1

supply path [cc]

Soft cleaning

0.4

Normal cleaning

1.1

High power cleaning

8.3

Maintenance filling

33.7

Initial filling

Main suction

69.2

Cobble filling

15.7

Initial filling

Main suction

69.2

(At replacement)

Cobble filling

15.7

Updating timing

Conditions

At pre-capping operation

When ink is consumed by drawing or flashing.

Mainly at capping after completion of drawing.

At completion of cleaning and filling operation

Ink is consumed by cleaning and filling.

Cartridge residual quantity at using main suction is updated.

When the following events occur at drawing and cleaning or

Ink consumption quantity until just before the events shown in the

filling.

left is updated.

Cover OPEN

Lever UP

Media end

When the following errors occur at drawing.

Updated just after occurrence of the error not waiting for writing

Cartridge near end

at the capping pre-operation.